Intelligent temperature control efficient welding mechanism for stone hit strips

The intelligent temperature-controlled stone hammer welding mechanism, employing automated loading and unloading and precise positioning welding technology, solves the problems of high-temperature burns and welding instability caused by manual loading and unloading, achieving an efficient and safe welding process.

CN224223046UActive Publication Date: 2026-05-12CHANGCHUN HUAZHONG YANFENG PLASTIC OMNIUM AUTOMOTIVE EXTERIORS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHANGCHUN HUAZHONG YANFENG PLASTIC OMNIUM AUTOMOTIVE EXTERIORS CO LTD
Filing Date
2025-05-30
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

现有石击条焊接过程中需要人工上下料,导致高温烫伤事故的发生,且焊接质量不稳定。

Method used

设计了一种智能温控石击条高效焊接机构,包括底板、顶压模块、下压模块、检测模块、输料机构和点焊机构,利用气缸和电动伸缩杆等组件实现自动上下料和精准定位焊接,结合超声波点焊机进行智能温控。

Benefits of technology

实现了石击条的自动化上下料,确保焊接质量稳定,减少人为因素导致的缺陷,提高生产效率,降低安全事故风险,且焊接位置可调节,提高通用性。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an intelligent temperature control efficient welding mechanism for stone hit strips, which belongs to the technical field of welding equipment and comprises a bottom plate, a top pressing module is arranged in the bottom plate, a mounting frame is fixedly mounted at the top end of the bottom plate, and a lower pressing module is arranged in the mounting frame. A detection module is fixedly mounted on one side of the mounting frame, a conveying mechanism is arranged at the top end of the bottom plate, and a spot welding mechanism is arranged at the top end of the mounting frame. Through the arrangement of the conveying mechanism, the stone hit strips can be automatically fed and discharged, accurate positioning of the stone hit strips is ensured, manual intervention is reduced, stable welding quality is ensured, welding defects caused by human factors are reduced, the production efficiency of the welding mechanism is improved, and safety accidents such as scalding are reduced; according to the utility model, the welding mechanism is arranged, so that the welding task of the stone batten strip can be automatically completed according to a preset program, and the welding quality and consistency are ensured.
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Description

Technical Field

[0001] This utility model relates to the field of welding equipment technology, and in particular to an intelligent temperature-controlled stone hammer welding mechanism. Background Technology

[0002] Car stone impact protection strips are protective strips that can be installed on the bottom of a car. They can effectively prevent the bottom of the car and the lower edges of the doors from being hit by gravel and mud during driving, which can easily scratch the bottom of the car and the lower edges of the doors, thus causing damage to the car itself.

[0003] The existing stone hammer bars are welded using robotic arms. While robotic arms can achieve good welding results, manual loading and unloading are still required. This results in the stone hammer bars having high temperatures on their surface after welding, which can lead to burns and other safety accidents during manual loading and unloading.

[0004] Therefore, there is an urgent need to provide an intelligent temperature-controlled stone hammer welding mechanism to solve the above problems. Utility Model Content

[0005] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide an intelligent temperature-controlled stone hammer welding mechanism.

[0006] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: providing an intelligent temperature-controlled stone hammer bar high-efficiency welding mechanism, including a base plate, a top pressure module inside the base plate, a mounting frame fixedly installed at the top of the base plate, a bottom pressure module inside the mounting frame, a detection module fixedly installed on one side of the mounting frame, a material conveying mechanism at the top of the base plate, and a spot welding mechanism at the top of the mounting frame.

[0007] Through the above technical solution, the base plate serves as a support and basic frame, the top pressure module and the bottom pressure module work together to assemble and press the stone impact strip, while ensuring its stability during welding, and the detection module performs qualification testing on the stone impact strip.

[0008] The present invention is further configured such that: the material conveying mechanism includes a transverse cylinder fixed to the top of the base plate, and a first cylinder is fixedly installed at one end of the transverse cylinder, and the bottom end of the first cylinder is slidably connected to the top end of the base plate.

[0009] Through the above technical solution, the transverse cylinder drives the first cylinder to push the material through the base plate.

[0010] The present invention is further configured such that: a first pusher is fixedly installed at one end of the piston rod of the first cylinder, a second cylinder is fixedly installed at the top of the base plate, and a second pusher is fixedly installed at one end of the piston rod of the second cylinder.

[0011] Through the above technical solution, the first cylinder drives the first pusher frame to extend and retract through the limiting slide, and the second cylinder drives the second pusher frame to extend and retract through the limiting slide.

[0012] The present invention is further configured such that: two limiting slides are fixedly installed on the top of the base plate, and the interior of the two limiting slides are slidably connected to the exterior of the first pusher and the second pusher, respectively.

[0013] Through the above technical solution, the two limiting slides limit the two sides of the stone striking strip, and the first pusher and the second pusher alternately limit the two ends of the stone striking strip.

[0014] The present invention is further configured such that: the spot welding mechanism includes a mounting plate fixed to the top of the mounting frame, an electric telescopic rod is fixedly mounted on one side of the mounting plate, and a limit push plate is fixedly mounted on one end of the piston rod of the electric telescopic rod.

[0015] Through the above technical solution, the electric telescopic rod drives the limit push plate to make lateral adjustments.

[0016] The present invention is further configured such that: a positioning rod is fixedly installed on one side of the limiting push plate, the outside of the positioning rod is slidably connected to the inside of the mounting plate, and an electric lifting rod is fixedly installed on one side of the limiting push plate.

[0017] Through the above technical solution, the limiting push plate moves stably via the positioning rod.

[0018] The present invention is further configured such that: a lifting sliding plate is fixedly installed at one end of the piston rod of the electric lifting rod, one side of the lifting sliding plate is slidably connected to one side of the electric lifting rod, and a spot welding head is fixedly installed on the other side of the lifting sliding plate.

[0019] Through the above technical solution, the electric lifting rod drives the lifting sliding plate to rise and fall by itself, the lifting sliding plate drives the spot welding head to rise and fall, the spot welding head is connected to the ultrasonic spot welding machine, and then the spot welding head is intelligently temperature controlled and regulated.

[0020] The beneficial effects of this utility model are as follows:

[0021] 1. This utility model, by providing a material feeding mechanism, can automatically load and unload the stone hammer strips, ensuring precise positioning of the stone hammer strips, reducing manual intervention, ensuring stable welding quality, reducing welding defects caused by human factors, improving the production efficiency of the welding mechanism, and reducing the occurrence of safety accidents such as burns;

[0022] 2. This utility model, by providing a welding mechanism, can automatically complete the welding task of the stone hammer strip according to a preset program, reducing the difficulty of operation, ensuring welding quality and consistency, and at the same time, the welding mechanism can be adjusted laterally to change the spot welding position, thereby improving the versatility of the welding mechanism. Attached Figure Description

[0023] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0024] Figure 2 This is an exploded structural diagram of the present invention;

[0025] Figure 3 This is a structural diagram of the material conveying mechanism of this utility model;

[0026] Figure 4 This is a structural diagram of the welding mechanism of this utility model.

[0027] In the diagram: 1. Base plate; 2. Top pressure module; 3. Mounting bracket; 4. Down pressure module; 5. Detection module; 6. Material conveying mechanism; 601. Horizontal movement cylinder; 602. First cylinder; 603. First pusher; 604. Second cylinder; 605. Second pusher; 606. Limiting slide; 7. Spot welding mechanism; 701. Mounting plate; 702. Electric telescopic rod; 703. Limiting push plate; 704. Positioning rod; 705. Electric lifting rod; 706. Lifting sliding plate; 707. Spot welding head. Detailed Implementation

[0028] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the scope of protection of the present invention.

[0029] Please see Figures 1-4A smart temperature-controlled high-efficiency welding mechanism for stone hammers includes a base plate 1. A top-pressing module 2 is installed inside the base plate 1. A mounting frame 3 is fixedly installed at the top of the base plate 1. A downward-pressing module 4 is installed inside the mounting frame 3. A detection module 5 is fixedly installed on one side of the mounting frame 3. A material conveying mechanism 6 is installed at the top of the base plate 1. The material conveying mechanism 6 includes a transverse cylinder 601 fixed to the top of the base plate 1. A first cylinder 602 is fixedly installed at one end of the transverse cylinder 601. The bottom end of the first cylinder 602 is slidably connected to the top of the base plate 1. A first pusher 603 is fixedly installed at one end of the piston rod of the first cylinder 602. A second cylinder 604 is fixedly installed at the top of the base plate 1. A second pusher 605 is fixedly installed at one end of the piston rod of the second cylinder 604. Two limiting slides 606 are fixedly installed at the top of the base plate 1. The two limiting slides 606 are internally divided into... The base plate 1 serves as a support and basic frame, and is externally slidably connected to the first pusher 603 and the second pusher 605. The top pressing module 2 and the bottom pressing module 4 work together to assemble and press the stone hammer strip, while ensuring its stability during welding. The detection module 5 performs a qualification test on the stone hammer strip. The two limiting slides 606 limit the two sides of the stone hammer strip. The transverse cylinder 601 drives the first cylinder 602 to push the stone hammer strip through the base plate 1, so that the stone hammer strip is positioned and moved. The first cylinder 602 drives the first pusher 603 to retract through the limiting slides 606. The second cylinder 604 drives the second pusher 605 to extend through the limiting slides 606. The transverse cylinder 601 drives the first cylinder 602 to return to its position. The first pusher 603 and the second pusher 605 alternately limit the two ends of the stone hammer strip again, completing the positioning and movement of the stone hammer strip.

[0030] like Figure 4As shown, a spot welding mechanism 7 is provided at the top of the mounting frame 3. The spot welding mechanism 7 includes a mounting plate 701 fixed to the top of the mounting frame 3. An electric telescopic rod 702 is fixedly installed on one side of the mounting plate 701. A limit push plate 703 is fixedly installed at one end of the piston rod of the electric telescopic rod 702. A positioning rod 704 is fixedly installed on one side of the limit push plate 703. The outside of the positioning rod 704 is slidably connected to the inside of the mounting plate 701. An electric lifting rod 705 is fixedly installed on one side of the limit push plate 703. A lifting sliding plate 706 is fixedly installed at one end of the piston rod of the electric lifting rod 705. One side of the lifting sliding plate 706 is connected to the electric... One side of the lifting rod 705 is slidably connected, and the other side of the lifting sliding plate 706 is fixedly installed with a spot welding head 707. The electric telescopic rod 702 drives the limit push plate 703 to make lateral adjustments. The limit push plate 703 moves stably through the positioning rod 704, thereby adjusting the welding position of the spot welding head 707. The electric lifting rod 705 drives the lifting sliding plate 706 to rise and fall by itself. The lifting sliding plate 706 drives the spot welding head 707 to rise and fall, thereby driving the spot welding head 707 to weld the stone hammer strip. The spot welding head 707 is connected to the ultrasonic spot welding machine, thereby performing intelligent temperature control adjustment of the spot welding head 707.

[0031] In use, the base plate 1 serves as a support and basic frame. The top pressing module 2 and the bottom pressing module 4 work together to assemble and press the stone hammer strip, ensuring its stability during welding. Two limiting slides 606 limit the stone hammer strip on both sides. The transverse cylinder 601 drives the first cylinder 602 to push the stone hammer strip through the base plate 1, causing it to move in a position. The first cylinder 602 drives the first pusher 603 to retract through the limiting slides 606. The second cylinder 604 drives the second pusher 605 to extend through the limiting slides 606. The transverse cylinder 601 drives the first cylinder 602 to return to its original position. The first pusher 603 and the second pusher 605 then retract. The frame 605 alternately limits both ends of the stone hammer strip to complete the positioning and movement of the stone hammer strip. The electric telescopic rod 702 drives the limit push plate 703 to make lateral adjustments. The limit push plate 703 moves stably through the positioning rod 704, thereby adjusting the welding position of the spot welding head 707. The electric lifting rod 705 drives the lifting sliding plate 706 to rise and fall by itself. The lifting sliding plate 706 drives the spot welding head 707 to rise and fall, thereby driving the spot welding head 707 to weld the stone hammer strip. The spot welding head 707 is connected to the ultrasonic spot welding machine, and then the spot welding head 707 is intelligently temperature controlled and adjusted. The detection module 5 performs a qualification test on the welded stone hammer strip.

[0032] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A smart temperature-controlled high-efficiency welding mechanism for stone hammers, comprising a base plate (1), characterized in that: The base plate (1) is provided with a top pressing module (2) inside, and a mounting frame (3) is fixedly installed on the top of the base plate (1). The mounting frame (3) is provided with a bottom pressing module (4) inside, and a detection module (5) is fixedly installed on one side of the mounting frame (3). The top of the base plate (1) is provided with a material conveying mechanism (6), and the top of the mounting frame (3) is provided with a spot welding mechanism (7).

2. The intelligent temperature-controlled high-efficiency welding mechanism for stone hammers according to claim 1, characterized in that: The material conveying mechanism (6) includes a transverse cylinder (601) fixed to the top of the base plate (1). A first cylinder (602) is fixedly installed at one end of the transverse cylinder (601), and the bottom end of the first cylinder (602) is slidably connected to the top end of the base plate (1).

3. The intelligent temperature-controlled high-efficiency welding mechanism for stone hammers according to claim 2, characterized in that: A first pusher (603) is fixedly installed at one end of the piston rod of the first cylinder (602), and a second cylinder (604) is fixedly installed at the top of the base plate (1). A second pusher (605) is fixedly installed at one end of the piston rod of the second cylinder (604).

4. The intelligent temperature-controlled high-efficiency welding mechanism for stone hammers according to claim 3, characterized in that: Two limiting slides (606) are fixedly installed on the top of the base plate (1), and the interior of the two limiting slides (606) is slidably connected to the exterior of the first pusher (603) and the second pusher (605), respectively.

5. The intelligent temperature-controlled high-efficiency welding mechanism for stone hammers according to claim 1, characterized in that: The spot welding mechanism (7) includes a mounting plate (701) fixed to the top of the mounting frame (3). An electric telescopic rod (702) is fixedly installed on one side of the mounting plate (701). A limit push plate (703) is fixedly installed at one end of the piston rod of the electric telescopic rod (702).

6. The intelligent temperature-controlled high-efficiency welding mechanism for stone hammers according to claim 5, characterized in that: A positioning rod (704) is fixedly installed on one side of the limiting push plate (703), and the outside of the positioning rod (704) is slidably connected to the inside of the mounting plate (701). An electric lifting rod (705) is fixedly installed on one side of the limiting push plate (703).

7. The intelligent temperature-controlled high-efficiency welding mechanism for stone hammers according to claim 6, characterized in that: A lifting slide plate (706) is fixedly installed at one end of the piston rod of the electric lifting rod (705). One side of the lifting slide plate (706) is slidably connected to one side of the electric lifting rod (705), and a spot welding head (707) is fixedly installed on the other side of the lifting slide plate (706).