Winding mechanism for transformer processing

Abstract

The utility model relates to the technical field of transformer winding, in particular to a winding mechanism for transformer processing, which comprises a frame, a tensioning component, a transmission component and a fixing component. The tensioning assembly comprises a moving seat, a moving frame, two limiting strips, a tensioning shaft and a tensioning roller, the moving seat is slidably connected with the rack and located in the middle of the rack, the moving frame is fixedly connected with the moving seat and located at the top of the moving seat, and the two limiting strips are fixedly connected with the moving frame and located at the bottom of the moving frame respectively; the two tensioning shafts are rotationally connected with the movable frame and penetrate through the movable frame, the two tensioning rollers are fixedly connected with the tensioning shafts and located in the middle of the movable frame, and the transmission assembly and the fixing assembly are connected with the rack. And the use efficiency of the transformer is affected due to the fact that the distances between the coils are different.

Description

Technical Field

[0001] This utility model relates to the field of transformer winding technology, and in particular to a winding mechanism for transformer processing. Background Technology

[0002] A transformer coil winding device is a piece of equipment used in transformer manufacturing to wind coils onto the surface of an iron core. When using the winding device, the iron core is fixed to the surface of a winding rod, and one end of a copper wire is fixed to the surface of the iron core. Then, the first motor on the support of the workbench is started, causing the winding rod to rotate, and the copper wire is wound around the surface of the iron core. However, during the winding process, the copper wire may not adhere tightly enough to the iron core. When the iron core is moved after winding, the copper wire may shift position, affecting the effectiveness of the winding device.

[0003] The existing publication number CN222394695U discloses a coil winding device for transformer processing, including a worktable and a fixing device. A bracket is provided on one side of the worktable, and a first motor is provided on one side of the bracket. A winding rod is provided at the output end of the first motor. A clamping device is provided on the worktable with the help of the fixing device. The clamping device includes a placement block. A second motor is fixedly connected to one side of the placement block. A threaded rod is fixedly connected to the output end of the second motor. The threaded rod is rotatably connected to the placement block. By using the clamping device, the copper wire is clamped, so that the copper wire can be tightly wound on the iron core. This avoids the copper wire not being tightly attached to the iron core during winding, and the copper wire shifting position when the iron core is moved after winding is completed, thereby improving the use effect of the winding device.

[0004] However, the aforementioned coil winding device for transformer processing cannot drive the sliding block to move with the winding progress during use, resulting in different spacing between each coil turn, which affects the efficiency of the transformer. Utility Model Content

[0005] The purpose of this utility model is to provide a winding mechanism for transformer processing, which solves the problem that the coil winding device for transformer processing cannot drive the sliding block to move with the winding progress during use, resulting in different spacing between each coil and affecting the efficiency of the transformer.

[0006] To achieve the above objectives, this utility model provides a winding mechanism for transformer processing, including a frame, a tensioning assembly, a transmission assembly, and a fixing assembly. The tensioning assembly includes a movable seat, a movable frame, limiting strips, a tensioning shaft, and tension rollers. The movable seat is slidably connected to the frame and located in the middle of the frame. The movable frame is fixedly connected to the movable seat and located at the top of the movable seat. There are two limiting strips, each fixedly connected to the movable frame and located at the bottom of the movable frame. There are two tensioning shafts, each rotatably connected to the movable frame and passing through the movable frame. There are two tension rollers, each fixedly connected to the tensioning shaft and located in the middle of the movable frame. The transmission assembly and the fixing assembly are respectively connected to the frame.

[0007] The transmission assembly includes a fixed shaft, a fixed motor, and fixed bolts. There are two fixed shafts, which are rotatably connected to the frame and pass through the frame. The fixed motor is fixedly connected to the frame and is located on the outside of the frame. There are two fixed bolts, which are threaded to the fixed shafts and pass through the fixed shafts.

[0008] The transmission assembly further includes a movable lead screw, a transmission wheel, and a transmission belt. The movable lead screw is rotatably connected to the frame and passes through the frame and the movable seat. There are two transmission wheels, one of which is fixedly connected to the fixed shaft, and the other is fixedly connected to the movable lead screw. The transmission belt connects the two transmission wheels.

[0009] The fixing assembly includes a fixing screw and a fixing plate. The fixing screw is detachably connected to the fixing shaft and is located between the two fixing shafts. There are two fixing plates, which are threadedly connected to the fixing screw and are located on the outside of the fixing screw.

[0010] The fixing assembly further includes two fixing seats, which are threadedly connected to the fixing screw and located on the outer side of the fixing plate.

[0011] This utility model discloses a winding mechanism for transformer processing. The frame provides support for the device, the movable seat provides lateral movement and control for the tensioning assembly, the movable frame provides support for the tensioning assembly, the limiting strip provides limiting and guiding functions for the movable frame, and the tensioning shaft provides support for the tensioning roller. The tensioning roller is used to tighten the wound coil, so that the coil can be tightly attached to the surface of the iron core during winding. In use, the transmission assembly drives the fixed assembly and the movable lead screw to rotate synchronously. As the fixed lead screw rotates, the movable seat drives the movable frame to move along the limiting strip, which facilitates the synchronization of the position of the movable seat with the winding progress, greatly improving the winding efficiency. This solves the problem that when the coil winding device for transformer processing cannot drive the sliding block to move with the winding progress, resulting in different spacing between each coil turn and affecting the efficiency of the transformer. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0013] Figure 1 This is a schematic diagram of the overall structure of the winding mechanism for transformer processing according to the first embodiment of this utility model.

[0014] Figure 2 This is a schematic diagram of the tensioning component according to the first embodiment of the present invention.

[0015] Figure 3 This is a schematic diagram of the transmission component and the fixing component of the first embodiment of this utility model.

[0016] In the diagram: 101-Frame, 102-Moving seat, 103-Moving frame, 104-Limiting strip, 105-Tensioning shaft, 106-Tensioning roller, 107-Fixed shaft, 108-Fixed motor, 109-Fixed bolt, 110-Moving lead screw, 111-Transmission wheel, 112-Transmission belt, 113-Fixed lead screw, 114-Fixed plate, 115-Fixed seat. Detailed Implementation

[0017] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0018] The first embodiment of this application is as follows:

[0019] Please see Figures 1 to 3 ,in, Figure 1This is a schematic diagram of the overall structure of the winding mechanism for transformer processing according to the first embodiment of this utility model. Figure 2 This is a structural schematic diagram of the tensioning assembly according to the first embodiment of this utility model. Figure 3 This is a schematic diagram of the transmission and fixing components of the first embodiment of this utility model. This utility model provides a winding mechanism for transformer processing, including a frame 101, a tensioning component, a transmission component, and a fixing component. The tensioning component includes a movable seat 102, a movable frame 103, a limiting strip 104, a tensioning shaft 105, and a tensioning roller 106. The transmission component includes a fixed shaft 107, a fixed motor 108, a fixed bolt 109, a movable lead screw 110, a transmission wheel 111, and a transmission belt 112. The fixing component includes a fixed lead screw 113, a fixed plate 114, and a fixed seat 115. The aforementioned solution solves the problem that, during use, the coil winding device for transformer processing cannot drive the sliding block to move with the winding progress, resulting in different spacing between each coil turn and affecting the efficiency of the transformer. It is understood that the aforementioned solution can be used in scenarios involving controlling the winding spacing during transformer winding, and can also be used to solve the problem of synchronous transmission of the device.

[0020] In this specific embodiment, the movable seat 102 is slidably connected to the frame 101 and located in the middle of the frame 101; the movable frame 103 is fixedly connected to the movable seat 102 and located at the top of the movable seat 102; there are two limiting strips 104, each fixedly connected to the movable frame 103 and located at the bottom of the movable frame 103; there are two tensioning shafts 105, each rotatably connected to the movable frame 103 and passing through the movable frame 103; there are two tensioning rollers 106, each fixedly connected to the tensioning shafts 105 and located in the middle of the movable frame 103; the transmission assembly and the fixing assembly are respectively connected to the frame 101. The device is connected in section 01. The frame 101 provides support for the device. The movable seat 102 provides lateral movement and control for the tensioning assembly. The movable frame 103 provides support for the tensioning assembly. The limiting strip 104 provides limiting and guiding functions for the movable frame 103. The tensioning shaft 105 provides support for the tensioning roller 106. The tensioning roller 106 is used to tighten the wound coil so that the coil can be in close contact with the surface of the iron core during winding. In use, the transmission assembly drives the fixed assembly and the movable lead screw 110 to rotate synchronously. As the fixed lead screw 113 rotates, the movable seat 102 drives the movable frame 103 to move along the limiting strip 104. This facilitates the synchronization of the position of the movable seat 102 with the winding progress, greatly improving the winding efficiency.

[0021] The device comprises two fixed shafts 107, which are rotatably connected to the frame 101 and pass through the frame 101. The fixed motor 108 is fixedly connected to the frame 101 and located on the outside of the frame 101. It also comprises two fixed bolts 109, which are threadedly connected to the fixed shafts 107 and pass through the fixed shafts 107. The fixed shafts 107 provide support for the fixed motor 108 and the fixed lead screw 113. The fixed motor 108 provides power to the device, and the fixed bolts 109 are used to fix the fixed lead screw 113.

[0022] Secondly, the movable lead screw 110 is rotatably connected to the frame 101 and passes through the frame 101 and the movable seat 102. There are two transmission wheels 111, one of which is fixedly connected to the fixed shaft 107, and the other is fixedly connected to the movable lead screw 110. The transmission belt 112 connects the two transmission wheels 111. The movable lead screw 110 is used to control the position of the movable seat 102. The transmission wheels 111 and the transmission belt 112 are used to synchronously drive the movable lead screw 110 and the fixed shaft 107. In use, the fixed motor 108 rotates, driving the fixed shaft 107 to rotate. At the same time, through the transmission of the transmission wheels 111 and the transmission belt 112, the movable lead screw 110 rotates synchronously, which facilitates the synchronous movement of the movable seat 102 when winding the transformer core.

[0023] Furthermore, the fixing screw 113 is detachably connected to the fixing shaft 107 and is located between the two fixing shafts 107. There are two fixing plates 114, which are threadedly connected to the fixing screw 113 and are located on the outside of the fixing screw 113. The fixing screw 113 provides a limiting function for the fixing plates 114 and the fixing seat 115. The fixing plates 114 are used to fix the iron core.

[0024] Finally, there are two fixing seats 115. The two fixing seats 115 are respectively threaded to the fixing screw 113 and are located on the outside of the fixing plate 114. The fixing seats 115 are used to limit the fixing plate 114. In use, the iron core is inserted into the middle of the fixing screw 113, the iron core is fixed by the fixing plate 114, and then the fixing plate 114 is fixed by the fixing seats 115. Finally, the fixing screw 113 is fixed in the middle of the fixing shaft 107 by the fixing bolt 109, which facilitates the fixing and winding of the iron core.

[0025] Using the winding mechanism for transformer processing in this embodiment, the frame 101 provides support for the device, the movable seat 102 provides lateral movement and control for the tensioning assembly, the movable frame 103 provides support for the tensioning assembly, the limiting strip 104 provides limiting and guiding functions for the movable frame 103, and the tensioning shaft 105 provides support for the tensioning roller 106. The tensioning roller 106 is used to tighten the wound coil so that the coil can be tightly attached to the surface of the iron core during winding. In use, the transmission assembly drives the fixed assembly and the movable lead screw 110 to rotate synchronously. As the fixed lead screw 113 rotates, the movable seat 102 drives the movable frame 103 to move along the limiting strip 104. This facilitates the synchronization of the position of the movable seat 102 with the winding progress, greatly improving the winding efficiency. It solves the problem that the transformer processing coil winding device cannot drive the sliding block to move with the winding progress during use, resulting in different spacing between each coil and affecting the efficiency of the transformer.

[0026] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.

Claims

1. A winding mechanism for transformer processing, comprising a frame, characterized in that, It also includes tensioning components, transmission components, and fixing components; The tensioning assembly includes a movable seat, a movable frame, limiting strips, a tensioning shaft, and tensioning rollers. The movable seat is slidably connected to the frame and located in the middle of the frame. The movable frame is fixedly connected to the movable seat and located at the top of the movable seat. There are two limiting strips, each fixedly connected to the movable frame and located at the bottom of the movable frame. There are two tensioning shafts, each rotatably connected to the movable frame and passing through the movable frame. There are two tensioning rollers, each fixedly connected to the tensioning shaft and located in the middle of the movable frame. The transmission assembly and the fixing assembly are respectively connected to the frame.

2. The winding mechanism for transformer processing as described in claim 1, characterized in that, The transmission assembly includes a fixed shaft, a fixed motor, and fixed bolts. There are two fixed shafts, which are rotatably connected to the frame and pass through the frame. The fixed motor is fixedly connected to the frame and is located on the outside of the frame. There are two fixed bolts, which are threadedly connected to the fixed shafts and pass through the fixed shafts.

3. The winding mechanism for transformer processing as described in claim 2, characterized in that, The transmission assembly further includes a movable lead screw, a transmission wheel, and a transmission belt. The movable lead screw is rotatably connected to the frame and passes through the frame and the movable seat. There are two transmission wheels, one of which is fixedly connected to the fixed shaft, and the other is fixedly connected to the movable lead screw. The transmission belt connects the two transmission wheels.

4. The winding mechanism for transformer processing as described in claim 2, characterized in that, The fixing assembly includes a fixing screw and a fixing plate. The fixing screw is detachably connected to the fixing shaft and is located between the two fixing shafts. There are two fixing plates, which are threadedly connected to the fixing screw and are located on the outside of the fixing screw.

5. The winding mechanism for transformer processing as described in claim 4, characterized in that, The fixing assembly also includes two fixing seats, which are threadedly connected to the fixing screw and located on the outer side of the fixing plate.

Images