Supporting formwork for repairing damage of concrete anti-collision wall
The design of the support formwork system solved the problems of reflective warning during nighttime repair of damaged concrete crash barriers and positioning and reinforcement during the repair process, achieving a safe and effective support and repair effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HENAN CHANGAN TRANSPORTATION TECH DEV CO LTD
- Filing Date
- 2025-05-13
- Publication Date
- 2026-05-12
AI Technical Summary
The existing support formwork for repairing damaged concrete crash barriers is not reflective enough at night to warn passing pedestrians and vehicles to avoid it, and it is also inconvenient to position and reinforce the support during the repair process.
A support template system was designed, comprising components such as a first support base, a support template, a connecting plate, a limit screw, and a servo motor. The servo motor drives the unidirectional screw to adjust the support angle, and combined with reflective warning tape and ground cones, the angle adjustment and positioning reinforcement of the support template are realized.
It provides reflective warnings to passing vehicles during nighttime repairs, ensuring safe avoidance, and offers effective positioning and reinforcement support during the repair process, adapting to the repair needs of damage areas of varying thicknesses.
Smart Images

Figure CN224227695U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of support template technology, specifically a support template for repairing damage to concrete crash barriers. Background Technology
[0002] In highway bridge engineering, NJ-type reinforced concrete wall-type guardrails (commonly known as crash barriers) are a common safety protection structure. Crash barriers not only need to meet impact resistance requirements but also need to ensure a straight and smooth appearance to guarantee driving safety and aesthetics. However, during construction or subsequent maintenance, crash barriers may experience damage, cracks, or partial collapse, requiring repair.
[0003] Existing support templates for repairing damaged concrete crash barriers are not convenient for providing reflective warnings to passersby and vehicles during nighttime repairs, nor are they convenient for positioning and reinforcing the damaged areas during the repair support process. Therefore, this utility model provides a support template for repairing damaged concrete crash barriers. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] To address the shortcomings of existing technologies, this utility model provides a support template for repairing damaged concrete crash barriers, thus solving the problems mentioned in the background section.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, this utility model provides the following technical solution: a support template for repairing damaged concrete crash barriers, comprising a first support base, a limiting support groove formed on the surface of the first support base, a first support template rotatably connected to the inner sidewall of the limiting support groove via a rotating shaft, a first connecting plate fixedly connected to the outer sidewall of the first support template, a limiting screw threadedly connected to the surface of the first connecting plate, a second connecting plate threadedly connected to the surface of the limiting screw, a fixing nut threadedly connected to one side of the second connecting plate on the surface of the limiting screw, and a second support template fixedly connected to the outer sidewall of the second connecting plate. The bottom of the first support base is rotatably connected to a second support base via a pivot. A limiting moving frame is fixedly connected to the upper surface of both the first and second support bases. A servo motor is fixedly connected to the outer wall of the limiting moving frame. A one-way screw is fixedly connected to the output end of the servo motor. A limiting moving block is threaded onto the surface of the one-way screw. A support rod is hinged to the top of the limiting moving block. The top of the support rod is hinged to the first and second support templates. Repair and leveling plates are fixedly connected to the inner walls of both the first and second support templates. Ground-piercing cones are threaded onto the outer side of the limiting moving frame on the upper surface of both the first and second support bases.
[0008] Preferably, auxiliary moving frames are fixedly connected to both the left and right sides of the limiting moving frame, and auxiliary limiting slide rods are fixedly connected to the inner sidewalls of the auxiliary moving frames. An auxiliary moving block is sleeved on the surface of the auxiliary limiting slide rod, and an auxiliary support rod is hinged to the top of the auxiliary moving block. The top end of the auxiliary support rod is hinged to the first support template and the second support template.
[0009] Preferably, reflective warning tapes are fixedly connected to the outer top ends of both the first support template and the second support template.
[0010] Preferably, there are two servo motors, which are started synchronously by a PLC linkage controller, and the two servo motors are IP67 waterproof servo motors.
[0011] Preferably, a U-shaped waterstop is provided on the contact surface between the repair flat plate and the existing crash barrier to form a closed waterproof ring, and anti-slip pads are fixedly connected to the bottom of the first support base and the first support template.
[0012] (III) Beneficial Effects
[0013] Compared with the prior art, this utility model provides a support template for repairing damaged concrete crash barriers, which has the following beneficial effects:
[0014] This support template for repairing damaged concrete crash barriers is configured with a first support base, a first support template, a first connecting plate, a limiting screw, a second connecting plate, a fixing nut, a second support template, a second support base, a limiting moving frame, a servo motor, a one-way screw, a limiting moving block, a support rod, and a repair flat plate. During use, personnel use a PLC linkage controller to simultaneously start two servo motors, driving the one-way screw to rotate left and right. This causes the limiting moving block to drive the threaded limiter of the support rod, which moves left and right according to the required support angle for repairing the damaged concrete crash barrier, thus moving the first and second support templates. The rotation adjustment repairs the support angle, and then the limiting screw is sequentially threaded to the first connecting plate, the second connecting plate, and the fixing nut for locking, until the surface of the repair flat plate and the U-shaped waterstop are attached to the damaged surface of the concrete crash barrier for repair and support. This serves to repair and support damaged areas of concrete crash barriers of different thicknesses. The reflective warning tape serves to reflect light to warn passing personnel and vehicles to avoid the damaged areas of the concrete crash barrier during nighttime repairs. The ground cones serve to position and reinforce the damaged areas of the concrete crash barrier during the repair and support process. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model;
[0016] Figure 2 This utility model Figure 1 Enlarged view at point A.
[0017] In the diagram: 1. First support base; 2. First support template; 3. First connecting plate; 4. Limiting screw; 5. Second connecting plate; 6. Fixing nut; 7. Second support template; 8. Second support base; 9. Limiting moving frame; 10. Servo motor; 11. One-way screw; 12. Limiting moving block; 13. Support rod; 14. Reflective warning tape; 15. Repair flat plate; 16. Ground cone. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] Please see Figure 1-2This utility model provides a technical solution: a support template for repairing damaged concrete crash barriers, including a first support base 1. Through the coordinated arrangement of the first support base 1, first support template 2, first connecting plate 3, limiting screw 4, second connecting plate 5, fixing nut 6, second support template 7, second support base 8, limiting moving frame 9, servo motor 10, one-way screw 11, limiting moving block 12, support rod 13, and repair flat plate 15, during use, personnel synchronously start two servo motors 10 via a PLC linkage controller, driving the one-way screw 11 to rotate left and right. This causes the limiting moving block 12 to drive the support rod 13 to move left and right according to the threaded limit of the one-way screw 11, adjusting the support angle required for repairing the damaged concrete crash barrier. The first support template 2 and the second support template 7 are rotated to adjust and repair the support angle. Then, the limiting screw 4 is sequentially threaded onto the first connecting plate 3, the second connecting plate 5, and the fixing nut 6 for locking, until the surface of the repair flat plate 15 and the U-shaped waterstop are fitted to the damaged surface of the concrete crash barrier for repair support. This serves to repair and support damaged areas of concrete crash barriers of different thicknesses. A limiting support groove is formed on the surface of the first support base 1. The inner wall of the limiting support groove is rotatably connected to the first support template 2 via a rotating shaft. The outer wall of the first support template 2 is fixedly connected to the first connecting plate 3. The surface of the first connecting plate 3 is threaded with a limiting screw 4, and the surface of the limiting screw 4 is threaded with a second connecting plate 5, limiting... A fixing nut 6 is threaded onto one side of the second connecting plate 5 on the surface of the screw 4. A second support template 7 is fixedly connected to the outer wall of the second connecting plate 5. A second support base 8 is rotatably connected to the bottom of the second support template 7 via a rotating shaft. A limit moving frame 9 is fixedly connected to the upper surface of both the first support base 1 and the second support base 8. A servo motor 10 is fixedly connected to the outer wall of the limit moving frame 9. A one-way screw 11 is fixedly connected to the output end of the servo motor 10. A limit moving block 12 is threaded onto the surface of the one-way screw 11. A support rod 13 is hinged to the top of the limit moving block 12. The top end of the support rod 13 is hinged to the first support template 2 and the second support template 7. The inner walls of both the first support template 2 and the second support template 7 are fixedly connected to... A repair flat plate 15 is attached. Ground-holding cones 16 are threadedly connected to the outer sides of the limiting and moving frame 9 on the upper surface of the first support base 1 and the second support template 7. The ground-holding cones 16 serve to position and reinforce the damaged areas of the concrete crash barrier during the repair and support process. Auxiliary moving frames are fixedly connected to both the left and right sides of the limiting and moving frame 9. An auxiliary limiting slide rod is fixedly connected to the inner wall of the auxiliary moving frame. An auxiliary moving block is sleeved on the surface of the auxiliary limiting slide rod. An auxiliary support rod is hinged to the top of the auxiliary moving block. The top of the auxiliary support rod is hinged to the first support template 2 and the second support template 7. Reflective warning tapes 14 are fixedly connected to the outer tops of both the first support template 2 and the second support template 7. The reflective warning tapes 14...This system serves to provide reflective warnings to pedestrians and vehicles during nighttime repairs of damaged sections of the concrete crash barrier, ensuring they are safe from approach. Two servo motors (10) are used, synchronized via a PLC linkage controller. Both servo motors are IP67 waterproof. A U-shaped waterstop is installed at the contact surface between the repair flat plate (15) and the existing crash barrier, forming a closed waterproof ring. Anti-slip pads are fixedly connected to the bottom of the first support base (1) and the first support template (2).
[0020] In summary, this support template for repairing damaged concrete crash barriers is configured with the following components: a first support base 1, a first support template 2, a first connecting plate 3, a limiting screw 4, a second connecting plate 5, a fixing nut 6, a second support template 7, a second support base 8, a limiting moving frame 9, a servo motor 10, a one-way screw 11, a limiting moving block 12, a support rod 13, and a repair flat plate 15. During use, personnel use a PLC linkage controller to synchronously start two servo motors 10, driving the one-way screw 11 to rotate left and right. This causes the limiting moving block 12 to drive the support rod 13, which is threadedly limited to the one-way screw 11, moving left and right according to the required support angle for repairing the damaged concrete crash barrier. The support template 2 and the second support template 7 are rotated to adjust and repair the support angle. Then, the limiting screw 4 is sequentially threaded to the first connecting plate 3, the second connecting plate 5, and the fixing nut 6 for locking, until the surface of the repair flat plate 15 and the U-shaped waterstop are attached to the damaged surface of the concrete crash barrier for repair and support. This plays a role in repairing and supporting the damaged parts of the concrete crash barrier of different thicknesses. The reflective warning tape 14 serves to reflect light to warn passing personnel and vehicles to avoid the damaged parts of the concrete crash barrier at night during repair. The ground cone 16 serves to position and reinforce the damaged parts of the concrete crash barrier during the repair and support process.
[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0022] In the description of this utility model, it should also be noted that the device structure and drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, under the premise that those skilled in the art understand the principle of the above utility model, the specific details of its power mechanism, power supply system and control system can be clearly understood. The control method in the application document is automatic control through a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming.
[0023] In the description of this utility model, it should also be noted that all standard parts used can be purchased from the market, and can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the structure and principle of the components known to those skilled in the art can be learned by those skilled in the art through technical manuals or conventional experimental methods.
[0024] It should also be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0025] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A support template for repairing damage to a concrete crash barrier, comprising a first support base (1), characterized in that: The surface of the first support base (1) has a limiting support groove. The inner sidewall of the limiting support groove is rotatably connected to the first support template (2) via a rotating shaft. The outer sidewall of the first support template (2) is fixedly connected to the first connecting plate (3). The surface of the first connecting plate (3) is threadedly connected to the limiting screw (4). The surface of the limiting screw (4) is threadedly connected to the second connecting plate (5). A fixing nut (6) is threadedly connected to one side of the second connecting plate (5) on the surface of the limiting screw (4). The outer sidewall of the second connecting plate (5) is fixedly connected to the second support template (7). The bottom of the second support template (7) is rotatably connected to the second support base (8) via a rotating shaft. The first support base (1) and the second support base (8) The upper surface of each is fixedly connected to a limiting moving frame (9). A servo motor (10) is fixedly connected to the outer wall of the limiting moving frame (9). A one-way screw (11) is fixedly connected to the output end of the servo motor (10). A limiting moving block (12) is threadedly connected to the surface of the one-way screw (11). A support rod (13) is hinged to the top of the limiting moving block (12). The top of the support rod (13) is hinged to the first support template (2) and the second support template (7). A repair flat plate (15) is fixedly connected to the inner side wall of the first support template (2) and the second support template (7). A ground cone (16) is threadedly connected to the outer side of the limiting moving frame (9) on the upper surface of the first support base (1) and the second support template (7).
2. The support formwork for repairing damaged concrete crash barriers according to claim 1, characterized in that: The left and right sides of the limiting moving frame (9) are fixedly connected to auxiliary moving frames. The inner side wall of the auxiliary moving frame is fixedly connected to an auxiliary limiting slide rod. An auxiliary moving block is sleeved on the surface of the auxiliary limiting slide rod. An auxiliary support rod is hinged to the top of the auxiliary moving block. The top of the auxiliary support rod is hinged to the first support template (2) and the second support template (7).
3. The support formwork for repairing damaged concrete crash barriers according to claim 1, characterized in that: Reflective warning tapes (14) are fixedly connected to the outer top of the first support template (2) and the second support template (7).
4. The support formwork for repairing damaged concrete crash barriers according to claim 1, characterized in that: The number of servo motors (10) is two. The two servo motors (10) are started synchronously through a PLC linkage controller. The two servo motors (10) are IP67 waterproof servo motors.
5. A support formwork for repairing damage to a concrete crash barrier according to claim 1, characterized in that: The repair flat plate (15) is provided with a U-shaped waterstop at the contact surface with the existing anti-collision wall to form a closed waterproof ring. The bottom of the first support base (1) and the first support template (2) are fixedly connected with anti-slip pads.