Heating boiler with inner wall cleaning mechanism

The system uses a motor-driven sprocket and rotating rod to drive scrapers and wire brushes to remove scale from the inner wall of the heating boiler. A water pump is used to spray cleaning and softening agents and ultrasonic waves are used to loosen the scale, which solves the problem of scale buildup on the inner wall of the heating boiler and achieves thorough cleaning and improved safety.

CN224229982UActive Publication Date: 2026-05-12WUXI JIAYUAN BOILER MFG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WUXI JIAYUAN BOILER MFG CO LTD
Filing Date
2025-06-16
Publication Date
2026-05-12

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    Figure CN224229982U_ABST
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Abstract

The utility model relates to the technical field of boiler maintenance, in particular to a heat supply boiler with an inner wall cleaning mechanism, which comprises a support plate, a heating furnace is communicated with the inside of a steam boiler, a water injection port is communicated with the inside of the heating furnace, a heating pipe is arranged in an interlayer in the heating furnace, and a heat supply port is communicated with the inside of the steam boiler; a motor is fixedly connected to the upper end of the connecting plate, a second chain wheel is fixedly connected to the side wall of the rotating rod, a scraper is fixedly connected to the side wall of the rotating rod, and a steel wire brush is fixedly connected to the side wall of the rotating rod. When the boiler needs to be cleaned, the output end of the motor drives the first chain wheel to rotate, then the scraper and the steel wire brush are driven to rotate, scale on the inner wall is swept and scraped, when the heating furnace is swept and scraped, the water pump is started, the water pump sucks cleaning softening liquid in the water tank and pumps the cleaning softening liquid into the connecting pipe, and then the heating furnace is cleaned and scraped. And finally, the water is sprayed out through the spray head and sprayed to the inner wall, and dirt attached to the inner wall is cleaned and softened.
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Description

Technical Field

[0001] This utility model relates to the field of boiler maintenance technology, specifically to a heating boiler with an internal wall cleaning mechanism. Background Technology

[0002] A heating boiler is a device that heats water into hot water or steam by burning fuels (such as natural gas, coal, biomass, etc.) or using electricity to provide heat energy for buildings, industrial processes, or district heating systems. It is a core component of heating systems, hot water supply, or industrial heat sources. After long-term use, existing heating boilers suffer from severe scale buildup on their inner walls, leading to reduced thermal efficiency and potentially serious safety accidents.

[0003] A search revealed a utility model patent with publication number CN213453594U, which discloses a boiler for thermal power generation with an internal wall cleaning mechanism. The boiler includes a furnace body and a water tank. A support column is fixedly connected to the bottom end of the furnace body. A second motor is fixedly connected to the right end of the furnace body, and a spiral rod is fixedly connected to the end of the main shaft of the second motor, with the spiral rod rotatably connected to the furnace body. A fan is fixedly connected to the left end of the furnace body, and the fan is connected to the spiral rod. A second spring is fixedly connected to the inner side of the bottom end of the furnace body, and a retaining plate is fixedly connected to the other end of the second spring. A furnace bar is slidably connected to the right end of the retaining plate. In this utility model, the scraper, spiral rod, furnace bar, second spring, ball bearings, and eccentric wheel are used to perform secondary cleaning of the scale on the inner wall of the water tank, accelerating the transfer of heat energy in the water tank, increasing the oxygen content in the furnace body, thus speeding up the thermal power generation. The furnace bar is also easy to replace and maintain, extending the service life of the device.

[0004] The aforementioned patents only use scrapers, motors, and threaded rods to scrape and clean the inner wall of the boiler. However, some scale that has been attached for many years is difficult to remove by scrapers alone, making it inconvenient to thoroughly clean the inner wall of the boiler.

[0005] Therefore, it is necessary to invent a heating boiler with an internal wall cleaning mechanism to solve the above problems. Utility Model Content

[0006] The purpose of this invention is to provide a heating boiler with an internal wall cleaning mechanism. The mechanism uses a motor, sprocket, rotating rod, scraper, and wire brush to wipe and scrape the internal wall. At the same time, the design of the water pump and rotating rod allows for the spraying of a cleaning and softening agent onto the internal wall while cleaning, achieving the effect of softening scale and thoroughly cleaning the internal wall. This solves the problem of incomplete cleaning of the boiler internal wall in existing technologies, which reduces thermal efficiency and increases safety hazards.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a heating boiler with an internal wall cleaning mechanism, comprising a support plate, a heating furnace fixedly connected to the upper end of the support plate, a steam furnace fixedly connected to the upper end of the heating furnace, the heating furnace communicating with the interior of the steam furnace, a heating pipe disposed in the internal interlayer of the heating furnace, a heating port fixedly connected through the interior of the steam furnace, the heating port communicating with the interior of the steam furnace; a connecting plate fixedly connected to the side wall of the steam furnace, a motor fixedly connected to the upper end of the connecting plate, a sprocket one fixedly connected to the output end of the motor via a coupling, a chain sleeved on the outside of the sprocket one, a rotating rod rotatably connected through the interior of the steam furnace, a sprocket two fixedly connected to the side wall of the rotating rod, a chain sleeved on the outside of the sprocket two, a scraper fixedly connected to the side wall of the rotating rod, and a wire brush fixedly connected to the side wall of the rotating rod.

[0008] Preferably, a water pump is fixedly connected to the upper end of the support plate, and a water tank is fixedly connected to the upper end of the support plate. The input end of the water pump is connected to the inside of the water tank. A connecting pipe is rotatably connected through the inside of the rotating rod. The connecting pipe connects the output end of the water pump to the inside of the rotating rod. Two nozzles are fixedly connected through the inside of the scraper. The scraper connects the rotating rod to the inside of the two nozzles.

[0009] Preferably, an ultrasonic transducer is fixedly connected through the interior of the heating furnace, and the output end of the ultrasonic transducer is connected to the interior of the heating furnace.

[0010] Preferably, a water inlet is fixedly connected through the interior of the heating furnace, the water inlet being connected to the interior of the heating furnace, and a drain outlet is fixedly connected through the interior of the heating furnace and the support plate, the drain outlet being connected to the interior of the heating furnace.

[0011] Preferably, a liquid replenishment port is fixedly connected through the inside of the water tank, and the liquid replenishment port communicates with the inside of the water tank.

[0012] Preferably, the lower end of the support plate is fixedly connected to multiple support columns.

[0013] The technical effects and advantages provided by this utility model in the above technical solution are as follows:

[0014] 1. When the boiler needs cleaning, the drive motor drives the first sprocket to rotate. Under the action of the chain, the first sprocket rotates, which in turn drives the second sprocket to rotate. The second sprocket rotates, which in turn drives the rotating rod to rotate. The rotating rod rotates, which in turn drives the scraper and wire brush to rotate, cleaning and scraping away the scale on the inner wall. When cleaning and scraping the heating furnace, the water pump is started. The water pump draws the cleaning and softening liquid inside the water tank and pumps it into the connecting pipe. Through the connecting pipe, it enters the rotating rod, then the scraper, and finally the nozzle. Finally, it is sprayed out through the nozzle to spray the inner wall, cleaning and softening the dirt attached to the inner wall.

[0015] 2. When cleaning the inside of the heating furnace, turn on the ultrasonic transducer. The ultrasonic transducer generates high-frequency vibrations to loosen the scale on the inner wall of the heating furnace. The ultrasonic transducer can also be turned on before cleaning to shake off the scale adhering to the inner wall of the heating furnace and prevent the scale from accumulating on the inner wall. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this invention. For those skilled in the art, other drawings can be obtained based on these drawings.

[0017] Figure 1 This is a front view structural diagram of the present invention;

[0018] Figure 2 This is a front view cross-sectional structural diagram of the present invention;

[0019] Figure 3 This is a rear-view cross-sectional structural diagram of the present invention;

[0020] Figure 4 This is a schematic cross-sectional view of the left side of this utility model.

[0021] Figure 5 This is a right-side cross-sectional view of the present invention.

[0022] Explanation of reference numerals in the attached figures:

[0023] 001, Support plate; 101, Heating furnace; 102, Steam furnace; 103, Water inlet; 104, Heating port; 105, Drain outlet; 106, Support column; 201, Heating pipe; 202, Connecting plate; 203, Motor; 204, Sprocket one; 205, Chain; 206, Rotating rod; 207, Sprocket two; 208, Scraper; 209, Wire brush; 301, Water pump; 302, Water tank; 303, Connecting pipe; 304, Nozzle; 305, Liquid replenishment port; 306, Ultrasonic transducer. Detailed Implementation

[0024] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0025] This utility model provides, for example Figure 1-5The heating boiler shown includes a support plate 001, with a heating furnace 101 fixedly connected to the upper end of the support plate 001. A steam furnace 102 is fixedly connected to the upper end of the heating furnace 101, and the heating furnace 101 communicates with the interior of the steam furnace 102. A heating pipe 201 is installed in the interlayer inside the heating furnace 101. A heating port 104 is fixedly connected through the interior of the steam furnace 102, communicating with the interior of the steam furnace 102. A connecting plate 202 is fixedly connected to the side wall of the steam furnace 102, and a motor 203 is fixedly connected to the upper end of the connecting plate 202. A sprocket 204 is fixedly connected to the output end of the motor 203 via a coupling. A chain 205 is sleeved on the outside of the sprocket 204. A rotating rod 206 is rotatably connected through the interior of the steam furnace 102, and a sprocket 207 is fixedly connected to the side wall of the rotating rod 206. Chain 205 is sleeved on the outside of sprocket 207. Scraper 208 and wire brush 209 are fixedly connected to the side wall of rotating rod 206. When heating is required, heating pipe 201 is opened to heat the water inside heating furnace 101. The steam generated by heating the water is discharged to the downstream device through heating port 104 for heating. When the boiler needs to be cleaned, drive motor 203. Motor 203 is a servo motor, model MSME042G1U. The output end of motor 203 drives sprocket 204 to rotate. Under the action of chain 205, the rotation of sprocket 204 drives sprocket 207 to rotate. The rotation of sprocket 207 drives rotating rod 206 to rotate. The rotation of rotating rod 206 drives scraper 208 and wire brush 209 to rotate, cleaning and scraping the scale on the inner wall.

[0026] A water pump 301 is fixedly connected to the upper end of the support plate 001, and a water tank 302 is also fixedly connected to the upper end of the support plate 001. The input end of the water pump 301 is connected to the inside of the water tank 302. A connecting pipe 303 is rotatably connected through the inside of the rotating rod 206, and the connecting pipe 303 connects the output end of the water pump 301 to the inside of the rotating rod 206. Two nozzles 304 are fixedly connected through the inside of the scraper 208, and the scraper 208 connects the rotating rod 206 to the inside of the two nozzles 304. When cleaning and scraping the heating furnace 101, the water pump 301 is started. The water pump 301 draws the cleaning and softening liquid inside the water tank 302 and pumps it into the connecting pipe 303. The liquid then enters the rotating rod 206 through the connecting pipe 303, enters the scraper 208 through the rotating rod 206, enters the nozzle 304 through the scraper 208, and is finally sprayed out through the nozzle 304 to spray the inner wall, cleaning and softening the dirt attached to the inner wall.

[0027] An ultrasonic transducer 306 is fixedly connected through the interior of the heating furnace 101. The output end of the ultrasonic transducer 306 is connected to the interior of the heating furnace 101. When cleaning the interior of the heating furnace 101, the ultrasonic transducer 306 is activated, and the ultrasonic transducer 306 generates high-frequency vibration to loosen the scale on the inner wall of the heating furnace 101. The ultrasonic transducer 306 can also be activated when not cleaning to shake off the scale adhering to the inner wall of the heating furnace 101, preventing the scale from accumulating on the inner wall.

[0028] A water inlet 103 is fixedly connected through the interior of the heating furnace 101, and the water inlet 103 is connected to the interior of the heating furnace 101. A drain outlet 105 is fixedly connected through the interior of the heating furnace 101 and the support plate 001, and the drain outlet 105 is connected to the interior of the heating furnace 101. When heating is in progress, if there is insufficient water inside the heating furnace 101, water is added to the interior of the heating furnace 101 through the water inlet 103.

[0029] A liquid replenishment port 305 is fixedly connected through the inside of the water tank 302. The liquid replenishment port 305 connects to the inside of the water tank 302. When the cleaning softening liquid in the liquid replenishment port 305 is insufficient for cleaning the inside of the heating furnace 101, the liquid replenishment port 305 is opened and the cleaning softening liquid is poured in through the liquid replenishment port 305 to replenish the cleaning softening liquid inside the water tank 302. After cleaning, the drain port 105 is opened to drain the scale, which is then collected, filtered, and injected back into the heating furnace 101.

[0030] Multiple support columns 106 are fixedly connected to the lower end of the support plate 001. The multiple support columns 106 support the device and ensure the stability of the device during operation.

[0031] The working principle of this practical application is as follows:

[0032] When the boiler needs cleaning, the drive motor 203 drives the first sprocket 204 to rotate. Under the action of the chain 205, the first sprocket 204 rotates, driving the second sprocket 207 to rotate. The second sprocket 207 rotates, driving the rotating rod 206 to rotate. The rotating rod 206 rotates, driving the scraper 208 and wire brush 209 to rotate, cleaning and scraping the scale on the inner wall. When cleaning and scraping the heating furnace 101, the water pump 301 is started. The water pump 301 draws the cleaning and softening liquid inside the water tank 302 and pumps it into the connecting pipe 303. The liquid enters the rotating rod 206 through the connecting pipe, then enters the scraper 208 through the rotating rod 206, and finally enters the spray nozzle 304 through the scraper 208. Finally, it is sprayed out through the spray nozzle 304 to spray the inner wall, cleaning and softening the dirt attached to the inner wall.

[0033] When cleaning the inside of the heating furnace 101, the ultrasonic transducer 306 is activated. The ultrasonic transducer 306 generates high-frequency vibrations to loosen the scale on the inner wall of the heating furnace 101. The ultrasonic transducer 306 can also be activated when not cleaning to shake off the scale adhering to the inner wall of the heating furnace 101 and prevent the scale from accumulating on the inner wall.

[0034] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A heating boiler with an internal wall cleaning mechanism, comprising a support plate (001), characterized in that: A heating furnace (101) is fixedly connected to the upper end of the support plate (001), and a steam furnace (102) is fixedly connected to the upper end of the heating furnace (101). The heating furnace (101) is connected to the interior of the steam furnace (102). A heating pipe (201) is provided in the interlayer inside the heating furnace (101). A heating port (104) is fixedly connected through the interior of the steam furnace (102). The heating port (104) is connected to the interior of the steam furnace (102). A connecting plate (202) is fixedly connected to the side wall of the steam furnace (102). A motor (203) is fixedly connected to the upper end of the connecting plate (202). A sprocket (204) is fixedly connected to the output end of the motor (203) through a coupling. A chain (205) is sleeved on the outside of the sprocket (204). A rotating rod (206) is rotatably connected through the inside of the steam furnace (102). A sprocket (207) is fixedly connected to the side wall of the rotating rod (206). The chain (205) is sleeved on the outside of the sprocket (207). A scraper (208) is fixedly connected to the side wall of the rotating rod (206). A wire brush (209) is fixedly connected to the side wall of the rotating rod (206).

2. A heating boiler with an internal wall cleaning mechanism according to claim 1, characterized in that: A water pump (301) is fixedly connected to the upper end of the support plate (001), and a water tank (302) is fixedly connected to the upper end of the support plate (001). The input end of the water pump (301) is connected to the inside of the water tank (302). A connecting pipe (303) is rotatably connected through the inside of the rotating rod (206). The connecting pipe (303) is connected to the output end of the water pump (301) and the inside of the rotating rod (206). Two nozzles (304) are fixedly connected through the inside of the scraper (208). The scraper (208) is connected to the inside of the rotating rod (206) and the two nozzles (304).

3. A heating boiler with an internal wall cleaning mechanism according to claim 1, characterized in that: An ultrasonic transducer (306) is fixedly connected through the interior of the heating furnace (101), and the output end of the ultrasonic transducer (306) is connected to the interior of the heating furnace (101).

4. A heating boiler with an internal wall cleaning mechanism according to claim 1, characterized in that: A water inlet (103) is fixedly connected through the interior of the heating furnace (101), and the water inlet (103) is connected to the interior of the heating furnace (101). A drain outlet (105) is fixedly connected through the interior of the heating furnace (101) and the support plate (001), and the drain outlet (105) is connected to the interior of the heating furnace (101).

5. A heating boiler with an internal wall cleaning mechanism according to claim 2, characterized in that: The water tank (302) has a liquid replenishment port (305) that is fixedly connected through it, and the liquid replenishment port (305) is connected to the inside of the water tank (302).

6. A heating boiler with an internal wall cleaning mechanism according to claim 1, characterized in that: The lower end of the support plate (001) is fixedly connected to multiple support columns (106).