Digital winding machine
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- KUNSHAN YUDENGYI AUTOMATION CO LTD
- Filing Date
- 2025-05-05
- Publication Date
- 2026-05-12
AI Technical Summary
The traditional digital winding machine calibration process requires professional technicians and high-precision measuring tools, which is difficult and time-consuming, increasing equipment maintenance and management costs.
A structure including a winding machine body, an L-shaped baffle, a support rod, a slide rail, a sliding block, a threaded column, a motor, and a transmission gear set is designed. The automatic fine-tuning and transmission of the wire are achieved by rotating the handle and driving the motor, simplifying the calibration process.
实现了绕线的实时精度调节和快速传送,减少了校准时间和人工搬运时间,降低了设备维护和管理成本。
Smart Images

Figure CN224232500U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of machine tool technology, and in particular to a digital winding machine. Background Technology
[0002] A digital winding machine is an automated device that uses digital instructions to control winding-related actions. It consists of a mechanical structure, a control system, and a power system. The user first inputs parameters such as the number of turns, speed, and wire spacing according to the coil specifications. The control system then generates instructions to drive the power system and the wire laying mechanism.
[0003] Traditional digital winding machines require operators to input parameters such as the number of turns, winding speed, wire spacing, and wire diameter into the control panel according to the specific specifications of the coil. However, the calibration process requires professional technicians and high-precision measuring tools, and the calibration is difficult and time-consuming, increasing the maintenance and management costs of the equipment. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides a digital winding machine, which aims to improve the problem that digital winding machines require professional technicians and high-precision measuring tools during the calibration process, and that the calibration is difficult and time-consuming.
[0005] To achieve the above objectives, the present invention provides the following technical solution:
[0006] A digital winding machine includes a winding machine body. An L-shaped baffle is fixedly connected to the upper surface of the winding machine body. A support rod is fixedly connected to the inside of the L-shaped baffle. A first support plate is fixedly connected to the outer wall of the support rod. A slide rail is fixedly connected to the upper surface of the first support plate. A second support plate is fixedly connected to the outer wall of the slide rail. The outer wall of the second support plate is fixedly connected to the outer wall of the first support plate. A sliding block is slidably connected to the inside of the slide rail. A threaded post is threadedly connected to the inside of the sliding block. A rotating handle is rotatably connected to the outer wall of the threaded post. The outer wall of the threaded post is rotatably connected to the inside of the second support plate. A conveying component is provided on the upper surface of the sliding block. The conveying component is used to move the winding wire.
[0007] Preferably, the conveying assembly includes a first housing, the lower surface of the first housing is fixedly connected to the upper surface of the sliding block, a first motor is fixedly connected to the outer wall of the first housing, a first gear is connected to the output end of the first motor, a second gear is meshed with the tooth end of the first gear, and a rotating gear set is meshed with the tooth end of the second gear.
[0008] Preferably, the outer wall of the first gear is rotatably connected to the inside of the first housing, the outer wall of the second gear is rotatably connected to the inside of the first housing, and the outer wall of the rotating gear set is rotatably connected to the inside of the first housing.
[0009] Preferably, a second housing is fixedly connected to the outer wall of the L-shaped baffle, a second motor is fixedly connected to the outer wall of the second housing, a first transmission gear is connected to the output end of the second motor, a second transmission gear is meshed with the tooth end of the first transmission gear, and a rotating component is provided at the tooth end of the second transmission gear.
[0010] Preferably, the rotating assembly includes a third transmission gear, the tooth end of which is meshed with the tooth end of a second transmission gear, a turntable is fixedly connected to the outer wall of the third transmission gear, and the outer wall of the third transmission gear is rotatably connected to the inside of the second housing.
[0011] Preferably, the outer wall of the first transmission gear is rotatably connected to the inside of the second housing, and the outer wall of the second transmission gear is rotatably connected to the inside of the second housing.
[0012] Preferably, an electric actuator is fixedly connected to the outer wall of the L-shaped baffle, a sliding rod is fixedly connected to the output end of the electric actuator, a third support plate is slidably connected to the outer wall of the sliding rod, a sliding plate is slidably connected to the outer wall of the sliding rod, the outer wall of the sliding plate is slidably connected to the outer wall of the third support plate, and the outer wall of the electric actuator is fixedly connected to the outer wall of the third support plate.
[0013] Preferably, a control panel is fixedly connected to the outer wall of the winding machine body, and a collection box is fixedly connected to the upper surface of the winding machine body.
[0014] This utility model has the following beneficial effects:
[0015] 1. In this utility model, the screw column is driven to rotate by rotating the handle, and then the sliding block slides with the rotation of the screw column. Then, the first motor drives the first gear to rotate under the drive of the sliding block, and then the second gear rotates simultaneously with the rotation of the first gear. Finally, the first shell moves and the wire rotates. When the wire diameter changes, tension fluctuations or other factors affect the winding accuracy, the movement function can make fine adjustments in real time to keep the winding in the best state.
[0016] 2. In this utility model, the second motor drives the first transmission gear to rotate, and then the second gear rotates under the drive of the first transmission gear. Subsequently, the third gear will rotate along with the rotation of the second gear, thus achieving the purpose of controlling the conveyor line. This allows the coil or product to be quickly transported to the next process, reducing the waiting time and manual handling time in the intermediate links. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural diagram of a digital winding machine proposed in this utility model;
[0018] Figure 2 This is a partial structural diagram of the winding machine body of a digital winding machine proposed in this utility model;
[0019] Figure 3 This is a partial structural diagram of the support rod of a digital winding machine proposed in this utility model;
[0020] Figure 4 This is a partial structural diagram of the first transmission gear of a digital winding machine proposed in this utility model;
[0021] Figure 5 This is a partial structural diagram of the third support plate of a digital winding machine proposed in this utility model.
[0022] Legend:
[0023] 1. Winding machine body; 2. L-shaped baffle; 3. Support rod; 4. First support plate; 5. Slide rail; 6. Sliding block; 7. Threaded column; 8. Second support plate; 9. Rotating handle; 10. First outer shell; 11. First motor; 12. First gear; 13. Second gear; 14. Rotating gear set; 15. Second motor; 16. First transmission gear; 17. Second transmission gear; 18. Third transmission gear; 19. Turntable; 20. Second outer shell; 21. Electric push rod; 22. Sliding rod; 23. Third support plate; 24. Sliding plate; 25. Control panel; 26. Collection box. Detailed Implementation
[0024] The technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0025] Reference Figures 1-3This utility model provides an embodiment of a digital winding machine, comprising a winding machine body 1, an L-shaped baffle 2 fixedly connected to the upper surface of the winding machine body 1, a support rod 3 fixedly connected inside the L-shaped baffle 2, a first support plate 4 fixedly connected to the outer wall of the support rod 3, a slide rail 5 fixedly connected to the upper surface of the first support plate 4, a second support plate 8 fixedly connected to the outer wall of the slide rail 5, the outer wall of the second support plate 8 fixedly connected to the outer wall of the first support plate 4, a sliding block 6 slidably connected inside the slide rail 5, and a threaded post 7 threadedly connected inside the sliding block 6. A rotating handle 9 is rotatably connected to the outer wall of the column 7. The outer wall of the threaded column 7 is rotatably connected to the inside of the second support plate 8. A conveying assembly is provided on the upper surface of the sliding block 6. The conveying assembly is used to drive the line to move. The conveying assembly includes a first housing 10. The lower surface of the first housing 10 is fixedly connected to the upper surface of the sliding block 6. A first motor 11 is fixedly connected to the outer wall of the first housing 10. A first gear 12 is connected to the output end of the first motor 11. A second gear 13 is meshed with the tooth end of the first gear 12. A rotating gear set 14 is meshed with the tooth end of the second gear 13.
[0026] Specifically, when the handle 9 is rotated, it can cause the outer wall of the threaded column 7 to rotate inside the second support plate 8. When the outer wall of the threaded column 7 rotates inside the second support plate 8, it can cause the sliding block 6 to slide inside the slide rail 5. The first motor 11 is used to drive the first gear 12 to rotate. When the first gear 12 rotates, it can cause the tooth end of the second gear 13 to rotate in the rotating gear set 14. Thus, the first outer shell 10 can be moved and the wire can be rotated. The movement function can be finely adjusted in real time to keep the winding in the best state.
[0027] Reference Figures 3-5 The outer wall of the first gear 12 is rotatably connected to the inside of the first housing 10, the outer wall of the second gear 13 is rotatably connected to the inside of the first housing 10, the outer wall of the rotating gear set 14 is rotatably connected to the inside of the first housing 10, the outer wall of the L-shaped baffle 2 is fixedly connected to the second housing 20, the outer wall of the second housing 20 is fixedly connected to the second motor 15, the output end of the second motor 15 is connected to the first transmission gear 16, the tooth end of the first transmission gear 16 is meshed with the second transmission gear 17, the tooth end of the second transmission gear 17 is provided with a rotating component, the rotating component includes a third transmission gear 18, the tooth end of the third transmission gear 18 is meshed with the tooth end of the second transmission gear 17, the outer wall of the third transmission gear 18 is fixedly connected to the turntable 19, the outer wall of the third transmission gear 18 is rotatably connected to the inside of the second housing 20, the outer wall of the first transmission gear 16 is rotatably connected to the inside of the second housing 20, and the outer wall of the second transmission gear 17 is rotatably connected to the inside of the second housing 20.
[0028] Specifically, the output end of the second motor 15 is used to drive the first transmission gear 16 to rotate. When the first transmission gear 16 rotates, it can drive the tooth end of the second transmission gear 17 to rotate at the tooth end of the third transmission gear 18. The outer wall of the third transmission gear 18 drives the lower turntable 19 to rotate, thereby achieving the effect of a conveyor line and reducing the waiting time and manual handling time in the intermediate links.
[0029] Reference Figure 5 An electric push rod 21 is fixedly connected to the outer wall of the L-shaped baffle 2. A sliding rod 22 is fixedly connected to the output end of the electric push rod 21. A third support plate 23 is slidably connected to the outer wall of the sliding rod 22. A sliding plate 24 is slidably connected to the outer wall of the sliding rod 22. The outer wall of the sliding plate 24 is slidably connected to the outer wall of the third support plate 23. The outer wall of the electric push rod 21 is fixedly connected to the outer wall of the third support plate 23. A control panel 25 is fixedly connected to the outer wall of the winding machine body 1. A collection box 26 is fixedly connected to the upper surface of the winding machine body 1.
[0030] Specifically, the output end of the electric actuator 21 is used to drive the sliding rod 22 to slide. When the sliding rod 22 slides, it can drive the outer wall of the sliding plate 24 to slide inside the sliding rod 22. When the outer wall of the sliding plate 24 slides inside the sliding rod 22, it can drive the outer wall of the sliding plate 24 to slide on the outer wall of the third support plate 23.
[0031] Working principle: When the device is needed, rotating the handle 9 drives the threaded column 7 to rotate. As the outer wall of the threaded column 7 rotates inside the second support plate 8, it rotates within the sliding block 6. The control panel 25 drives the first motor 11 to drive the first gear 12 to rotate. When the teeth of the first gear 12 rotate at the teeth of the second gear 13, the teeth of the second gear 13 rotate at the teeth of the rotating gear set 14, ultimately moving the first outer shell 10 and achieving linear rotation. The second motor 15 drives the first transmission gear 16 to rotate. When the teeth of the first transmission gear 16 rotate at the teeth of the second transmission gear 17, it... The teeth of the second transmission gear 17 rotate at the teeth of the third transmission gear 18, which in turn drives the turntable 19 to rotate through the outer wall of the third transmission gear 18, thus achieving the effect of conveying the wire. The output end of the electric push rod 21 drives the sliding rod 22 to slide. When the outer wall of the sliding rod 22 slides inside the third support plate 23, it causes the outer wall of the sliding rod 22 to drive the sliding plate 24 to slide. This not only allows for real-time fine-tuning when encountering changes in wire diameter, tension fluctuations, or other factors affecting the winding accuracy, keeping the winding in the best condition, but also enables the rapid delivery of coils or products to the next process, reducing waiting time and manual handling time in intermediate links.
[0032] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A digital winding machine, comprising a winding machine body (1), characterized in that: An L-shaped baffle (2) is fixedly connected to the upper surface of the winding machine body (1). A support rod (3) is fixedly connected inside the L-shaped baffle (2). A first support plate (4) is fixedly connected to the outer wall of the support rod (3). A slide rail (5) is fixedly connected to the upper surface of the first support plate (4). A second support plate (8) is fixedly connected to the outer wall of the slide rail (5). The outer wall of the second support plate (8) is fixedly connected to the outer wall of the first support plate (4). A sliding block (6) is slidably connected inside the slide rail (5). A threaded post (7) is threadedly connected inside the sliding block (6). A rotating handle (9) is rotatably connected to the outer wall of the threaded post (7). The outer wall of the threaded post (7) is rotatably connected to the inside of the second support plate (8). A conveying component is provided on the upper surface of the sliding block (6). The conveying component is used to drive the wire to move.
2. The digital winding machine according to claim 1, characterized in that: The conveying assembly includes a first housing (10), the lower surface of which is fixedly connected to the upper surface of the sliding block (6), a first motor (11) is fixedly connected to the outer wall of the first housing (10), the output end of the first motor (11) is connected to a first gear (12), the tooth end of the first gear (12) is meshed with a second gear (13), and the tooth end of the second gear (13) is meshed with a rotating gear set (14).
3. A digital winding machine according to claim 2, characterized in that: The outer wall of the first gear (12) is rotatably connected to the inside of the first housing (10), the outer wall of the second gear (13) is rotatably connected to the inside of the first housing (10), and the outer wall of the rotating gear set (14) is rotatably connected to the inside of the first housing (10).
4. A digital winding machine according to claim 1, characterized in that: The outer wall of the L-shaped baffle (2) is fixedly connected to a second outer shell (20), the outer wall of the second outer shell (20) is fixedly connected to a second motor (15), the output end of the second motor (15) is connected to a first transmission gear (16), the tooth end of the first transmission gear (16) is meshed with a second transmission gear (17), and the tooth end of the second transmission gear (17) is provided with a rotating component.
5. A digital winding machine according to claim 4, characterized in that: The rotating assembly includes a third transmission gear (18), the tooth end of which is meshed with the tooth end of a second transmission gear (17). A turntable (19) is fixedly connected to the outer wall of the third transmission gear (18), and the outer wall of the third transmission gear (18) is rotatably connected to the inside of the second outer shell (20).
6. A digital winding machine according to claim 4, characterized in that: The outer wall of the first transmission gear (16) is rotatably connected to the inside of the second housing (20), and the outer wall of the second transmission gear (17) is rotatably connected to the inside of the second housing (20).
7. A digital winding machine according to claim 4, characterized in that: An electric actuator (21) is fixedly connected to the outer wall of the L-shaped baffle (2). A sliding rod (22) is fixedly connected to the output end of the electric actuator (21). A third support plate (23) is slidably connected to the outer wall of the sliding rod (22). A sliding plate (24) is slidably connected to the outer wall of the sliding rod (22). The outer wall of the sliding plate (24) is slidably connected to the outer wall of the third support plate (23). The outer wall of the electric actuator (21) is fixedly connected to the outer wall of the third support plate (23).
8. A digital winding machine according to claim 1, characterized in that: A control panel (25) is fixedly connected to the outer wall of the winding machine body (1), and a collection box (26) is fixedly connected to the upper surface of the winding machine body (1).