Concrete prefabricated part curing device

By designing automated spraying and driving components, the problem of uneven spraying water volume in traditional curing methods has been solved, achieving uniform spraying and automated curing of precast concrete components, thus improving component quality and efficiency.

CN224224161UActive Publication Date: 2026-05-12HUBEI ZHENGMAO NEW MATERIAL TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HUBEI ZHENGMAO NEW MATERIAL TECH CO LTD
Filing Date
2025-05-19
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

Traditional methods for curing precast concrete components are susceptible to human factors, which can lead to uneven distribution of spray water, potentially resulting in over-spraying or under-spraying in certain areas and affecting the quality of the components.

Method used

A maintenance device including a spraying component and a driving component was designed. The spraying component is automatically moved by the driving component to uniformly spray atomized water to cover the surface of the component. The periodic reciprocating motion is controlled by the controller to achieve continuous humidification.

Benefits of technology

It achieves uniform water spraying and automated curing, reduces manual intervention, saves human resources, and improves the uniformity and consistency of component quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of concrete prefabricated part curing, and discloses a concrete prefabricated part curing device which comprises two side frames, the top ends of the two side frames are fixedly connected with two connecting rods, the top ends of the two connecting rods are fixedly connected with a top plate, and a spraying assembly is arranged between the two side frames. A spraying assembly is arranged on the top plate, a driving assembly used for driving the spraying assembly to move back and forth is arranged on the top plate, the spraying assembly comprises square pipes, and the two square pipes are arranged between the two side frames. The spraying assembly evenly sprays atomized water downwards in the moving process, the moving track covers the whole surface of the prefabricated part, a controller can be additionally arranged, periodic back-and-forth movement is achieved through control of the controller, continuous wetting is kept, and compared with the prior art, water spraying is even, automation is achieved, manual water spraying maintenance is not needed, and manpower resources are saved.
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Description

Technical Field

[0001] This utility model relates to the field of precast concrete curing technology, specifically a precast concrete component curing device. Background Technology

[0002] In the production process of precast concrete components, the curing process is a key step to ensure that the components reach the design strength and durability. Traditional curing methods usually use manual spraying or fixed spraying devices. However, manual operation is easily affected by human factors, resulting in uneven distribution of spraying water. Local areas may be affected by excessive or insufficient spraying, which may affect the quality of the components. Therefore, a precast concrete component curing device is proposed to solve the above problems. Utility Model Content

[0003] (a) Technical problems to be solved

[0004] The purpose of this invention is to solve the problem that traditional curing methods usually use manual spraying or fixed spraying devices, but manual operation is easily affected by human factors, resulting in uneven distribution of spraying water, and local areas may be affected by excessive or insufficient spraying, thus affecting the quality of the components. Therefore, a curing device for precast concrete components is proposed.

[0005] (II) Technical Solution

[0006] The technical solution of this utility model to solve the above-mentioned technical problems is as follows:

[0007] A precast concrete component curing device includes two side frames, the top ends of the two side frames are fixedly connected to two connecting rods, the top ends of the two connecting rods are fixedly connected to a top plate, a spraying assembly is arranged between the two side frames, and a driving assembly for driving the spraying assembly to move back and forth is arranged on the top plate.

[0008] Based on the above technical solution, the present invention can be further improved as follows.

[0009] Preferably, the spray assembly includes square tubes, with two square tubes disposed between the two side frames. The two square tubes are fixedly connected by two L-shaped steel members, and the top of each of the two L-shaped steel members is connected to a water inlet connector. The bottom of the left square tube is connected to three U-shaped water pipes, and the other ends of the three U-shaped water pipes are connected to the bottom of the right square tube. The left and right pipes of the three U-shaped water pipes are fixedly connected by reinforcing rods, and the bottom of each of the three U-shaped water pipes is provided with several nozzles.

[0010] Preferably, the driving assembly includes a driving shaft, the inner side of the top plate is rotatably limited by the driving shaft, the outer side of the driving shaft is fixedly connected to a moving link, the inner side of the moving link is rotatably connected to a rotating shaft, the outer side of the rotating shaft is fixedly connected to a pulley, the pulley is slidably connected between the two L-shaped steel members, and each of the two square tubes is provided with a moving mechanism for moving the two square tubes back and forth on opposite sides, the top end of the driving shaft is fixedly connected to a driving motor, and the bottom end of the driving motor is fixedly connected to a mounting base.

[0011] Preferably, the moving mechanism includes fixed plates, two fixed plates are fixedly connected to the opposite sides of the two square tubes, the inner sides of the four fixed plates are rotatably limited and connected to moving shafts, the outer sides of the four moving shafts are fixedly connected to moving rollers, and the two moving rollers on the left and right sides are respectively rotatably connected to the inner sides of the two side frames.

[0012] (III) Beneficial Effects

[0013] Compared with the prior art, the technical solution of this application has the following beneficial technical effects:

[0014] This invention features a spraying assembly and a driving assembly. Once the driving assembly is activated, it drives the spraying group 4 to move horizontally along the side frame. During the movement of the spraying assembly, atomized water is sprayed downwards evenly, and the movement trajectory covers the entire surface of the precast component. A controller can also be added to control the periodic reciprocating motion to maintain continuous moisture. Compared with the prior art, the water spraying is uniform and automated, eliminating the need for manual water spraying and maintenance, thus saving manpower. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the spray assembly structure of this utility model;

[0017] Figure 3 This is a schematic diagram of the drive component structure of this utility model;

[0018] Figure 4 This utility model Figure 3 Enlarged view of point A in the middle.

[0019] In the diagram: 1. Side frame; 2. Connecting rod; 3. Top plate; 4. Sprinkler assembly; 41. Square tube; 42. L-shaped steel; 43. Water inlet connector; 44. U-shaped water pipe; 45. Reinforcing rod; 46. Sprinkler head; 5. Drive assembly; 51. Drive shaft; 52. Moving connecting rod; 53. Rotating shaft; 54. Pulley; 55. Moving mechanism; 551. Fixed plate; 552. Moving shaft; 553. Moving roller; 56. Drive motor; 57. Mounting base. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] In the embodiments, by Figure 1-4 A precast concrete component curing device is provided, comprising two side frames 1, the top ends of the two side frames 1 being fixedly connected to two connecting rods 2, the top ends of the two connecting rods 2 being fixedly connected to a top plate 3, a spraying assembly 4 being provided between the two side frames 1, and a driving assembly 5 being provided on the top plate 3 for driving the spraying assembly 4 to move back and forth.

[0022] With the above settings, after the drive component 5 is started, it drives the spray component 4 to move horizontally along the side frame 1. During the movement of the spray component 4, it sprays atomized water evenly downwards. The movement trajectory covers the entire surface of the precast component. A controller can also be added to control the periodic reciprocating motion to maintain continuous moisture. Compared with the existing technology, the water spraying is uniform and automated, eliminating the need for manual water spraying and maintenance, thus saving manpower.

[0023] Reference Figure 1-4 The sprinkler assembly 4 includes a square tube 41. Two square tubes 41 are arranged between the two side frames 1. The two square tubes 41 are fixedly connected by two L-shaped steel members 42. The top of each of the two L-shaped steel members 42 is connected to a water inlet connector 43. The bottom of the left square tube 41 is connected to three U-shaped water pipes 44. The other end of each of the three U-shaped water pipes 44 is connected to the bottom of the right square tube 41. The left and right pipes of each of the three U-shaped water pipes 44 are fixedly connected by a reinforcing rod 45. Several nozzles 46 are provided at the bottom of each of the three U-shaped water pipes 44.

[0024] With the above structural design, the water inlet connector 43 can be connected to the outlet of the water pump using a hose. Water is drawn by the water pump and sprayed out through the nozzle 46. The water inlet connectors 43 are symmetrically arranged at the top of the L-shaped steel members 42 on both sides to achieve bidirectional synchronous water intake and eliminate water pressure fluctuations caused by unilateral water supply. The square tube 41 and the L-shaped steel members 42 form a closed frame to resist water flow impact deformation when bearing the weight of the U-shaped water pipe 44. The nozzles 46 are evenly distributed along the bottom of the U-shaped water pipe 44 to reduce ineffective spraying.

[0025] Reference Figure 1-4The drive assembly 5 includes a drive shaft 51, the inner side of the top plate 3 is rotatably connected to the drive shaft 51, the outer side of the drive shaft 51 is fixedly connected to a moving link 52, the inner side of the moving link 52 is rotatably connected to a rotating shaft 53, the outer side of the rotating shaft 53 is fixedly connected to a pulley 54, the pulley 54 is slidably connected between two L-shaped steel members 42, and each of the two square tubes 41 is provided with a moving mechanism 55 for moving the two square tubes 41 back and forth on opposite sides. The top end of the drive shaft 51 is fixedly connected to a drive motor 56, and the bottom end of the drive motor 56 is fixedly connected to a mounting base 57.

[0026] With the above structural setup, the drive motor 56 is a servo motor. When the power to the drive motor 56 is turned on, the drive shaft 51 starts to rotate. The drive shaft 51 drives the moving linkage 52 to rotate, and the rotational force is transmitted to the pulley 54 through the rotating shaft 53 (the pulley 54 slides along the track between the two L-shaped steel members 42, pushing the square tubes 41 on both sides to move horizontally synchronously through the moving mechanism 55). The water inlet connector 43 is connected to an external water source, and the water flows through the L-shaped steel members 42 to be diverted to three U-shaped water pipes 44, and finally atomized and sprayed downwards by the nozzle 46. The drive motor 56 periodically reverses forward and backward, causing the spray assembly 4 to move back and forth between the side frame 1.

[0027] Reference Figure 1-4 The moving mechanism 55 includes a fixed plate 551. Two fixed plates 551 are fixedly connected to the opposite sides of the two square tubes 41. The inner sides of the four fixed plates 551 are rotatably limited and connected to the moving shafts 552. The outer sides of the four moving shafts 552 are fixedly connected to the moving rollers 553. The two moving rollers 553 on the left and right sides are respectively rotatably connected to the inner sides of the two side frames 1.

[0028] With the above structural arrangement, four moving shafts 552 are symmetrically distributed on both sides of the square tube 41 to form a rectangular load-bearing structure. The fixed plate 551 limits the rotation of the moving shafts 552 to prevent axial displacement when the spray assembly 4 moves.

[0029] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A curing device for precast concrete components, characterized in that, It includes two side frames (1), the top of each side frame (1) is fixedly connected to two connecting rods (2), the top of each connecting rod (2) is fixedly connected to a top plate (3), a spray assembly (4) is provided between the two side frames (1), and a drive assembly (5) for driving the spray assembly (4) to move back and forth is provided on the top plate (3).

2. The precast concrete component curing device according to claim 1, characterized in that: The spray assembly (4) includes a square tube (41). Two square tubes (41) are arranged between the two side frames (1). The two square tubes (41) are fixedly connected by two L-shaped steel members (42). The top of each of the two L-shaped steel members (42) is connected to a water inlet connector (43). The bottom of the left square tube (41) is connected to three U-shaped water pipes (44). The other end of each of the three U-shaped water pipes (44) is connected to the bottom of the right square tube (41). The left and right pipes of each of the three U-shaped water pipes (44) are fixedly connected by a reinforcing rod (45). The bottom of each of the three U-shaped water pipes (44) is provided with several nozzles (46).

3. The precast concrete component curing device according to claim 2, characterized in that: The drive assembly (5) includes a drive shaft (51). The drive shaft (51) is rotatably connected to the inner side of the top plate (3). A moving link (52) is fixedly connected to the outer side of the drive shaft (51). A rotating shaft (53) is rotatably connected to the inner side of the moving link (52). A pulley (54) is fixedly connected to the outer side of the rotating shaft (53). The pulley (54) is slidably connected between the two L-shaped steel members (42). A moving mechanism (55) for moving the two square tubes (41) back and forth is provided on the opposite side of each of the two square tubes (41). A drive motor (56) is fixedly connected to the top end of the drive shaft (51). A mounting base (57) is fixedly connected to the bottom end of the drive motor (56).

4. A precast concrete component curing device according to claim 3, characterized in that: The moving mechanism (55) includes a fixed plate (551). Two fixed plates (551) are fixedly connected to the opposite sides of the two square tubes (41). The inner sides of the four fixed plates (551) are rotatably limited and connected to the moving shafts (552). The outer sides of the four moving shafts (552) are fixedly connected to the moving rollers (553). The two moving rollers (553) on the left and right sides are respectively rotatably connected to the inner sides of the two side frames (1).