Explosion-proof lead-acid storage battery
By employing a double-layer shell structure and a centralized exhaust system, the problem of handling flammable and explosive gases and acid mist from lead-acid batteries has been solved, achieving safe and reliable gas emission and battery stability, reducing the risk of explosion, and protecting the environment and human health.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU HUAFU STORAGE NEW TECH DEV
- Filing Date
- 2025-06-05
- Publication Date
- 2026-05-12
AI Technical Summary
Traditional lead-acid batteries generate flammable and explosive gases and acid mists during charging and discharging, which are difficult to handle effectively. This poses an explosion risk and is harmful to the environment and human health. The dispersed venting methods also lead to safety hazards.
It adopts a double-shell structure, with an outer high-strength aluminum alloy protective shell and an inner flame-retardant ABS material filled with silicone foam. The centralized exhaust structure treats the gas through a gas-liquid filter cotton adsorption layer and a sealing rubber head, and supports the components to fix the battery body and prevent impact damage.
It achieves centralized and safe emission of gases inside the battery, prevents flame spread, adsorbs acidic substances, maintains battery stability, reduces the risk of explosion, and protects the environment and human safety.
Smart Images

Figure CN224232770U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of lead-acid battery technology, and in particular to an explosion-proof lead-acid battery. Background Technology
[0002] When a lead-acid battery is nearing the end of its charge, the charging current is used only to decompose the water in the electrolyte. At this time, oxygen is produced at the positive electrode and hydrogen is produced at the negative electrode. This gas will escape from the battery, causing a reduction in electrolyte level, requiring the addition of water periodically. On the other hand, towards the end of the charge or under overcharge conditions, the charging energy is used to decompose the water. The oxygen produced at the positive electrode reacts with the spongy lead at the negative electrode, leaving part of the negative electrode in an incompletely charged state and inhibiting the production of hydrogen at the negative electrode.
[0003] Lead-acid batteries produce flammable and explosive gases such as hydrogen and oxygen, as well as acid mist, during charging and discharging. Traditional lead-acid battery venting methods typically involve independent venting from each individual battery cell, resulting in dispersed gas emission paths and increasing the risk of explosion if the gases come into contact with an open flame. Furthermore, dispersed venting makes it difficult to effectively control acid mist, which can corrode surrounding equipment and potentially harm the environment and human health. Utility Model Content
[0004] In view of the shortcomings of the existing technology, this utility model provides an explosion-proof lead-acid battery.
[0005] The purpose of this utility model is achieved as follows: An explosion-proof lead-acid battery includes an outer layer and a battery structure. The outer layer includes a protective shell, and the battery structure includes a battery body. The battery body is installed inside the protective shell, and silicone foam is filled between the battery body and the protective shell. An exhaust assembly is connected to the upper end face of the battery body through an exhaust hole.
[0006] Furthermore, the exhaust assembly includes an exhaust pipe and a sealing rubber head, the sealing rubber head being sealed to the exhaust port.
[0007] Furthermore, a sealing cover is fitted onto the upper part of the battery body, and a disassembly cover is provided in the middle of the sealing cover.
[0008] Furthermore, a positive terminal and a negative terminal are led out from one end of the battery body, and the positive terminal and the negative terminal are located through the upper end of the sealing cover.
[0009] Furthermore, a locking groove is provided on the outer wall of the battery body, and a support component corresponding to the locking groove is fixedly provided on the inner wall of the protective shell.
[0010] Furthermore, the support assembly includes a fixing strip that is fixedly connected to the inner wall of the protective housing, and limit grooves are formed on both sides of the end of the fixing strip.
[0011] Furthermore, an elastic strip is installed at the end of the fixing strip, and the two ends of the elastic strip are engaged with the limiting grooves on both sides.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0013] This utility model adopts a double-shell structure. The outer shell is a high-strength aluminum alloy protective shell with excellent impact resistance. The battery body shell is made of flame-retardant ABS material, which effectively prevents the spread of flames. The space between the two shells is filled with silicone foam, which plays a dual role of heat insulation and cushioning, and can isolate the internal heat transfer of the battery and reduce the impact of external impact on the battery.
[0014] The battery cover is designed with a centralized exhaust structure. The exhaust port is equipped with a gas-liquid filter cotton adsorption layer, which can adsorb acidic substances and impurities in the exhaust gas to ensure exhaust safety. The battery exhaust is connected through an exhaust assembly. The sealing rubber head of the exhaust assembly can ensure a tight connection and good sealing. The centralized exhaust port is easy to connect to the pipe, which can finally concentrate the gas inside the battery to the outside and avoid the accumulation of flammable and explosive gases indoors.
[0015] In addition, a support component is provided on the inner side of the protective shell, and the end of the support component is engaged in the engagement groove of the battery body to fix and support the battery body, maintain the balance and stability of the battery body, and the end of the fixing strip is provided with an elastic strip to absorb the impact of the battery body, thereby supporting and protecting the battery body and preventing damage to the battery body caused by impact. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the provided drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0018] Figure 2 This is a schematic diagram of the outer layer mechanism of this utility model.
[0019] Figure 3 This is a schematic diagram of part of the battery mechanism of this utility model.
[0020] Figure 4This is a schematic diagram of the exhaust assembly of this utility model.
[0021] Figure 5 This is a schematic diagram of the battery mechanism of this utility model.
[0022] Figure 6 This is the utility model Figure 1 Enlarged diagram of point A in the middle.
[0023] In the diagram: 1. Outer layer mechanism; 101. Protective shell; 102. Support component; 1021. Fixing strip; 1022. Limiting groove; 1023. Elastic strip; 2. Battery mechanism; 201. Battery body; 202. Engaging groove; 203. Sealing cover; 204. Gas-liquid filter cotton adsorption layer; 205. Removable cover; 206. Positive terminal; 207. Negative terminal; 208. Handle; 209. Exhaust assembly; 2091. Exhaust pipe; 2092. Sealing rubber head; 3. Silicone foam. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] like Figure 1-6 The explosion-proof lead-acid battery shown includes an outer layer 1 and a battery structure 2. The outer layer 1 includes a protective housing 101, and the battery structure 2 includes a battery body 201. The battery body 201 is installed inside the protective housing 101. Silicone foam 3 is filled between the battery body 201 and the protective housing 101. An exhaust assembly 209 is connected to the upper end face of the battery body 201 through an exhaust hole.
[0026] In this embodiment, preferably, the exhaust assembly 209 includes an exhaust pipe 2091 and a sealing rubber head 2092, with the sealing rubber head 2092 being sealed to the exhaust port.
[0027] It should be noted that the sealing rubber head 2092 is used to connect with the exhaust port, and the exhaust port is provided with a gas-liquid filter cotton adsorption layer 204. The gas-liquid filter cotton adsorption layer 204 is used to adsorb acidic substances and impurities in the exhaust gas. The exhaust is discharged through the exhaust pipe 2091. The end of the exhaust pipe 2091 is provided with a sealing rubber head 2092 to ensure a tight connection and good sealing. The centralized exhaust structure is provided with an exhaust port, which is convenient to connect to a pipe to centrally discharge the gas inside the battery body 201 to the outside.
[0028] In this embodiment, preferably, a sealing cover 203 is fitted onto the upper part of the battery body 201, and a disassembly cover 205 is provided in the middle of the sealing cover 203.
[0029] It should be noted that the sealing cover 203 is used to seal the battery body 201 and maintain its airtightness. The design of removing the cover 205 facilitates the installation or removal of the exhaust assembly 209, thereby enabling the exhaust assembly 209 to be replaced or repaired.
[0030] In this embodiment, preferably, a positive terminal 206 and a negative terminal 207 are led out from one end of the battery body 201, and the positive terminal 206 and the negative terminal 207 pass through the upper end of the sealing cover plate 203.
[0031] It should be noted that the design of the positive terminal 206 and the negative terminal 207 facilitates the charging and discharging of the battery body 201.
[0032] In this embodiment, preferably, a locking groove 202 is provided on the outer wall of the battery body 201, a support component 102 corresponding to the locking groove 202 is fixedly provided on the inner wall of the protective shell 101, and handles 208 are fixedly provided at both ends of the battery body 201.
[0033] It should be noted that the support component 102 supports the battery body 201, maintaining the balance and stability of the battery body 201. The locking groove 202 is designed to facilitate the locking connection of the support component 102, maintaining the stability of the connection. The handle 208 facilitates placing the battery body 201 into the protective housing 101 or removing the battery body 201 from the protective housing 101.
[0034] In this embodiment, preferably, the support component 102 includes a fixing strip 1021 fixedly connected to the inner wall of the protective housing 101. Limiting grooves 1022 are formed on both sides of the end of the fixing strip 1021. An elastic strip 1023 is installed on the end of the fixing strip 1021. The two ends of the elastic strip 1023 are engaged and connected in the limiting grooves 1022 on both sides.
[0035] It should be noted that the protective shell 101 supports and fixes the battery body 201 through the fixing strip 1021, and the two ends of the elastic strip 1023 are connected to the inside of the limiting groove 1022, so that the elastic strip 1023 can be located inside the locking groove 202, which facilitates the absorption of the impact force of the battery body 201 and prevents the battery body 201 from being damaged by excessive vibration.
[0036] The specific operational procedures for this application are as follows:
[0037] The explosion-proof lead-acid battery adopts a double-layer shell structure, which includes an outer shell 1 and a battery shell 2. The protective shell 101 of the outer shell 1 is made of high-strength aluminum alloy, and the battery body 201 of the battery shell 2 is made of flame-retardant ABS material. Silicone foam 3 is filled between the protective shell 101 and the battery body 201. The silicone foam 3 is used for heat insulation and cushioning.
[0038] The sealing cover 203 is provided with an exhaust hole, and a gas-liquid filter cotton adsorption layer 204 is provided at the exhaust hole. The gas-liquid filter cotton adsorption layer 204 is used to adsorb acidic substances and impurities in the exhaust gas. The battery body 201 exhausts gas through the exhaust pipe 2091 in the exhaust assembly 209. The end of the exhaust pipe 2091 is provided with a sealing rubber head 2092. The sealing rubber head 2092 is used to ensure tight connection and good sealing. The exhaust hole is provided so that it can be connected to the sealing rubber head 2092 to concentrate the gas inside the battery body 201 to the outside.
[0039] The outer layer of high-strength aluminum alloy is 3mm thick, the inner layer of flame-retardant ABS material is 1mm-5mm thick, and the filling thickness of silicone foam 3 is 10mm; the gas-liquid filter cotton adsorption layer 204 is made of ultra-fine glass fiber; the sealing rubber head 2092 is made of acid-resistant rubber.
[0040] The above description of the embodiments is only for the purpose of helping to understand the method and core idea of this utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made to this utility model without departing from the principle of this utility model, and these improvements and modifications also fall within the protection scope of the claims of this utility model.
Claims
1. An explosion-proof lead-acid battery, characterized in that: It includes an outer layer mechanism (1) and a battery mechanism (2). The outer layer mechanism (1) includes a protective shell (101), and the battery mechanism (2) includes a battery body (201). The battery body (201) is installed inside the protective shell (101). Silicone foam (3) is filled between the battery body (201) and the protective shell (101). An exhaust assembly (209) is connected to the upper end face of the battery body (201) through an exhaust hole.
2. The explosion-proof lead-acid battery according to claim 1, characterized in that: The exhaust assembly (209) includes an exhaust pipe (2091) and a sealing rubber head (2092), which is sealed to the exhaust port.
3. The explosion-proof lead-acid battery according to claim 1, characterized in that: A sealing cover (203) is fitted onto the upper part of the battery body (201), and a disassembly cover (205) is provided in the middle of the sealing cover (203).
4. The explosion-proof lead-acid battery according to claim 3, characterized in that: A positive terminal (206) and a negative terminal (207) are led out from one end of the battery body (201), and the positive terminal (206) and the negative terminal (207) pass through the upper end of the sealing cover (203).
5. The explosion-proof lead-acid battery according to claim 1, characterized in that: The outer wall of the battery body (201) is provided with a locking groove (202), and the inner wall of the protective shell (101) is fixedly provided with a support component (102) corresponding to the locking groove (202).
6. The explosion-proof lead-acid battery according to claim 5, characterized in that: The support assembly (102) includes a fixing strip (1021) fixedly connected to the inner wall of the protective housing (101), and a limit groove (1022) is provided on both sides of the end of the fixing strip (1021).
7. The explosion-proof lead-acid battery according to claim 6, characterized in that: The end of the fixing strip (1021) is fitted with an elastic strip (1023), and the two ends of the elastic strip (1023) are engaged in the limiting grooves (1022) on both sides.