Thick-wall light guide light signal device of non-motor vehicle
By integrating patch LEDs and retroreflectors, the thick-walled light guide signal device for non-motorized vehicles solves the problem of poor nighttime visibility, provides an independent light source, enhances the warning effect, and improves nighttime driving safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WUHU KEGUANG PHOTOELECTRIC TECH CO LTD
- Filing Date
- 2024-05-24
- Publication Date
- 2026-05-12
AI Technical Summary
Traditional non-motorized vehicles have poor visibility at night or in low visibility conditions, and their safety is insufficient when existing reflective materials or external light sources are inadequate.
Design a thick-walled light guide and light signal device for non-motorized vehicles, integrating patch LEDs and retroreflectors, and employing a microprism structure and lens module to provide an independent light source and enhance the light signal coverage and viewing angle.
Provides a continuous light source in the absence of an external light source, improving visibility, enhancing warning effects, reducing the risk of damage caused by vibration or impact, and increasing the coverage and intensity of the light signal.
Smart Images

Figure CN224225196U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of transportation facilities technology, specifically to a thick-walled optical guide signal device for non-motorized vehicles. Background Technology
[0002] my country is a major country for bicycles and electric vehicles. People like to use bicycles, electric vehicles, and electric scooters for short-distance travel. Lighting and light signal devices for non-motorized vehicles are important guarantees for safe driving.
[0003] Non-motorized vehicles, such as bicycles and electric bikes, face significantly reduced safety when traveling at night or in low visibility conditions. Traditional non-motorized vehicles typically use reflective materials or rely on external light sources to improve visibility, but these methods are limited in effectiveness when there is no external light source or insufficient light. Therefore, developing a built-in lighting system that can provide a continuous and independent light source is crucial for improving the safety of non-motorized vehicles traveling at night.
[0004] In view of this, a thick-walled optical guide signal device for non-motorized vehicles is designed. Utility Model Content
[0005] The purpose of this invention is to provide a thick-walled optical guide and signal device for non-motorized vehicles, so as to solve the problems existing in the prior art mentioned in the background section.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a thick-walled optical guide signal device for non-motorized vehicles, comprising a boat-shaped bottom shell, a circuit board, an inner sleeve, two sets of retroreflectors, and a wire harness tube;
[0007] The top of the boat-shaped bottom shell has a through hole, and an annular bottom block is fixedly connected to the bottom of the boat-shaped bottom shell near the hole. Two sets of internally threaded base columns are fixedly connected at intervals to the bottom of the boat-shaped bottom shell. Installation bolts are inserted and connected to the bottom of the boat-shaped bottom shell through a threaded structure. A sleeve is integrally connected to the bottom of the boat-shaped bottom shell.
[0008] The circuit board is connected to the inside of the ship-shaped bottom shell. Several sets of surface-mount LEDs and two sets of built-in screws are equidistantly connected on the circuit board. The built-in screws pass through the circuit board and are connected to the inside of the internal thread base column through the thread structure.
[0009] The inner sleeve is connected to the top of the ship-shaped bottom shell, and a lens module is integrally connected to the top of the inner sleeve. Two sets of embedded areas are formed by mirroring the top of the inner sleeve through the lens module.
[0010] The two sets of retroreflectors are connected to the top of the inner sleeve;
[0011] The wire harness tube is connected to the sleeve.
[0012] Preferably, the top of the annular base block is integrally connected with a positioning protrusion, and a lead wire notch is provided through the inner side of the circuit board. The positioning protrusion is connected to the lead wire notch, and the width of the positioning protrusion is adapted to the width of the lead wire notch.
[0013] Preferably, the height of the internally threaded base post is adapted to the height of the mounting bolt head, and the internally threaded base post and the mounting bolt head are suitable for supporting the circuit board.
[0014] Preferably, the front and rear sides of the boat-shaped bottom shell are recessed, and the width of the circuit board is adapted to the width of the inner side of the middle of the boat-shaped bottom shell.
[0015] Preferably, the bottom edge of the inner sleeve is integrally connected to the lower outer edge, the top edge of the inner sleeve is integrally connected to the upper outer edge, the top of the boat-shaped bottom shell is adapted to be connected to the inner side of the lower outer edge, and the two sets of retroreflectors are respectively adapted to be connected to the two sets of embedded areas.
[0016] Preferably, the wire harness tube includes an upper limit section and a lower lead section, which are integrally connected, wherein:
[0017] The upper limit position is connected to the inner side of the annular base block, and the outer diameter of the upper limit position is adapted to the inner diameter of the annular base block.
[0018] The lower lead wire is inserted and connected to the inside of the sleeve with a gap fit.
[0019] Preferably, the lens module includes several groups of square lenses arranged in a regular circular array.
[0020] Preferably, the inner wall of the retroreflector is composed of several sets of microprism structures.
[0021] Compared with the prior art, the beneficial effects of this utility model are:
[0022] 1. This non-motorized vehicle thick-walled light guide signal device provides an independent light source through integrated patch LED beads, which can maintain good visibility even without external lighting. The design of the retroreflector microprism can effectively reflect the light from behind back, which can remind the driver and increase the visibility angle of the warning light, thereby improving the warning effect.
[0023] 2. The non-motorized vehicle thick-walled optical guide signal device ensures the stability of the circuit board through the design of the annular base block, internal thread base column and mounting bolts, reducing the risk of damage caused by vibration or impact.
[0024] 3. The non-motorized vehicle thick-walled light guide signal device effectively concentrates and disperses light by adding a lens module, thereby improving the coverage and intensity of the light signal and enhancing the warning effect of the signal. Attached Figure Description
[0025] Figure 1 This is a schematic diagram of the overall structure of the non-motorized vehicle thick-walled optical guide signal device of this utility model;
[0026] Figure 2 This is a schematic diagram of another overall structure of the non-motorized vehicle thick-walled optical guide signal device of this utility model;
[0027] Figure 3 This is a schematic diagram of the connection structure between the ship-shaped bottom shell and the wire harness tube of the non-motorized vehicle thick-walled optical guide signal device of this utility model;
[0028] Figure 4 This is a schematic diagram of the bottom structure of the ship-shaped hull of the non-motorized vehicle thick-walled optical guiding signal device of this utility model;
[0029] Figure 5 This is a schematic diagram of the connection structure between the ship-shaped bottom shell and the circuit board of the non-motorized vehicle thick-walled optical guide signal device of this utility model;
[0030] Figure 6 This is a schematic diagram of the structure of the non-motorized vehicle thick-walled optical guide signal device after the retroreflector has been removed;
[0031] Figure 7 This is a schematic diagram of the bottom structure of the inner sleeve of the non-motorized vehicle thick-walled optical guide signal device of this utility model;
[0032] Figure 8 This is a schematic diagram of the retroreflector structure of the non-motorized vehicle thick-walled optical guide signal device of this utility model;
[0033] Figure 9 This is a schematic diagram of the wire harness tube structure of the non-motorized vehicle thick-walled optical guide signal device of this utility model.
[0034] In the picture:
[0035] 1. Boat-shaped bottom hull; 11. Bottom hole; 12. Annular bottom block; 121. Positioning protrusion;
[0036] 13. Internally threaded base post; 14. Mounting bolt; 15. Sleeve;
[0037] 2. Circuit board; 21. SMD LED; 22. Internal screw; 23. Lead wire notch;
[0038] 3. Inner sleeve; 31. Lower outer edge; 32. Upper outer edge; 33. Lens module;
[0039] 34. Embedded area;
[0040] 4. Reflector;
[0041] 5. Wire harness tube; 51. Upper limit position; 52. Lower lead wire. Detailed Implementation
[0042] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0043] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used solely for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0044] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0045] Please see Figure 1-9 This utility model provides a technical solution: a thick-walled optical guide signal device for non-motorized vehicles, including a boat-shaped bottom shell 1, a circuit board 2, an inner sleeve 3, two sets of retroreflectors 4, and a wire harness tube 5.
[0046] A bottom hole 11 is provided through the top of the boat-shaped bottom shell 1. An annular bottom block 12 is fixedly connected to the bottom of the boat-shaped bottom shell 1 near the bottom hole 11. Two sets of internally threaded base columns 13 are fixedly connected at intervals to the bottom of the boat-shaped bottom shell 1. Installation bolts 14 are inserted and connected through the threaded structure inside the bottom of the boat-shaped bottom shell 1. A sleeve 15 is integrally connected to the bottom of the boat-shaped bottom shell 1.
[0047] The circuit board 2 is connected to the inside of the boat-shaped bottom shell 1. Several sets of surface-mount LED beads 21 and two sets of built-in screws 22 are connected at equal intervals on the circuit board 2. The built-in screws 22 pass through the circuit board 2 and are connected to the inside of the internal thread base column 13 through the thread structure.
[0048] Specifically, the surface mount LED 21 is an RGB LED. When used as a taillight, all surface mount LEDs 21 are constantly red. When used as a brake, all surface mount LEDs 21 are bright red. When used for left or right turns, the surface mount LEDs 21 flash yellow on the left or yellow on the right.
[0049] The front and rear sides of the boat-shaped bottom shell 1 are recessed, and the width of the circuit board 2 is adapted to the width of the inner side of the middle of the boat-shaped bottom shell 1. Specifically, the recessed design of the boat-shaped bottom shell 1 and the adaptation of the width of the circuit board 2 enable the device to be better installed on non-motorized vehicles of different widths, improving the applicability of the product and ensuring the stability of the circuit board 2 during assembly.
[0050] A positioning protrusion 121 is integrally connected to the top of the annular base block 12. A lead wire notch 23 is provided through the inner side of the circuit board 2. The positioning protrusion 121 is connected to the lead wire notch 23, and the width of the positioning protrusion 121 is adapted to the width of the lead wire notch 23. Specifically, the height of the positioning protrusion 121 is less than the height of the lead wire notch 23, so that after the circuit board 2 is assembled, the positioning protrusion 121 is located inside the lead wire notch 23. The design of the positioning protrusion 121 and the lead wire notch 23 ensures the accurate positioning of the circuit board 2 during the installation process, thereby improving the assembly efficiency and reliability of the device. In addition, the lead wire notch 23 can be used for wire threading, avoiding the problem of internal wire tangling.
[0051] The height of the internally threaded base post 13 is matched with the height of the head of the mounting bolt 14, and the internally threaded base post 13 and the head of the mounting bolt 14 are suitable for supporting the circuit board 2. Specifically, the mounting bolt 14 can be used to fix the boat-shaped bottom shell 1 and the device as a whole to the mounting location of the non-motorized vehicle. The matching height of the internally threaded base post 13 and the mounting bolt 14 ensures that after the circuit board 2 is fixed inside the boat-shaped bottom shell 1 by the built-in screw 22, the bottom of the circuit board 2 is in contact with the internally threaded base post 13 and the head of the mounting bolt 14, thereby ensuring the stability of the circuit board 2 during assembly and use and reducing damage caused by vibration or impact.
[0052] The inner sleeve 3 is connected to the top of the ship-shaped bottom shell 1. A lens module 33 is integrally connected to the top of the inner sleeve 3. Two sets of embedded areas 34 are formed by mirroring the lens module 33 on the top of the inner sleeve 3. Specifically, the addition of the lens module 33 effectively concentrates and disperses light, improves the coverage and intensity of the light signal, and thus enhances the warning effect of the signal.
[0053] Two sets of reflectors 4 are connected to the top of the inner sleeve 3.
[0054] The inner wall of the retroreflector 4 is composed of several sets of microprism structures. Specifically, the retroreflector 4 is made of a light-transmitting material. Through the setting of the microprisms, when the retroreflector 4 is illuminated by other light sources, the microprisms can act as passive light sources, that is, they function as reflectors. The design of the microprisms in the retroreflector 4 can effectively reflect the light from behind back, serving to remind the driver and increasing the visibility angle of the warning light, thereby improving the warning effect.
[0055] The bottom edge of the inner sleeve 3 is integrally connected to the lower outer edge 31, and the top edge of the inner sleeve 3 is integrally connected to the upper outer edge 32. The top of the boat-shaped bottom shell 1 is adapted to the inner side of the lower outer edge 31, and the two sets of retroreflectors 4 are adapted to the two sets of embedded areas 34 respectively. Specifically, the design of the upper and lower outer edges of the inner sleeve 3, which are adapted to the boat-shaped bottom shell 1 and the retroreflectors 4, enhances the sealing and weather resistance of the entire device, protects the internal components from the influence of the external environment, and allows the lens module 33 to be located on the outside of the entire device.
[0056] The wire harness tube 5 is connected to the sleeve 15.
[0057] The wire harness tube 5 includes an upper limit section 51 and a lower lead section 52, which are integrally connected, wherein:
[0058] The upper limit part 51 is connected to the inner side of the annular bottom block 12, and the outer diameter length of the upper limit part 51 is adapted to the inner diameter length of the annular bottom block 12.
[0059] The lower lead 52 is inserted and connected to the inside of the sleeve 15 with a clearance fit.
[0060] Specifically, the annular base block 12 is connected to the inner side of the sleeve 15 through the bottom hole 11. The outer diameter of the upper limit part 51 is greater than the outer diameter of the lower lead part 52. The sleeve 15 has a limiting effect on the upper limit part 51. During assembly, the bottom of the circuit board 2 also has a limiting effect on the upper limit part 51, that is, the upper limit part 51 is clamped and fixed inside the annular base block 12, thereby realizing the fixation of the wire harness tube 5, thus ensuring the fixation and protection of the wire harness. At the same time, it simplifies the guiding and installation process of the wire harness. The wire harness can be connected to an external power source, such as the battery power supply of an electric vehicle.
[0061] The lens module 33 includes several groups of square lenses arranged in a regular circular array. Specifically, this improves the focusing and dispersion capabilities of the light signal, making the light signal more concentrated and brighter, thus enhancing the warning effect and visual impact.
[0062] Specifically, the components can be fixed together using ultrasonic welding.
[0063] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A thick-walled optical guide and signal device for non-motorized vehicles, characterized in that: It includes a boat-shaped bottom shell (1), a circuit board (2), an inner sleeve (3), two sets of retroreflectors (4), and a wire harness tube (5); The top of the boat-shaped bottom shell (1) is provided with a bottom hole (11). An annular bottom block (12) is fixedly connected to the bottom of the boat-shaped bottom shell (1) near the bottom hole (11). Two sets of internal thread base columns (13) are fixedly connected to the bottom of the boat-shaped bottom shell (1) at intervals. The bottom of the boat-shaped bottom shell (1) is connected with mounting bolts (14) through a threaded structure. The bottom of the boat-shaped bottom shell (1) is integrally connected with a sleeve (15). The circuit board (2) is connected to the inner side of the ship-shaped bottom shell (1). Several sets of surface-mount LED beads (21) and two sets of built-in screws (22) are connected at equal intervals on the circuit board (2). The built-in screws (22) pass through the circuit board (2) and are connected to the inner side of the internal thread base column (13) through the thread structure. The inner sleeve (3) is connected to the top of the ship-shaped bottom shell (1). The top of the inner sleeve (3) is integrally connected to the lens module (33). The top of the inner sleeve (3) is formed by mirroring the lens module (33) to form two sets of embedded areas (34). The two sets of the retroreflectors (4) are connected to the top of the inner sleeve (3); The wire harness tube (5) is connected to the sleeve (15).
2. The non-motorized vehicle thick-walled optical guide signal device according to claim 1, characterized in that: The top of the annular base block (12) is integrally connected with a positioning protrusion (121), and a lead wire notch (23) is provided through the inner side of the circuit board (2). The positioning protrusion (121) is connected to the lead wire notch (23), and the width of the positioning protrusion (121) is adapted to the width of the lead wire notch (23).
3. The non-motorized vehicle thick-walled optical guide signal device according to claim 1, characterized in that: The height of the internal thread base (13) is adapted to the height of the head of the mounting bolt (14), and the internal thread base (13) and the head of the mounting bolt (14) are adapted to support the circuit board (2).
4. The non-motorized vehicle thick-walled optical guide and signal device according to claim 1, characterized in that: The front and rear sides of the boat-shaped bottom shell (1) are recessed, and the width of the circuit board (2) is adapted to the width of the inner side of the middle of the boat-shaped bottom shell (1).
5. The non-motorized vehicle thick-walled optical guide signal device according to claim 1, characterized in that: The bottom edge of the inner sleeve (3) is integrally connected with the lower outer edge (31), and the top edge of the inner sleeve (3) is integrally connected with the upper outer edge (32). The top of the boat-shaped bottom shell (1) is adapted to the inner side of the lower outer edge (31), and the two sets of retroreflectors (4) are adapted to the two sets of embedded areas (34).
6. The non-motorized vehicle thick-walled optical guide signal device according to claim 1, characterized in that, The wire harness tube (5) includes an upper limit section (51) and a lower lead section (52), which are integrally connected, wherein: The upper limit part (51) is connected to the inner side of the annular bottom block (12), and the outer diameter length of the upper limit part (51) is adapted to the inner diameter length of the annular bottom block (12); The lower lead (52) is interlocked with the sleeve (15) with a gap fit.
7. The non-motorized vehicle thick-walled optical guide signal device according to claim 1, characterized in that: The lens module (33) includes several groups of square lenses arranged in a regular circular array.
8. The non-motorized vehicle thick-walled optical guide signal device according to claim 1, characterized in that: The inner wall of the retroreflector (4) is composed of several sets of microprism structures.