Reaction kettle for nickel carbonate production
By introducing adjustable rolling and vibration components into the reactor, the problem of the non-adjustable distance between the stirring roller and the filter screen was solved, achieving uniform mixing of nickel carbonate and protecting the crystal structure, thereby improving the activity of the chemical reaction and the mixing efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XINXIANG CHUANGJIA NEW MATERIALS CO LTD
- Filing Date
- 2025-06-07
- Publication Date
- 2026-05-15
AI Technical Summary
In existing nickel carbonate production reactors, the distance between the stirring roller and the filter screen is not adjustable, resulting in uncontrollable rolling pressure, which may damage the nickel carbonate crystal structure and affect the chemical reaction activity and catalytic efficiency.
An adjustable rolling assembly and a vibration assembly were designed. The distance between the pressure rod and the screen plate is controlled by a cylinder, and the position of the screen plate is controlled by the heating of the memory spring. This allows for the adjustment of the rolling pressure and the vibration of the screen plate, avoiding excessive rolling and ensuring uniform mixing.
It effectively regulates rolling pressure, protects the nickel carbonate crystal structure, improves mixing uniformity and reaction efficiency, avoids clogging, and improves product quality.
Smart Images
Figure CN224236834U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of reaction vessel technology, specifically a reaction vessel for nickel carbonate production. Background Technology
[0002] Nickel carbonate (NiCO3) is an important nickel compound widely used in battery manufacturing, catalysts, pigments, and chemical synthesis. As nickel is a key component in nickel-metal hydride and lithium-ion batteries, it is particularly crucial in the battery industry. A reaction vessel is a container specifically designed for chemical reactions, providing suitable reaction conditions (such as temperature, pressure, and stirring) to promote the reaction. In the production of nickel carbonate, the reaction vessel effectively stirs and mixes the raw materials, ensuring that the reactants react under uniform conditions, thereby improving reaction efficiency and product quality.
[0003] An investigation revealed that a Chinese utility model discloses a reaction vessel for nickel carbonate production (publication number: CN221847136U), comprising a reaction vessel body, an installation frame at the top of the inner cavity of the reaction vessel body, a filter screen inside the installation frame, a stirring roller rotatably mounted on the bottom wall of the inner cavity of the reaction vessel body, the top end of the stirring roller penetrating the filter screen and being rotatably connected to the filter screen, and a first motor fixedly mounted at the bottom of the reaction vessel body, the output end of the first motor being drivenly connected to the stirring roller.
[0004] Although the aforementioned patent can filter and crush the input raw materials through a filter screen and a stirring roller, and crush some larger particles to make the stirring more uniform, and the air blowing mechanism can evenly disperse the filtered and crushed raw materials into the reactor body to make the mixing more uniform, reduce the mixing time of the raw materials and improve the working efficiency of the stirring, the distance between the stirring roller and the filter screen is not adjustable, making it difficult to control the rolling pressure. Excessive rolling may damage the crystal structure of nickel carbonate, resulting in reduced activity and affecting its chemical reaction activity and catalytic efficiency.
[0005] Therefore, this invention provides a reaction vessel for nickel carbonate production to solve the above problems. Utility Model Content
[0006] (a) Technical problems to be solved
[0007] This invention provides a reaction vessel for nickel carbonate production, aiming to solve the problems mentioned in the background art.
[0008] (II) Technical Solution
[0009] To achieve the above objectives, the present invention provides the following technical solution: including a reaction vessel body, wherein a stirring assembly is fixedly installed in the middle of the lower surface of the reaction vessel body, a vibration assembly is fixedly connected inside the reaction vessel body, and a rolling assembly is fixedly connected in the middle of the upper surface of the reaction vessel body;
[0010] The rolling assembly includes a cylinder, the bottom end of which is fixedly connected to the middle of the upper surface of the reactor body, the top end of which is fixedly connected to a connecting frame, and the bottom end of which is fixedly connected to a pressure rod.
[0011] As a preferred technical solution of this application, the mixing component includes a motor, the upper surface of which is fixedly installed in the middle of the lower surface of the reactor body, a rotating rod is fixedly connected to the output end of the motor, a stirring blade is fixedly connected to the middle of the outer surface of the rotating rod, and a sieve plate is slidably connected to the outer surface of the rotating rod above the stirring blade.
[0012] As a preferred technical solution of this application, the vibration assembly includes a fixed ring, the outer surface of which is fixedly connected to the inner wall of the reactor body, a groove is formed on the upper surface of the fixed ring, a heating plate is fixedly connected inside the groove, a memory spring is fixedly connected to the upper surface of the heating plate, and a limit ring is fixedly connected to the top end of the memory spring.
[0013] As a preferred technical solution of this application, a limiting groove is formed on the outer surface of the rotating rod at the connection of the screen plate, and a limiting block adapted to the limiting groove is formed on the inner wall of the screen plate.
[0014] As a preferred technical solution of this application, a feed inlet is provided on one side of the upper surface of the reactor body, and a feed pipe is fixedly connected to the edge of the feed inlet.
[0015] As a preferred technical solution of this application, a discharge port is provided on one side of the lower surface of the reactor body, and a discharge pipe is fixedly connected to the edge of the discharge port.
[0016] As a preferred technical solution of this application, a support leg is fixedly connected to the bottom end of the outer surface of the reactor body, and a base plate is fixedly connected to the bottom end of the support leg.
[0017] (III) Beneficial Effects
[0018] 1. The distance between the pressure rod and the sieve plate can be adjusted by the cylinder through the set rolling assembly, thereby adjusting the rolling pressure and avoiding excessive rolling to avoid damaging the crystal structure of nickel carbonate, which would reduce its activity and affect its chemical reaction activity and catalytic efficiency.
[0019] 2. By using the set stirring and vibration components, and with the heating plate controlling the hardness of the memory spring, the screen plate can be controlled to be in a fixed position or in an up-and-down shaking state, so that the pressure rod can roll it, or vibrate it during the rotation driven by the rotating rod, so that the nickel carbonate above the screen plate can be evenly entered into the reactor body, and the screen plate can be prevented from being blocked, thereby effectively ensuring the uniformity of stirring and improving the mixing efficiency. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of a reaction vessel used for nickel carbonate production.
[0021] Figure 2 This is a schematic diagram of the internal structure of a reaction vessel used in nickel carbonate production.
[0022] Figure 3 This is a schematic diagram of the pressure bar in a reactor used for nickel carbonate production.
[0023] Figure 4 This is a schematic diagram of the sieve plate in a reactor used for nickel carbonate production.
[0024] Figure 5 This is a schematic diagram of the heating plate in a reactor used for nickel carbonate production.
[0025] In the picture:
[0026] 1. Reactor body; 2. Cylinder; 3. Connecting frame; 4. Pressure rod; 5. Motor; 6. Rotating rod; 7. Stirring blade; 8. Sieve plate; 9. Fixing ring; 10. Heating plate; 11. Memory spring; 12. Limiting ring; 13. Limiting block; 14. Feed pipe; 15. Discharge pipe; 16. Support leg; 17. Base plate. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] This utility model provides a reaction vessel for nickel carbonate production, such as... Figures 1-5 As shown, a reaction vessel for nickel carbonate production includes a reaction vessel body 1, a stirring assembly fixedly installed in the middle of the lower surface of the reaction vessel body 1, a vibration assembly fixedly connected inside the reaction vessel body 1, and a rolling assembly fixedly connected in the middle of the upper surface of the reaction vessel body 1.
[0029] The rolling assembly includes a cylinder 2. The bottom end of the cylinder 2 is fixedly connected to the middle of the upper surface of the reactor body 1. The top end of the cylinder 2 is fixedly connected to a connecting frame 3. The bottom end of the connecting frame 3 is fixedly connected to a pressure rod 4. When the cylinder 2 is started, the pressure rod 4 moves up and down through the connecting frame 3, thereby controlling the distance between the pressure rod 4 and the sieve plate 8. This allows for adjustment of the rolling pressure exerted by the pressure rod 4 on nickel carbonate, preventing excessive rolling from damaging the crystal structure of nickel carbonate, which would reduce its activity and affect its chemical reaction activity and catalytic efficiency.
[0030] The mixing assembly includes a motor 5, the upper surface of which is fixedly mounted in the middle of the lower surface of the reactor body 1. A rotating rod 6 is fixedly connected to the output end of the motor 5. A stirring blade 7 is fixedly connected to the middle of the outer surface of the rotating rod 6. A sieve plate 8 is slidably connected to the outer surface of the rotating rod 6 above the stirring blade 7. When the motor 5 is started by an external power source, the rotating rod 6 drives the stirring blade 7 to rotate, which can stir the substances inside the reactor body 1 and drive the sieve plate 8 to rotate, so as to receive nickel carbonate and make the nickel carbonate enter the sieve plate 8 evenly. This facilitates the uniform rolling of the sieve plate 8 by the pressure rod 4. At the same time, after rolling, the sieve plate 8 will vibrate during continuous rotation, which facilitates the uniform entry of the nickel carbonate on the upper surface of the sieve plate 8 into the reactor body 1 and avoids clogging of the sieve plate 8, thereby effectively ensuring the uniformity of the mixing and improving the mixing efficiency.
[0031] The vibration assembly includes a fixed ring 9, the outer surface of which is fixedly connected to the inner wall of the reactor body 1. A groove is provided on the upper surface of the fixed ring 9, and a heating plate 10 is fixedly connected inside the groove. A memory spring 11 is fixedly connected to the upper surface of the heating plate 10, and a limit ring 12 is fixedly connected to the top of the memory spring 11. When the heating plate 10 is activated to heat the memory spring 11, the memory spring 11 can be in a retractable state so that when the rotating rod 6 drives the sieve plate 8 to rotate, the sieve plate 8 can vibrate up and down. Subsequently, turning off the heating plate 10 can restore the memory spring 11 to a normal temperature state so that it is in a fixed state, fixing the position of the sieve plate 8, which facilitates the pressure rod 4 to roll the nickel carbonate above it.
[0032] A limiting groove is provided on the outer surface of the rotating rod 6 at the connection point of the screen plate 8. A limiting block 13 adapted to the limiting groove is provided on the inner wall of the screen plate 8. The limiting block 13 is slidably connected inside the limiting groove, so that the screen plate 8 can rotate with the rotating rod 6 and can move up and down.
[0033] A feed inlet is provided on one side of the upper surface of the reactor body 1, and a feed pipe 14 is fixedly connected to the edge of the feed inlet. Nickel carbonate can be added to the inside of the reactor body 1 through the feed pipe 14.
[0034] A discharge port is provided on one side of the lower surface of the reactor body 1, and a discharge pipe 15 is fixedly connected to the edge of the discharge port, so that the reacted nickel carbonate can be discharged through the discharge pipe 15.
[0035] A support leg 16 is fixedly connected to the bottom of the outer surface of the reactor body 1. A base plate 17 is fixedly connected to the bottom of the support leg 16. The support leg 16 supports the reactor body 1 and leaves space below it to facilitate the installation of the motor 5 and the discharge pipe 15. The base plate 17 can increase the contact area between the support leg 16 and the ground, thereby improving the stability of the device.
[0036] Working steps: First, nickel carbonate is added into the reactor body 1 through the feed pipe 14. At the same time, the external power supply starts the motor 5, which drives the stirring blade 7 to rotate via the rotating rod 6. This stirs the material inside the reactor body 1 and drives the sieve plate 8 to rotate, so as to receive the nickel carbonate evenly. Next, the cylinder 2 is started, which drives the pressure rod 4 to move up and down via the connecting frame 3. This controls the distance between the pressure rod 4 and the sieve plate 8. During the rotation of the sieve plate 8, the nickel carbonate is rolled. After the rolling is completed, the heating plate 10 is started to heat the memory spring 11, which puts the memory spring 11 into a retractable state. During the continuous rotation of the sieve plate 8, it will vibrate, which makes it easier for the nickel carbonate on the upper surface of the sieve plate 8 to enter the reactor body 1 evenly. Finally, the reacted nickel carbonate can be discharged through the discharge pipe 15.
[0037] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A reaction vessel for nickel carbonate production, comprising a reaction vessel body (1), characterized in that: A stirring assembly is fixedly installed in the middle of the lower surface of the reactor body (1), a vibration assembly is fixedly connected inside the reactor body (1), and a rolling assembly is fixedly connected in the middle of the upper surface of the reactor body (1). The rolling assembly includes a cylinder (2), the bottom end of which is fixedly connected to the middle of the upper surface of the reactor body (1), the top end of which is fixedly connected to a connecting frame (3), and the bottom end of the connecting frame (3) is fixedly connected to a pressure rod (4).
2. The reaction vessel for nickel carbonate production according to claim 1, characterized in that: The mixing assembly includes a motor (5), the upper surface of which is fixedly installed in the middle of the lower surface of the reactor body (1). The output end of the motor (5) is fixedly connected to a rotating rod (6), and a stirring blade (7) is fixedly connected in the middle of the outer surface of the rotating rod (6). A sieve plate (8) is slidably connected to the outer surface of the rotating rod (6) above the stirring blade (7).
3. The reaction vessel for nickel carbonate production according to claim 1, characterized in that: The vibration assembly includes a fixed ring (9), the outer surface of which is fixedly connected to the inner wall of the reactor body (1). The upper surface of the fixed ring (9) has a groove, and a heating plate (10) is fixedly connected inside the groove. A memory spring (11) is fixedly connected to the upper surface of the heating plate (10), and a limit ring (12) is fixedly connected to the top of the memory spring (11).
4. The reaction vessel for nickel carbonate production according to claim 2, characterized in that: The outer surface of the rotating rod (6) is provided with a limiting groove at the connection point of the screen plate (8), and the inner wall of the screen plate (8) is provided with a limiting block (13) that matches the limiting groove.
5. The reaction vessel for nickel carbonate production according to claim 1, characterized in that: A feed inlet is provided on one side of the upper surface of the reactor body (1), and a feed pipe (14) is fixedly connected to the edge of the feed inlet.
6. The reaction vessel for nickel carbonate production according to claim 1, characterized in that: A discharge port is provided on one side of the lower surface of the reactor body (1), and a discharge pipe (15) is fixedly connected to the edge of the discharge port.
7. The reaction vessel for nickel carbonate production according to claim 1, characterized in that: The bottom of the outer surface of the reactor body (1) is fixedly connected to a support leg (16), and the bottom of the support leg (16) is fixedly connected to a base plate (17).