Circular knitting machine with self-adaptive yarn guide function
By setting adaptive adjustment components and buffer protection components on the circular knitting machine, the problem of guiding adjustment during yarn transmission was solved, achieving stable yarn transmission and improving processing efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGMEN DAXING KNITTING FACTORY CO LTD
- Filing Date
- 2025-05-30
- Publication Date
- 2026-05-12
AI Technical Summary
现有针织大圆机在纱线传输过程中,难以自适应导向调节,导致纱线断裂,影响加工效率。
采用自适应调节组件和缓冲防护组件,通过固定杆和移动杆调节纱线张力,结合压力传感器监测和伸缩杆调节,配合导纱环和缓冲防护件,确保纱线稳定传输。
It improves the stability of yarn transmission, reduces breakage frequency, and enhances the processing efficiency of the equipment and the quality of woven products.
Smart Images

Figure CN224227364U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of circular knitting machine technology, specifically a circular knitting machine with adaptive yarn guiding function. Background Technology
[0002] A circular knitting machine is a textile equipment used to produce tubular knitted fabrics. It uses circularly arranged needles that form loops through continuous rotation. It is widely used in clothing, home furnishings, and industrial textiles.
[0003] In existing circular knitting machines, yarn is unwound from bobbins, then guided into the knitting zone by a yarn guide before being knitted. During the unwinding adjustment, the yarn is guided by a guide ring to adjust its position, ensuring it follows a predetermined knitting path. However, during this process, the rotational friction between the bobbin and the output rotor may change, potentially causing some yarns to break due to insufficient tension adjustment. This necessitates stopping the machine and reconnecting the yarn to ensure fabric quality, but this also wastes time and reduces equipment efficiency. Therefore, optimization and improvement are needed. Utility Model Content
[0004] The purpose of this invention is to provide a circular knitting machine with adaptive yarn guiding function to solve the problem mentioned in the background art that the yarn is difficult to adaptively guide during the transmission and guiding process, which easily leads to breakage and affects processing efficiency.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a circular knitting machine with adaptive yarn guiding function, comprising: a support frame, a control box mounted on one side of the support frame, and a protective frame provided at the top of the support frame; and further comprising an adaptive adjustment component and a buffer protection component.
[0006] The adaptive adjustment component includes an adjustment plate disposed at the top of the protective frame. A fixed rod is disposed on the inner side of the top of the adjustment plate, and a movable rod is disposed on the outer side of the top of the adjustment plate. The adaptive adjustment component is used for adaptive tension adjustment of yarn transmission. The buffer protection component includes a rotating shaft disposed at the inner top of the support frame. An inner connecting rod is disposed at the top of the rotating shaft, and a yarn guide ring is disposed on the outer side of the inner connecting rod. The buffer protection component is used for guiding and protecting the yarn during transmission.
[0007] Preferably, the top of the protective frame is connected to a connecting frame, and the top of the connecting frame is connected to a rotating connecting shaft.
[0008] Preferably, the adjusting plate is located on the outside of the rotating connecting shaft, and a sliding frame is connected to the top of the adjusting plate.
[0009] Preferably, a guide rod is provided on the inner side of the slide frame, and a pressure sensor is installed at one end of the slide frame.
[0010] Preferably, the movable rod is connected to the outer top end of the guide rod, and both ends of the movable rod are provided with ball bearings, and the bottom end of the movable rod is connected to a telescopic rod.
[0011] Preferably, a braiding transmission frame is provided on the inner side of the top of the support frame, and a braiding transmission wheel is provided on the outer side of the braiding transmission frame.
[0012] Preferably, the rotating shaft is connected to the inner top of the braiding transmission frame, and a buffer protective component is provided on the outer side of the rotating shaft.
[0013] Preferably, a connecting rod is connected to the inner side of the yarn guide ring, and an elastic connector is provided on the outside of the connecting rod.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] This invention uses a fixed rod and a movable rod to guide and adjust the position of the yarn during transmission. Then, the movable rod can be adjusted according to the tension of the yarn during transmission, which improves the tightness of the yarn during transmission, enhances the stability of yarn transmission, reduces the breakage frequency, and thus improves the processing efficiency of the equipment.
[0016] When the yarn is guided to the bottom, the inner weaving transmission frame and the yarn guide ring are connected. The yarn guide ring can be adjusted for protection, which facilitates a certain amount of buffering adjustment at the bottom, so that the yarn is taut during transmission and the weaving process quality is improved. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0018] Figure 2 This is a schematic diagram of the partially separated three-dimensional structure of this utility model;
[0019] Figure 3 This is a schematic diagram of the partially separated three-dimensional structure of the adaptive adjustment component of this utility model;
[0020] Figure 4 This is a schematic diagram of the partially separated three-dimensional structure of the buffer protection component of this utility model.
[0021] In the diagram: 1. Support frame; 2. Control box; 3. Protective frame; 4. Weaving transmission frame; 5. Weaving transmission wheel; 6. Connecting frame; 7. Rotating connecting shaft; 8. Adjusting plate; 9. Fixed rod; 10. Sliding frame; 11. Pressure sensor; 12. Guide rod; 13. Telescopic rod; 14. Moving rod; 15. Ball bearing; 16. Yarn guide ring; 17. Connecting rod; 18. Elastic connector; 19. Rotating shaft; 20. Buffer protective component; 21. Inner connecting rod. Detailed Implementation
[0022] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.
[0023] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.
[0024] like Figure 1 - Figure 4 As shown, this application provides a circular knitting machine with adaptive yarn guiding function, including: a support frame 1, a control box 2 installed on one side of the support frame 1, and a protective frame 3 provided on the top of the support frame 1;
[0025] The adaptive adjustment component includes an adjustment plate 8, which is located at the top of the protective frame 3. A fixed rod 9 is provided on the inner side of the top of the adjustment plate 8, and a movable rod 14 is provided on the outer side of the top of the adjustment plate 8. The adaptive adjustment component is used for adaptive tension adjustment of yarn transmission.
[0026] Specifically, such as Figure 2 As shown, a braiding transmission frame 4 is provided on the inner side of the top of the support frame 1, and a braiding transmission wheel 5 is provided on the outer side of the braiding transmission frame 4. Yarn can be braided by passing through the braiding transmission frame 4 and the braiding transmission wheel 5.
[0027] Specifically, such as Figure 2 As shown, the top of the protective frame 3 is connected to a connecting frame 6, and the top of the connecting frame 6 is connected to a rotating connecting shaft 7. The rotating connection between the rotating connecting shaft 7 and the connecting frame 6 facilitates the output and transmission of the yarn.
[0028] Specifically, such as Figure 3 As shown, the adjusting plate 8 is located on the outside of the rotating connecting shaft 7, and the top of the adjusting plate 8 is connected to the sliding frame 10, which is used to limit the movement position of the moving rod 14.
[0029] Specifically, such as Figure 3 As shown, a guide rod 12 is provided on the inner side of the slide frame 10, and a pressure sensor 11 is installed at one end of the slide frame 10. The guide rod 12 improves the accuracy of the moving position of the moving rod 14, and the pressure sensor 11 facilitates the monitoring of the tension of the yarn transmission and facilitates adaptive automatic adjustment.
[0030] Specifically, such as Figure 3 As shown, the moving rod 14 is connected to the outer top of the guide rod 12, and both ends of the moving rod 14 are provided with ball bearings 15. The bottom end of the moving rod 14 is connected to the telescopic rod 13. The extension and retraction of the telescopic rod 13 controls the sliding of the moving rod 14 inside the slide frame 10. The ball bearings 15 improve the moving efficiency of the moving rod 14.
[0031] The buffer protection assembly includes a rotating shaft 19, which is located at the top inner side of the support frame 1. An inner connecting rod 21 is provided at the top of the rotating shaft 19, and a yarn guide ring 16 is provided on the outer side of the inner connecting rod 21. The buffer protection assembly is used for guiding and protecting the yarn during transmission.
[0032] Specifically, such as Figure 4 As shown, the rotating shaft 19 is connected to the inner top of the braiding transmission frame 4, and a buffer protective member 20 is provided on the outer side of the rotating shaft 19. The buffer protective member 20 is connected between the rotating shaft 19 and the braiding transmission frame 4 to facilitate the buffer adjustment of the vertical position of the rotating shaft 19.
[0033] Specifically, such as Figure 4 As shown, a connecting rod 17 is connected to the inner side of the yarn guide ring 16, and an elastic connector 18 is provided on the outside of the connecting rod 17. The yarn guide ring 16 and the inner connecting rod 21 are not fixedly connected. A buffer protection component 20 is provided at the connection point to improve the buffering effect during yarn transmission.
[0034] In this embodiment: a fixed rod 9 and a movable rod 14 are set to guide and adjust the position of the yarn transmission. Then, according to the tension of the yarn during the transmission process, the movable rod 14 can be adjusted accordingly to improve the tightness of the yarn transmission and enhance the stability of the yarn transmission. When the yarn is guided to the bottom, the inner braiding transmission frame 4 and the yarn guide ring 16 are connected for guidance. The yarn guide ring 16 can be adjusted for protection to keep the yarn transmission in a taut state, which helps to improve the stability of the braided product.
[0035] Specifically, the solution is as follows: During the use of the circular knitting machine, the guide rollers need to be installed on the fixed rod 9 and the moving rod 14 at the top of the adjusting plate 8. Then, the guide rollers guide and transmit the yarn on the external bobbin frame. To avoid uneven tension during transmission affecting the stability of yarn transmission, the tension of the yarn during transmission can be detected by the pressure sensor 11. The signal is then transmitted to the terminal, and the telescopic rod 13 is adjusted for extension and retraction through the terminal. The position of the moving rod 14 is adaptively controlled to alleviate the uneven tension of the yarn during transmission. After the yarn passes through the guide ring 16 and the braiding transmission wheel 5, it is braided. When passing through the guide ring 16, the guide ring 16 and the inner connecting rod 21 are set to be non-fixed. A buffer protection piece 20 is set at the connection to improve the buffering effect during yarn transmission. The inner rotating shaft 19 and the braiding transmission frame 4 are connected by the buffer protection piece 20 to facilitate the up and down adjustment of the rotating shaft 19. This ensures that the yarn is always in a taut state during transmission, thereby improving the quality of the woven products.
[0036] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary; within the framework of this invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of the different aspects of this invention as described above, which are not provided in the details for the sake of brevity.
[0037] This utility model is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A circular knitting machine with adaptive yarn guiding function, comprising: A support frame (1), on one side of which a control box (2) is mounted, and a protective frame (3) is provided at the top of the support frame (1), characterized in that it further includes: An adaptive adjustment component, comprising an adjustment plate (8), the adjustment plate (8) being disposed at the top of the protective frame (3), a fixed rod (9) being disposed on the inner side of the top of the adjustment plate (8), and a movable rod (14) being disposed on the outer side of the top of the adjustment plate (8), the adaptive adjustment component being used for adaptive tension adjustment of yarn transmission; The buffer protection assembly includes a rotating shaft (19), which is located at the inner top of the support frame (1). The top of the rotating shaft (19) is provided with an inner connecting rod (21), and the outer side of the inner connecting rod (21) is provided with a yarn guide ring (16). The buffer protection assembly is used for guiding and protecting the yarn during transmission.
2. A circular knitting machine with adaptive yarn guiding function according to claim 1, characterized in that, The top of the protective frame (3) is connected to a connecting frame (6), and the top of the connecting frame (6) is connected to a rotating connecting shaft (7).
3. A circular knitting machine with adaptive yarn guiding function according to claim 2, characterized in that, The adjusting plate (8) is located on the outside of the rotating connecting shaft (7), and a sliding frame (10) is connected to the top of the adjusting plate (8).
4. A circular knitting machine with adaptive yarn guiding function according to claim 3, characterized in that, A guide rod (12) is provided on the inner side of the slide frame (10), and a pressure sensor (11) is installed at one end of the slide frame (10).
5. A circular knitting machine with adaptive yarn guiding function according to claim 4, characterized in that, The movable rod (14) is connected to the outer top of the guide rod (12), and both ends of the movable rod (14) are provided with ball bearings (15). The bottom end of the movable rod (14) is connected to a telescopic rod (13).
6. A circular knitting machine with adaptive yarn guiding function according to claim 1, characterized in that, The support frame (1) has a braiding transmission frame (4) on the inner side of its top end, and a braiding transmission wheel (5) on the outer side of the braiding transmission frame (4).
7. A circular knitting machine with adaptive yarn guiding function according to claim 6, characterized in that, The rotating shaft (19) is connected to the inner top of the braided transmission frame (4), and a buffer protective member (20) is provided on the outer side of the rotating shaft (19).
8. A circular knitting machine with adaptive yarn guiding function according to claim 1, characterized in that, The inner side of the yarn guide ring (16) is connected to a connecting rod (17), and an elastic connector (18) is provided on the outside of the connecting rod (17).