Jig with waste discharge structure
By designing a fixture with a waste removal structure, and utilizing adsorption holes and negative pressure to collect waste, the problem of difficult waste removal in soft ceramic production was solved, thus improving processing quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DONGGUAN STRONG LASER EQUIP CO LTD
- Filing Date
- 2025-05-14
- Publication Date
- 2026-05-12
AI Technical Summary
During the production of existing soft ceramics, waste materials adhere to the surface due to static electricity, which is difficult to remove and affects the processing quality.
A fixture with a waste discharge structure was designed, including a base, a bearing cavity, a waste collection cavity, a limiting block, and a pushing component. It adsorbs materials through adsorption holes and collects waste using negative pressure. The fixture is combined with a grid plate and a pushing component for position adjustment and waste removal.
It effectively reduces the accumulation of waste on materials and improves the processing quality of soft ceramics.
Smart Images

Figure CN224226094U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of waste discharge fixtures, and in particular to a fixture with a waste discharge structure. Background Technology
[0002] Soft ceramics are a type of incompletely sintered ceramic material. While their hardness and strength are lower than traditional hard ceramics, they still retain a certain level of mechanical strength and durability. They are commonly used in building decoration, electronic component substrates, and flexible ceramic tiles, and are widely favored due to their lightweight, environmental friendliness, and ease of processing. Soft ceramic cutting refers to the process of cutting soft ceramic materials into the required shapes and sizes according to design requirements. However, during the production of existing soft ceramics, static electricity generates waste material that adheres to the surface. This waste is difficult to detect and remove completely. Once this waste enters subsequent processing steps, it significantly affects the processing quality of the soft ceramics. Utility Model Content
[0003] The purpose of this invention is to address the shortcomings of existing technologies by providing a fixture with a waste discharge structure, which effectively collects and recycles waste materials through a waste collection chamber, reduces the accumulation of waste materials on the materials, and improves the processing quality of the materials.
[0004] To achieve the above objectives, this utility model provides a fixture with a waste discharge structure, comprising a base, a bearing cavity disposed on the base, a waste collection cavity communicating with the bearing cavity, a first limiting block disposed on the bearing cavity, a first pushing component disposed opposite to the first limiting block, a second limiting block disposed on the bearing cavity, and a second pushing component disposed opposite to the second limiting block. The waste collection cavity is connected to an external air pump. The first limiting block, the first pushing component, the second limiting block, and the second pushing component are arranged around the circumference of the bearing cavity. The bearing cavity is provided with adsorption holes, and multiple adsorption holes are arranged in a rectangular array to adsorb external materials onto the bearing cavity.
[0005] Preferably, the bearing cavity has a through hole in the middle, the through hole penetrates the bearing cavity and communicates with the waste collection cavity, the bearing cavity is provided with support blocks and connecting blocks, and multiple support blocks and multiple connecting blocks are provided respectively. The multiple support blocks and multiple connecting blocks are staggered and arranged around the inner wall of the bearing cavity. The bearing cavity is provided with a grid plate, and the grid plate abuts against the multiple support blocks and multiple connecting blocks.
[0006] Preferably, the grid plate has mounting holes at its corners, and the connecting block has connecting holes that communicate with the mounting holes.
[0007] Preferably, the first pushing component and the second pushing component have the same structure. The first pushing component includes a pushing plate, a pushing block disposed on the pushing plate, a roller rotatably disposed on the pushing block, and a pushing cylinder drivenly connected to the pushing plate. The roller is used to roll against the outer wall of the material, and a pin is connected between the roller and the pushing block.
[0008] Preferably, the pusher plate is provided with a guide rail, the guide rail is provided with an assembly hole, the pusher block is slidably connected to the guide rail, and the pusher block is provided with an adjustment groove communicating with the assembly hole.
[0009] Preferably, the base is provided with a gas storage chamber, which is connected to the bearing chamber. The gas storage chamber is provided with a switch, which is used to control the connection between the gas storage chamber and the external vacuum pump.
[0010] The beneficial effects of this utility model are: it effectively collects and recycles waste materials through the waste collection chamber, reduces the accumulation of waste materials on the materials, and improves the processing quality of the materials. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the structure of this utility model.
[0012] Figure 2 This is an exploded structural diagram of the present invention.
[0013] The reference numerals in the figures include:
[0014] 1——Abutment
[0015] 2—Bearing cavity; 21—Adsorption hole; 22—Through hole
[0016] 23 - Support block; 24 - Connecting block; 25 - Grid plate
[0017] 26 – Mounting hole; 27 – Connection hole
[0018] 3—Waste Collection Cavity; 4—First Limiting Block
[0019] 5—First Pusher Component; 51—Pusher Plate; 52—Pusher Block
[0020] 53 - Roller 54 - Pusher Cylinder 55 - Pin
[0021] 56—Guide rail; 57—Assembly hole; 58—Adjustment groove
[0022] 6 — Second limiting block; 7 — Second pusher assembly
[0023] 8—Gas storage chamber; 81—Switch. Detailed Implementation
[0024] The present invention will now be described in detail with reference to the accompanying drawings.
[0025] like Figures 1 to 2 As shown, a fixture with a waste discharge structure according to this utility model includes a base 1, a bearing cavity 2 disposed on the base 1, a waste collection cavity 3 connected to the bearing cavity 2, a first limiting block 4 disposed on the bearing cavity 2, a first pushing component 5 disposed opposite to the first limiting block 4, a second limiting block 6 disposed on the bearing cavity 2, and a second pushing component 7 disposed opposite to the second limiting block 6. The waste collection cavity 3 is connected to an external air pump. The first limiting block 4, the first pushing component 5, the second limiting block 6, and the second pushing component 7 are arranged around the circumference of the bearing cavity 2. The bearing cavity 2 is provided with adsorption holes 21. Multiple adsorption holes 21 are provided and arranged in a rectangular array so that the multiple adsorption holes 21 adsorb external materials onto the bearing cavity 2.
[0026] During operation, a feeding mechanism places the material (soft ceramic) onto the bearing cavity 2. A first limiting block 4, a first pushing component 5, a second limiting block 6, and a second pushing component 7 are arranged around the circumference of the bearing cavity 2. The first pushing component 5 pushes the right side of the material, causing it to move slightly laterally within the bearing cavity 2 to adjust its position. The first limiting block 4 stops and abuts against the left side of the material. The second pushing component 7 pushes the upper side of the material, causing it to move slightly longitudinally within the bearing cavity 2 to adjust its position. The second limiting block 6 stops and abuts against the lower side of the material. This allows for multi-directional fine-tuning of the material's position in four directions (left, right, up, and down) to ensure the material is properly positioned within the bearing cavity. On cavity 2, multiple adsorption holes 21 are arranged in a rectangular array around the perimeter of the supporting cavity 2. These holes stably adsorb the material onto the supporting cavity 2. Even if air accidentally enters and causes the material to bulge upwards, the air between the bulging part of the material and the supporting cavity 2 is quickly discharged through the adsorption holes 21, ensuring the material is flatly adsorbed and adhered to the supporting cavity 2. Waste collection cavity 3 is connected to an external air pump and is located below the supporting cavity 2. A negative pressure is generated at the connection between waste collection cavity 3 and the supporting cavity 2, effectively drawing in waste adhering to the material and waste falling into the supporting cavity 2 into waste collection cavity 3 for unified collection and removal. This invention effectively collects and recycles waste through waste collection cavity 3, reducing waste accumulation on the material and improving the processing quality.
[0027] In this embodiment, a through hole 22 is provided in the middle of the bearing cavity 2. The through hole 22 penetrates the bearing cavity 2 and communicates with the waste collection cavity 3. The bearing cavity 2 is provided with support blocks 23 and connecting blocks 24. Multiple support blocks 23 and multiple connecting blocks 24 are provided respectively. Multiple support blocks 23 and multiple connecting blocks 24 are staggered and arranged around the inner wall of the bearing cavity 2. The bearing cavity 2 is provided with a grid plate 25, which abuts against multiple support blocks 23 and multiple connecting blocks 24. Specifically, the bearing cavity 2 supports the grid plate 25 through multiple staggered support blocks 23 and multiple connecting blocks 24, so that the grid plate 25 is stably housed in the through hole 22. The grid plate 25 has high strength, light weight and good load-bearing capacity, providing a safe and reliable passage and working platform. Due to its grid structure, the grid plate 25 also has good ventilation function, which helps waste to pass through the grid plate 25 and be sucked away and removed through the waste collection cavity 3. Moreover, it plays a blocking role for materials, preventing materials from being accidentally sucked into the waste collection cavity 3.
[0028] In this embodiment, the grid plate 25 has mounting holes 26 at its corners, and the connecting block 24 has connecting holes 27 that communicate with the mounting holes 26. Specifically, external screws are used to pass through the mounting holes 26 and connect and fix them to the connecting holes 27, so that the grid plate 25 is stably installed on the bearing cavity 2, which facilitates installation and disassembly.
[0029] The first pushing assembly 5 and the second pushing assembly 7 in this embodiment have the same structure. The first pushing assembly 5 includes a pushing plate 51, a pushing block 52 disposed on the pushing plate 51, a roller 53 rotatably disposed on the pushing block 52, and a pushing cylinder 54 drivenly connected to the pushing plate 51. The roller 53 is used to roll against the outer wall of the material, and a pin 55 connects the roller 53 and the pushing block 52. Specifically, the first pushing assembly 5 and the second pushing assembly 7 have the same structure. The pushing cylinder 54 drives the pushing block 52 to move closer to or away from the material through the pushing plate 51. The pushing block 52 is connected to the roller 53 through the pin 55, so that the roller 53 rolls against the outer wall of the material, avoiding hard impact damage to the outer wall of the material.
[0030] In this embodiment, the pusher plate 51 is provided with a guide rail 56, the guide rail 56 is provided with an assembly hole 57, the pusher block 52 is slidably connected to the guide rail 56, and the pusher block 52 is provided with an adjustment groove 58 communicating with the assembly hole 57. Specifically, preferably, there are two pusher blocks 52 and two guide rails 56. The two pusher blocks 52 are slidably connected along the two guide rails 56. External screws are used to pass through the adjustment groove 58 and connect and fix them to the assembly hole 57, thereby changing the length position of the pusher block 52 extending relative to the pusher plate 51, so that the roller 53 adaptably rolls against the outer wall of the material, and the adjustment is simple and convenient.
[0031] In this embodiment, the base 1 is provided with a gas storage chamber 8, which is connected to the bearing chamber 2. The gas storage chamber 8 is provided with a switch 81, which is used to control the on / off state of the gas storage chamber 8 and the external vacuum pump. Specifically, the gas storage chamber 8 is connected to the external vacuum pump, and the gas storage chamber 8 is connected to the bearing chamber 2, so that all the air inside the bearing chamber 2 is discharged to form a negative pressure state, which further improves the adsorption yield of the adsorption pores 21 for materials. The switch 81 is used to control the on / off state of the gas storage chamber 8 and the external vacuum pump, thereby better controlling the start and stop of the bearing chamber 2.
[0032] The above description is only a preferred embodiment of this utility model. For those skilled in the art, there will be changes in the specific implementation method and application scope based on the idea of this utility model. The content of this specification should not be construed as a limitation of this utility model.
Claims
1. A fixture with a waste discharge structure, characterized in that: The device includes a base, a bearing cavity disposed on the base, a waste collection cavity connected to the bearing cavity, a first limiting block disposed in the bearing cavity, a first pushing component disposed opposite to the first limiting block, a second limiting block disposed in the bearing cavity, and a second pushing component disposed opposite to the second limiting block. The waste collection cavity is connected to an external air pump. The first limiting block, the first pushing component, the second limiting block, and the second pushing component are arranged around the circumference of the bearing cavity. The bearing cavity is provided with adsorption holes, and there are multiple adsorption holes arranged in a rectangular array to adsorb external materials onto the bearing cavity.
2. The fixture with a waste discharge structure according to claim 1, characterized in that: The bearing cavity has a through hole in the middle, which penetrates the bearing cavity and communicates with the waste collection cavity. The bearing cavity is provided with support blocks and connecting blocks, and multiple support blocks and connecting blocks are provided respectively. The multiple support blocks and multiple connecting blocks are arranged alternately and are arranged around the inner wall of the bearing cavity. The bearing cavity is provided with a grid plate, which abuts against the multiple support blocks and multiple connecting blocks.
3. A fixture with a waste discharge structure according to claim 2, characterized in that: The grid plate has mounting holes at its corners, and the connecting block has connecting holes that communicate with the mounting holes.
4. A fixture with a waste discharge structure according to claim 1, characterized in that: The first pushing component and the second pushing component have the same structure. The first pushing component includes a pushing plate, a pushing block disposed on the pushing plate, a roller rotatably disposed on the pushing block, and a pushing cylinder drivenly connected to the pushing plate. The roller is used to roll against the outer wall of the material, and a pin is connected between the roller and the pushing block.
5. A fixture with a waste discharge structure according to claim 4, characterized in that: The pusher plate is provided with a guide rail, the guide rail is provided with an assembly hole, the pusher block is slidably connected to the guide rail, and the pusher block is provided with an adjustment groove that communicates with the assembly hole.
6. A fixture with a waste discharge structure according to claim 1, characterized in that: The base is provided with a gas storage chamber, which is connected to the bearing chamber. The gas storage chamber is provided with a switch, which is used to control the connection between the gas storage chamber and the external vacuum pump.