Anti-blocking device for water conservancy embedded pipeline

Abstract

The utility model discloses an anti-blocking device for a water conservancy pre-buried pipeline, which comprises a pipeline main body, and a rotary filter screen assembly for intercepting sundries is arranged on one side, close to a water inlet, in the pipeline main body; a driving mechanism for driving the rotary filter screen assembly to rotate is arranged on the pipeline main body; a scraping plate is fixedly arranged on the inner wall of the pipeline main body, and a dirt collecting groove for collecting stripped sundries is formed in the bottom of the pipeline main body; pressure sensors are fixedly arranged on the inner wall of the pipeline body and located on the left side and the right side of the rotary filter screen assembly, the rotary filter screen assembly is driven by a motor to rotate, attachments on the surface of a filter screen can be effectively stripped in cooperation with a sawtooth-shaped scraper made of an elastic rubber material, and the filter screen is prevented from being blocked; the pressure sensor monitors pressure changes on the two sides of the filter screen in real time and transmits data to the PLC, and when the pressure difference reaches a set threshold value, the PLC controls the driving mechanism to be started, so that automatic monitoring and cleaning of blockage of the filter screen are achieved.

Description

Technical Field

[0001] This utility model relates to the field of water conservancy engineering technology, and in particular to an anti-clogging device for pre-buried pipelines. Through structural optimization and automatic cleaning function, it effectively prevents pipeline blockage caused by the accumulation of debris. Background Technology

[0002] Pre-buried water pipes are widely used in water conservancy projects, especially those penetrating walls. These pipes, installed in advance, facilitate water transport, effectively preventing later damage to building structures and playing a crucial role in connecting water conservancy facilities with buildings. However, the built-in filters in traditional penetrating wall pipes are prone to clogging by silt and debris in the water over long-term use, significantly reducing water flow efficiency and even affecting the normal operation of the entire water conservancy system. Furthermore, traditional pre-buried pipes lack effective clogging monitoring mechanisms, making it difficult to detect filter blockages in a timely manner and hindering timely cleaning measures by staff. Utility Model Content

[0003] (I) Technical Issues

[0004] This utility model provides an anti-clogging device that can automatically clean filter screen blockages and monitor blockage in real time to ensure the smooth operation of pre-buried water conservancy pipelines.

[0005] (II) Technical Content

[0006] To solve the above-mentioned technical problems, the technical solution of this utility model is as follows: an anti-clogging device for a pre-buried water conservancy pipeline, comprising a pipeline body, an inlet at one end of the pipeline body and an outlet at the other end, a rotating filter assembly for intercepting debris being provided inside the pipeline body near the inlet; a driving mechanism for driving the rotating filter assembly to rotate being provided on the pipeline body; a scraper for peeling off the surface of the filter being fixedly provided on the inner wall of the pipeline body, the scraper being in contact with the outer surface of the rotating filter assembly; a sludge collection trough for collecting the peeled debris being provided at the bottom of the pipeline body; and pressure sensors fixedly provided on the inner wall of the pipeline body and on both sides of the rotating filter assembly.

[0007] Furthermore, the inner wall of the pipe body is provided with an annular mounting groove, and the rotating filter assembly is embedded in the mounting groove through a bearing.

[0008] Furthermore, the rotating filter assembly includes an inner support frame and an outer filter screen arranged coaxially. The inner support frame is connected to a drive mechanism via a transmission shaft. The drive mechanism includes a motor fixed to the outer wall of the pipe body. The motor is connected to the transmission shaft via a waterproof sealing sleeve.

[0009] Furthermore, the scraper is made of elastic rubber, and its contact surface with the rotating filter assembly has a serrated structure. The end of the sludge collection tank that extends to the outside of the main pipe body is connected to a sedimentation tank. A drain valve is provided at the bottom of the sedimentation tank, and a valve is provided at the lower end of the sludge collection tank.

[0010] Furthermore, it also includes a PLC controller, and the pressure sensor and drive mechanism are all electrically connected to the PLC controller.

[0011] (III) Technical Effects

[0012] Compared with the prior art, the advantages of this utility model are as follows: The device drives the rotating filter screen assembly to rotate via a motor, and with the help of a serrated scraper made of elastic rubber, it can effectively remove the adhering substances on the surface of the filter screen, avoid filter screen blockage, and ensure water flow efficiency; the pressure sensor monitors the pressure changes on both sides of the filter screen in real time and transmits the data to the PLC controller. When the pressure difference reaches the set threshold, the PLC controller controls the drive mechanism to start, realizing automatic monitoring and cleaning of filter screen blockage; the sludge collection tank and sedimentation box work together to collect the removed debris, which is convenient for centralized cleaning and reduces manual maintenance costs. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of an anti-clogging device for pre-buried water conservancy pipelines according to this utility model. Figure 1 .

[0014] Figure 2 This is a three-dimensional structural diagram of an anti-clogging device for pre-buried water conservancy pipelines according to this utility model. Figure 2 .

[0015] Figure 3 This is a schematic diagram of the main structure of an anti-clogging device for a pre-buried water conservancy pipeline according to the present invention.

[0016] Figure 4 This is a schematic cross-sectional view of an anti-clogging device for pre-buried water conservancy pipelines according to this utility model. Figure 1 .

[0017] Figure 5 This is a schematic cross-sectional view of an anti-clogging device for pre-buried water conservancy pipelines according to this utility model. Figure 2 .

[0018] As shown in the figure: 1. Pipe body; 2. Inlet; 3. Outlet; 4. Rotating filter assembly; 5. Motor; 6. Scraper; 7. Sludge collection tank; 8. Pressure sensor; 9. Annular mounting groove; 10. Bearing; 11. Drive shaft; 13. Sedimentation tank; 14. Drain valve; 15. PLC controller; 16. Valve; 41. Inner support frame; 42. Outer filter. Detailed Implementation

[0019] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "inner", "outer", "center", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation structure and operation. Therefore, they should not be construed as limitations on this utility model.

[0020] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "provided with," "installed," "connected," "linked," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0021] The present invention will now be described in further detail with reference to the accompanying drawings.

[0022] Combined with appendix Figure 1 To be continued Figure 5 An anti-clogging device for a pre-buried water conservancy pipeline includes a pipeline body 1, with an inlet 2 at one end and an outlet 3 at the other end. A rotating filter assembly 4 for intercepting debris is located inside the pipeline body 1 near the inlet 2. A drive mechanism for rotating the rotating filter assembly 4 is provided on the pipeline body 1. A scraper 6 for peeling off deposits from the filter surface is fixedly installed on the inner wall of the pipeline body 1, and the scraper 6 contacts the outer surface of the rotating filter assembly 4. A collection trough 7 for collecting the peeled debris is located at the bottom of the pipeline body 1. Pressure sensors 8 are fixedly installed on the inner wall of the pipeline body 1 and on both sides of the rotating filter assembly 4. The device also includes a PLC controller 15, with the pressure sensors 8 and the drive mechanism electrically connected to the PLC controller 15.

[0023] The inner wall of the pipe body 1 is provided with an annular mounting groove 9, and the rotating filter assembly 4 is embedded in the mounting groove 9 through a bearing 10. The rotating filter assembly 4 includes an inner support frame 41 and an outer filter 42 arranged coaxially. The inner support frame 41 is connected to a drive mechanism through a transmission shaft 11. The drive mechanism includes a motor 5 fixed to the outer wall of the pipe body 1. The motor 5 is drivenly connected to the transmission shaft 11 through a waterproof sealing sleeve 12.

[0024] The scraper 6 is made of elastic rubber, and its contact surface with the rotating filter assembly 4 has a serrated structure. The end of the sludge collection tank 7 that extends to the outside of the pipe body 1 is connected to a sedimentation box 13. The bottom of the sedimentation box 13 is equipped with a drain valve 14, and the lower end of the sludge collection tank 7 is equipped with a valve 16.

[0025] The working principle of this utility model is as follows: This anti-clogging device for pre-buried water pipes works based on the principle of combining pressure monitoring and mechanical cleaning. The pressure sensor 8 monitors the pressure on both sides of the rotating filter assembly 4 in real time and transmits the data to the PLC controller 15. When the pressure difference exceeds the set threshold, it indicates that the filter is clogged. The PLC controller 15 controls the motor 5 to drive the rotating filter assembly 4 to rotate, and the scraper 6 removes the adhering substances from the surface of the filter. The debris falls into the collection tank 7 and is transported to the sedimentation tank 13, realizing automatic monitoring and cleaning to ensure unobstructed pipeline flow.

[0026] The working process of this utility model is as follows:

[0027] 1. Initial Operation: Water flows into the main body of the pipe 1 through the inlet 2, passes through the rotating filter assembly 4, and the inner support frame 41 and the outer filter 42 intercept impurities in the water. Clean water flows out from the outlet 3. At this time, the pressure sensor 8 monitors the pressure on both sides of the rotating filter assembly 4 in real time and transmits the data to the PLC controller 15.

[0028] 2. Clogging Monitoring: As the filter is used, debris gradually adheres to the surface of the rotating filter assembly 4, increasing the resistance to water flow and gradually raising the pressure difference between the two sides of the rotating filter assembly 4. When the pressure difference detected by the pressure sensor 8 reaches the preset threshold of the PLC controller 15, the PLC controller 15 determines that the filter is clogged.

[0029] 3. Automatic Cleaning: The PLC controller 15 issues a command to start the motor 5 fixed to the outer wall of the pipe body 1. The motor 5 drives the transmission shaft 11 to rotate through the waterproof sealing sleeve 12, which in turn drives the rotating filter assembly 4 to rotate in the annular mounting groove 9 through the bearing 10. During the rotation, the elastic rubber scraper 6, which is in contact with the outer surface of the rotating filter assembly 4, uses its serrated structure to peel off the adhering substances on the filter surface.

[0030] 4. Debris collection: The stripped debris falls into the sludge collection tank 7 at the bottom of the main pipe body 1 under the action of gravity. The sludge collection tank 7 transports the debris to the sedimentation box 13 that extends outside the main pipe body 1 for centralized collection.

[0031] 5. Sewage treatment: When the debris in the sedimentation tank 13 accumulates to a certain extent, close valve 16 and open drain valve 14 to discharge the debris; after cleaning, close drain valve 14 and then open valve 16 to restore the equipment to its initial operating state and continuously ensure the smooth flow of water in the main body of pipeline 1.

[0032] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.

Claims

1. A device for preventing blockage of a pre-buried water conservancy pipeline, comprising a pipeline body (1), wherein one end of the pipeline body (1) is provided with an inlet (2) and the other end is provided with an outlet (3), characterized in that: The main body of the pipe (1) has a rotating filter assembly (4) for intercepting debris on one side near the inlet (2); the main body of the pipe (1) has a drive mechanism for driving the rotating filter assembly (4) to rotate; the inner wall of the main body of the pipe (1) has a scraper (6) for peeling off the surface of the filter screen, the scraper (6) is in contact with the outer surface of the rotating filter assembly (4), and the bottom of the main body of the pipe (1) has a sludge collection tank (7) for collecting the peeled debris; pressure sensors (8) are fixedly installed on the inner wall of the main body of the pipe (1) and on both the left and right sides of the rotating filter assembly (4).

2. The anti-clogging device for a pre-buried water conservancy pipeline according to claim 1, characterized in that: The inner wall of the pipe body (1) is provided with an annular mounting groove (9), and the rotating filter assembly (4) is embedded in the mounting groove (9) through a bearing (10).

3. The anti-clogging device for a pre-buried water conservancy pipeline according to claim 2, characterized in that: The rotating filter assembly (4) includes an inner support frame (41) and an outer filter (42) arranged coaxially. The inner support frame (41) is connected to the drive mechanism through a transmission shaft (11). The drive mechanism includes a motor (5) fixed to the outer wall of the pipe body (1). The motor (5) is driven by the transmission shaft (11) through a waterproof sealing sleeve (12).

4. The anti-clogging device for a pre-buried water conservancy pipeline according to claim 1, characterized in that: The scraper (6) is made of elastic rubber and its contact surface with the rotating filter assembly (4) has a serrated structure. The end of the sludge collection tank (7) extending to the outside of the pipe body (1) is connected to a sedimentation box (13). The bottom of the sedimentation box (13) is provided with a drain valve (14), and the lower end of the sludge collection tank (7) is provided with a valve (16).

5. The anti-clogging device for a pre-buried water conservancy pipeline according to claim 1, characterized in that: It also includes a PLC controller (15), a pressure sensor (8), and a drive mechanism, all of which are electrically connected to the PLC controller (15).

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