Water jet loom for polyester pongee fabric production

Abstract

The utility model relates to the technical field of fabric production, and discloses a water-jet loom for polyester pongee fabric production, which comprises a water-jet loom, conveying rollers are rotatably mounted at the front end and the rear end of the water-jet loom, a water spraying component is fixedly mounted at the left end of the upper surface of the water-jet loom, and a rectangular hole is formed in the right surface of the water-jet loom. The auxiliary mechanism is arranged below the water-jet loom and comprises an electric push rod and a push plate, a supporting frame is placed on the lower surface of the water-jet loom, and through the linkage design of the electric push rod, the push plate and a scraper, the water-jet loom can automatically clean most impurities intercepted at a filter screen online. According to the filter screen cleaning device, the cleaning interval time of a worker to the filter screen is prolonged, stubborn impurities on the filter screen can be cleaned after a long time interval, the workload of the worker is reduced, the shutdown maintenance time caused by filter screen blockage is shortened, and the production efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of fabric production technology, specifically a water jet loom for producing spring spun fabric. Background Technology

[0002] Spring spun fabric is a common synthetic fiber fabric, available in semi-elastic, full-elastic, and matte varieties. It has a smooth surface, is lightweight, wear-resistant, moisture-wicking, breathable, and easy to care for. It can be woven using a water jet loom, also known as a water jet loom. This type of loom uses a jet of water to pull the weft yarn through the shed. Its main characteristic is the use of water as the weft-introducing medium. The water jet generates frictional traction on the weft yarn, thus pulling it through the shed. The advantages of a water jet loom include a large frictional traction force on the weft yarn, low diffusion, and suitability for weft introduction of smooth-surfaced synthetic fibers and glass fibers. Furthermore, it increases the conductivity of synthetic fibers, effectively overcoming static electricity problems during the weaving process.

[0003] Currently, when using water jet looms to produce spring spun fabrics, the water jets from the spray nozzles carry the weft yarn through the warp shed. During the weaving process, the surface fibers of the sprayed weft yarns detach or break due to friction, forming fiber debris. This debris enters the water collection tank along with the sprayed water and enters the circulation system. At this point, a filter screen needs to be installed inside the water collection tank to filter out larger debris. However, larger debris easily clogs the filter screen, requiring workers to clean it regularly. Because the water jet loom weaves at a high speed, the debris is generated at a high speed, requiring frequent cleaning of the filter screen, which increases the workload of the workers. Utility Model Content

[0004] Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a water jet loom for the production of spring spun fabrics, which solves the problem that larger debris easily clogs the filter screen, requiring workers to clean it regularly. Furthermore, because the water jet loom operates at a high speed, debris is generated rapidly, necessitating frequent cleaning of the filter screen and increasing the workload of workers.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, the present invention provides the following technical solution: a water jet loom for producing spring spun fabric, comprising a water jet loom, conveying rollers rotatably mounted at both ends of the water jet loom, a water jet assembly fixedly mounted on the left end of the upper surface of the water jet loom, and a rectangular hole opened on the right surface of the water jet loom, with the lower end of the rectangular hole being open.

[0008] An auxiliary mechanism is located below the water jet loom. The auxiliary mechanism includes an electric push rod and a push plate. A support frame is placed on the lower surface of the water jet loom, and a water collection tank is slidably installed on the upper surface of the support frame. The upper end of the water collection tank is open. A connecting pipe is fixedly installed on the front surface of the water collection tank, and the rear end of the connecting pipe extends into the interior of the water collection tank. The electric push rod is fixedly installed on the right surface of the water collection tank, and the telescopic end of the electric push rod slides into the interior of the water collection tank. The push plate is slidably installed inside the water collection tank, and the electric push rod is fixedly connected to the push plate.

[0009] Preferably, the auxiliary mechanism further includes a scraper, which is fixedly installed on the front end of the left surface of the push plate, and the front end of the scraper slides in contact with the front surface of the water collection tank.

[0010] Preferably, a filter screen is fixedly installed at the rear end of the connecting pipe.

[0011] Preferably, the upper surface of the support frame is provided with a rectangular groove, and a rectangular plate is slidably installed inside the rectangular groove, and the rectangular plate is fixedly connected to the water collection tank.

[0012] Preferably, threaded rods are rotatably installed on the left and right inner walls of the rectangular groove, the rectangular plate is threadedly connected to the threaded rods, a motor is fixedly installed on the right surface of the support frame, the output end of the motor rotatably penetrates into the interior of the rectangular groove, and the motor is fixedly connected to the threaded rods.

[0013] Preferably, a water baffle is fixedly installed on the right end of the upper surface of the water jet loom.

[0014] (III) Beneficial Effects

[0015] Compared with the prior art, this utility model provides a water jet loom for producing spring spun fabrics, which has the following beneficial effects:

[0016] This water-jet loom for producing spring spun fabrics features an integrated design of electric push rods, push plates, and scrapers. This design allows the loom to automatically clean most of the impurities trapped in the filter screen online, extending the cleaning interval for workers. It enables the cleaning of stubborn impurities on the filter screen after longer intervals, reducing the workload of workers, minimizing downtime for maintenance due to filter screen blockage, and improving production efficiency. Attached Figure Description

[0017] Figure 1 This is a top view schematic diagram of the overall structure of the water jet loom for producing spring spun fabric according to this utility model.

[0018] Figure 2 This is a cross-sectional front view of the internal structure of the auxiliary mechanism of this utility model;

[0019] Figure 3This is a cross-sectional view of the auxiliary mechanism of this utility model;

[0020] Figure 4 for Figure 3 Enlarged structural diagram at point A in the middle.

[0021] In the diagram: 1. Water jet loom; 2. Conveyor roller; 3. Water jet assembly; 4. Rectangular hole; 5. Electric push rod; 6. Push plate; 7. Support frame; 8. Water collection tank; 9. Connecting pipe; 10. Scraper; 11. Filter screen; 12. Rectangular groove; 13. Rectangular plate; 14. Threaded rod; 15. Motor; 16. Water baffle. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-4 This utility model provides a new technical solution: a water jet loom for producing spring spun fabric, including a water jet loom 1, with conveyor rollers 2 rotatably installed at both the front and rear ends of the water jet loom 1, a water jet assembly 3 fixedly installed at the left end of the upper surface of the water jet loom 1, and a rectangular hole 4 opened on the right surface of the water jet loom 1, with the lower end of the rectangular hole 4 being open.

[0024] An auxiliary mechanism is located below the water jet loom 1. The auxiliary mechanism includes an electric push rod 5 and a push plate 6. A support frame 7 is placed on the lower surface of the water jet loom 1. A water collection tank 8 is slidably installed on the upper surface of the support frame 7. The upper end of the water collection tank 8 is open. A connecting pipe 9 is fixedly installed on the front surface of the water collection tank 8. The rear end of the connecting pipe 9 extends into the interior of the water collection tank 8. The electric push rod 5 is fixedly installed on the right surface of the water collection tank 8. The telescopic end of the electric push rod 5 slides into the interior of the water collection tank 8. The push plate 6 is slidably installed inside the water collection tank 8. The electric push rod 5 and the push plate 6 are fixedly connected.

[0025] Furthermore, the auxiliary mechanism also includes a scraper 10, which is fixedly installed on the front end of the left surface of the push plate 6, and the front end of the scraper 10 slides in contact with the front surface of the water collection tank 8.

[0026] Furthermore, through the linkage design of the electric push rod 5, push plate 6, and scraper 10, the water jet loom can automatically clean most of the impurities intercepted at the filter screen 11 online, extending the cleaning interval of the filter screen 11 by the staff. Stubborn impurities at the filter screen 11 can be cleaned after a longer interval, reducing the workload of the staff, reducing downtime maintenance time caused by filter screen blockage, and improving production efficiency.

[0027] Furthermore, a filter screen 11 is fixedly installed at the rear end of the connecting pipe 9.

[0028] Furthermore, a rectangular groove 12 is provided on the upper surface of the support frame 7, and a rectangular plate 13 is slidably installed inside the rectangular groove 12, and the rectangular plate 13 is fixedly connected to the water collection tank 8.

[0029] Furthermore, threaded rods 14 are rotatably installed on the left and right inner walls of the rectangular groove 12, and the rectangular plate 13 is threadedly connected to the threaded rods 14. A motor 15 is fixedly installed on the right surface of the support frame 7, and the output end of the motor 15 rotatably penetrates into the interior of the rectangular groove 12. The motor 15 is fixedly connected to the threaded rods 14.

[0030] Furthermore, a water baffle 16 is fixedly installed on the right end of the upper surface of the water jet loom 1.

[0031] Furthermore, when the water jet loom is working, water and impurities fall into the water collection tank 8. The water then flows through the connecting pipe 9 to the subsequent filtration system and circulation system. The filter screen 11 initially intercepts larger impurities. Afterwards, the electric push rod 5 drives the push plate 6 to slide to the left within the water collection tank 8. The scraper 10 at the front end of the left surface of the push plate 6 moves synchronously with the push plate. When the scraper 10 passes the connecting pipe 9, it separates most of the impurities accumulated on one side of the filter screen 11 in the water collection tank 8, causing the push plate 6 and scraper 10 to continue moving towards the left side of the water collection tank 8. This removes the scraped-off impurities from the filter screen 11, thus clearing the filter screen 11 and preventing further blockage. To prevent the filter screen 11 from clogging and affecting the water flow recovery efficiency, when a deep cleaning of the inside of the water collection tank 8 is required, the operator controls the motor 15 to rotate, which drives the threaded rod 14 in the rectangular groove 12 to rotate. The rotation of the threaded rod 14 causes the rectangular plate 13 to slide left and right in the rectangular groove 12, thereby causing the water collection tank 8, which is fixedly connected to the rectangular plate, to slide along the upper surface of the support frame 7, so that the water collection tank 8 slides out from under the water jet loom 1. This makes it easier for the operator to thoroughly clean the inside of the water collection tank, remove stubborn impurities and deposits. After the water collection tank 8 slides out from under the water jet loom 1, a support object can be set at the lower right side of the water collection tank 8 for auxiliary support.

[0032] Structural Description: Water jet loom 1: As the main equipment, it completes the weaving of spring spun fabric through water jet assembly 3, and front and rear conveyor rollers 2 assist in fabric transfer;

[0033] Conveyor roller 2: Rotatably installed at both ends of the water jet loom 1, used to convey spring spun fabric and ensure smooth movement of the fabric during weaving;

[0034] Water jet assembly 3: Fixed on the left end of the upper surface of water jet loom 1, it completes the weft insertion process by spraying water and is the core component for the water jet loom to realize the weaving function.

[0035] Rectangular hole 4: It is opened on the right surface of the water jet loom 1, with an opening at the lower end, so that the water collection tank 8 can be moved out.

[0036] Electric push rod 5: Fixed on the right surface of water collection tank 8, with its telescopic end connected to push plate 6, driving push plate 6 to slide inside water collection tank 8 to assist in cleaning impurities;

[0037] Push plate 6: Slidingly installed inside water collection tank 8, connected to electric push rod 5, and pushed impurities to the left side of water collection tank 8 under the drive of electric push rod 5;

[0038] Support frame 7: placed below the water jet loom 1 to support the water collection tank 8. The rectangular groove 12 and threaded rod 14 on it assist in the movement and positioning of the water collection tank 8.

[0039] Water collection tank 8: Slidingly mounted on support frame 7, it collects water discharged from rectangular hole 4 of water jet loom 1, and is equipped with push plate 6 and scraper 10 inside to clean impurities;

[0040] Connecting pipe 9: fixed to the front surface of water collection tank 8, with the rear end extending into the interior of water collection tank 8, used to transport the filtered water back to the spray assembly 3 for recycling;

[0041] Scraper 10: Fixed to the front end of the left surface of the push plate 6, tilted towards the left rear, and cooperates with the push plate 6 to push the impurities at the filter screen 11 to the left side of the water collection tank 8, reducing the accumulation of impurities at the filter screen 11.

[0042] Filter screen 11: Fixed inside the rear end of the connecting pipe 9, it filters out larger impurities in the circulating water, ensuring the cleanliness of the circulating water and extending the cleaning interval;

[0043] Rectangular groove 12: It is formed on the upper surface of the support frame 7, providing a sliding track for the rectangular plate 13, and cooperating with the threaded rod 14 to realize the left and right movement of the water collection tank 8;

[0044] Rectangular plate 13: It is slidably installed in rectangular groove 12 and fixedly connected to water collection tank 8. It is connected to threaded rod 14 and drives water collection tank 8 to move under the drive of motor 15.

[0045] Threaded rod 14: Rotatably installed on the left and right inner walls of rectangular groove 12, threadedly connected to rectangular plate 13, and rotated under the drive of motor 15 to realize the left and right position adjustment of water collection tank 8;

[0046] Motor 15: Fixed on the right surface of support frame 7, with its output end connected to threaded rod 14, providing power for the movement of water collection tank 8, facilitating cleaning and maintenance;

[0047] Water baffle 16: Fixed to the right end of the upper surface of the water jet loom 1, it prevents water from overflowing the loom during the water jetting process and serves to block and guide the water flow.

[0048] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A water-jet loom for producing spring spun fabric, comprising a water-jet loom (1), wherein conveyor rollers (2) are rotatably mounted at both ends of the water-jet loom (1), and a water-jet assembly (3) is fixedly mounted on the left end of the upper surface of the water-jet loom (1), characterized in that: The right surface of the water jet loom (1) is provided with a rectangular hole (4), and the lower end of the rectangular hole (4) is open. The auxiliary mechanism is located below the water jet loom (1). The auxiliary mechanism includes an electric push rod (5) and a push plate (6). A support frame (7) is placed on the lower surface of the water jet loom (1). A water collection tank (8) is slidably installed on the upper surface of the support frame (7). The upper end of the water collection tank (8) is open. A connecting pipe (9) is fixedly installed on the front surface of the water collection tank (8). The rear end of the connecting pipe (9) extends into the interior of the water collection tank (8). The electric push rod (5) is fixedly installed on the right surface of the water collection tank (8). The telescopic end of the electric push rod (5) slides into the interior of the water collection tank (8). The push plate (6) is slidably installed inside the water collection tank (8). The electric push rod (5) and the push plate (6) are fixedly connected.

2. The water-jet loom for producing spring spun fabric according to claim 1, characterized in that: The auxiliary mechanism also includes a scraper (10), which is fixedly installed on the front end of the left surface of the push plate (6), and the front end of the scraper (10) slides in contact with the front surface of the water collection tank (8).

3. The water-jet loom for producing spring spun fabric according to claim 1, characterized in that: A filter screen (11) is fixedly installed at the rear end of the connecting pipe (9).

4. A water-jet loom for producing spring spun fabric according to claim 1, characterized in that: The upper surface of the support frame (7) is provided with a rectangular groove (12), and a rectangular plate (13) is slidably installed inside the rectangular groove (12) and fixedly connected to the water collection tank (8).

5. A water-jet loom for producing spring spun fabric according to claim 4, characterized in that: A threaded rod (14) is rotatably installed on the left and right inner walls of the rectangular groove (12). The rectangular plate (13) is threadedly connected to the threaded rod (14). A motor (15) is fixedly installed on the right surface of the support frame (7). The output end of the motor (15) rotates through into the interior of the rectangular groove (12). The motor (15) is fixedly connected to the threaded rod (14).

6. A water-jet loom for producing spring spun fabric according to claim 1, characterized in that: A water baffle (16) is fixedly installed on the right end of the upper surface of the water jet loom (1).

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