Die casting device for aluminum alloy production and processing

Abstract

The utility model relates to the technical field of metal forming, in particular to a die-casting device for aluminum alloy production and processing. The utility model provides a die-casting device for aluminum alloy production and processing, which comprises a die-casting device body, a material injection area, a connecting cabinet, an upper die, material injection pipes, a lower die, a lower pressing piece and the like, the right side of the upper part of the die-casting device body is provided with the material injection area, the right side of the lower part of the die-casting device body is provided with the connecting cabinet, and the bottom of the material injection area is symmetrically communicated with the material injection pipes. A lower pressing piece is installed at the bottom of the material injection area, an upper mold is installed on the lower portion in the lower pressing piece, a lower mold is installed on the connecting cabinet, the upper mold is communicated with the other ends of the two material injection pipes, and the clamping assembly is arranged at the top in the connecting cabinet. According to the utility model, the gear set is driven by the motor to realize accurate positioning and clamping of the lower die, so that the precision and quality of die-casting products are effectively improved.

Description

Technical Field

[0001] This utility model relates to the field of metal forming technology, and in particular to a die-casting device for aluminum alloy production and processing. Background Technology

[0002] Aluminum alloy die casting, as a highly efficient and precise metal forming technology, plays a crucial role in various fields such as automobile manufacturing, electronics production, and aerospace. This process involves injecting molten aluminum alloy into a mold cavity under high pressure, and after cooling and solidification, obtaining parts of the desired shape. It boasts advantages such as high production efficiency, high finished product precision, and high material utilization.

[0003] However, traditional aluminum alloy die-casting equipment presents a series of problems that urgently need to be addressed. First, the mold changeover process is cumbersome and time-consuming, which not only affects the flexibility of the production line but also increases operating costs. Second, temperature control is not precise enough; temperature fluctuations in the aluminum alloy during die-casting directly affect its fluidity and solidification quality, thus impacting the mechanical properties and surface quality of the final product. Furthermore, low production efficiency is a major drawback of traditional die-casting equipment, primarily due to inaccurate mold positioning and excessively long die-casting cycles.

[0004] More importantly, during the die-casting process of aluminum alloys, the mold is often affected by the die-casting force, causing deviations. Even a small deviation can lead to substandard quality or dimensional errors in the subsequently processed aluminum alloy parts, and in severe cases, it can even damage the mold, further increasing production and maintenance costs.

[0005] Therefore, there is a need to provide a die-casting apparatus for the production and processing of aluminum alloys. Utility Model Content

[0006] To overcome the drawback of easy deviation, this utility model provides a die-casting device for aluminum alloy production and processing.

[0007] A die-casting apparatus for aluminum alloy production and processing includes a die-casting apparatus body, an injection zone, a connecting cabinet, an upper mold, an injection pipe, a lower mold, and a lower pressing component. The injection zone is located on the upper right side of the die-casting apparatus body, and the connecting cabinet is located on the lower right side of the die-casting apparatus body. The injection pipe is symmetrically connected to the bottom of the injection zone. The lower pressing component is installed at the bottom of the injection zone. The upper mold is installed in the lower part of the lower pressing component. The lower mold is installed on the connecting cabinet. The upper mold is connected to the other end of the two injection pipes. The apparatus also includes a clamping assembly, which is located at the top of the connecting cabinet.

[0008] As a preferred technical solution of this utility model, the clamping assembly includes a motor, a horizontal plate, a gear set, a large gear, a rack, and a clamping frame. The motor is installed at the top of the connecting cabinet. Two horizontal plates are provided in the upper part of the connecting cabinet. The two horizontal plates are designed symmetrically. A gear set is provided between the output shaft of the motor and the upper horizontal plate. A large gear is rotatably provided on the lower horizontal plate. The large gear is connected to the bottom of the lower gear in the gear set. Clamping frames are slidably connected to the front and rear sides of the upper part of the connecting cabinet. A rack is connected to the lower end of each clamping frame. The rack meshes with the large gear.

[0009] As a preferred technical solution of this utility model, it also includes a cylinder, a pusher frame and a top plate. The cylinder is installed at the bottom of the connecting cabinet, the cylinder piston rod is provided with a pusher frame, the top of the pusher frame is provided with a top plate, and the top plate is located in the middle of the lower mold.

[0010] As a preferred technical solution of this utility model, it also includes an anti-slip pad provided on the inner side of the clamping frame.

[0011] As a preferred technical solution of this utility model, the pusher is located on the outside of the gear set, the large gear and the two horizontal plates.

[0012] As a preferred technical solution of this utility model, the upper mold is designed to be detachable.

[0013] The beneficial effects and significant advancements of this utility model are as follows:

[0014] This invention achieves precise positioning and clamping of the lower mold through a motor-driven gear set transmission, effectively improving the precision and quality of die-cast products, enhancing operational convenience and safety, and possessing strong applicability, providing an efficient and reliable solution for aluminum alloy production and processing. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0016] Figure 2 This is a three-dimensional structural diagram of the die-casting device body, injection area, and connecting cabinet of this utility model.

[0017] Figure 3 This is a three-dimensional structural diagram of the injection area, upper mold, and injection tube of this utility model.

[0018] Figure 4 This is a three-dimensional structural diagram of the upper mold and lower pressing component of this utility model.

[0019] Figure 5 This is a three-dimensional structural diagram of the connecting cabinet, motor, and horizontal plate of this utility model.

[0020] Figure 6This is a three-dimensional structural diagram of the large gear, rack, and clamping frame components of this utility model.

[0021] Figure 7 This is a three-dimensional structural diagram of the connecting cabinet, cylinder, and push frame of this utility model.

[0022] Figure 8 This is a three-dimensional structural diagram of the components of this utility model, including the push frame, top plate, and lower mold.

[0023] Reference numerals: 1_die casting device body, 2_injection area, 3_connecting cabinet, 4_upper mold, 5_injection pipe, 6_lower mold, 7_lower pressing part, 8_motor, 9_horizontal plate, 10_gear set, 11_large gear, 12_rack, 13_clamping frame, 14_cylinder, 15_push frame, 16_top plate. Detailed Implementation

[0024] The present invention will now be described in detail with reference to the accompanying drawings.

[0025] Example: A die-casting apparatus for aluminum alloy production and processing, such as Figures 1-8As shown, the die-casting device includes a die-casting unit body 1, an injection area 2, a connecting cabinet 3, an upper mold 4, an injection pipe 5, a lower mold 6, a lower pressure component 7, a motor 8, a horizontal plate 9, a gear set 10, a large gear 11, a rack 12, a clamping frame 13, a cylinder 14, a pushing frame 15, and a top plate 16. The die-casting unit body 1 serves as the main structure of the entire die-casting device, supporting and accommodating all other components. The injection area 2 is located on the upper right side of the die-casting unit body 1, used to store and prepare the aluminum alloy material required for die casting. The connecting cabinet 3 is connected to the lower right side of the die-casting unit body 1. The injection pipes 5 are symmetrically connected to the bottom of the injection area 2. A lower pressure component 7 is installed at the center of the bottom of the injection area 2, used to apply pressure during the die-casting process to ensure that the aluminum alloy material can be deposited. The mold cavity is fully filled. An upper mold 4 is installed inside the lower part of the lower pressing component 7. The upper mold 4 is designed to be detachable for easy replacement with different specifications. A lower mold 6 is installed on the top of the connecting cabinet 3. The lower mold 6 works with the upper mold 4 to complete the die-casting process. The upper mold 4 is connected to the other end of two injection pipes 5, which are used to transport aluminum alloy material from the injection area 2 to the upper mold 4. An injection port is provided at the bottom of the upper mold 4 to facilitate the input of aluminum alloy die-casting material between the upper mold 4 and the lower mold 6. A motor 8 is vertically installed downwards and slightly to the left of the top center position inside the connecting cabinet 3. Two horizontal plates 9 are horizontally connected at the upper center position inside the connecting cabinet 3. The two horizontal plates 9 are symmetrically designed and connected between the output shaft of the motor 8 and the center position of the upper horizontal plate 9. There is a gear set 10, which consists of two gears. The two gears are respectively connected to the output shaft of the motor 8 and the center of the upper horizontal plate 9. A large gear 11 is rotatably connected to the center of the lower horizontal plate 9. The large gear 11 is connected to the bottom of the lower gear in the gear set 10. Clamping frames 13 are slidably connected to the front and rear sides of the upper part of the connecting cabinet 3. The inner side of the clamping frame 13 is provided with an anti-slip pad, which can increase the contact friction between the clamping frame 13 and the lower mold 6 and play an anti-slip role. The inner side of the upper end of the clamping frame 13 contacts the two sides of the lower mold 6, which can clamp the lower mold 6 and ensure that the lower mold 6 is not easy to move. The lower end of the clamping frame 13 is connected to a rack 12, which meshes with the large gear 11. The gear set 10 is driven by the motor 8, thereby... The large gear 11 is driven to rotate, which in turn drives the rack 12 to move, causing the clamping frame 13 to move back and forth. A cylinder 14 is vertically installed at the bottom center of the connecting cabinet 3. The piston rod of the cylinder 14 is connected to a push frame 15. The middle part of the push frame 15 is hollowed out, and the push frame 15 is located outside the gear set 10, the large gear 11 and the two horizontal plates 9. When the push frame 15 rises, it will not obstruct the use of the gear set 10, the large gear 11 and the two horizontal plates 9. A top plate 16 is connected to the top of the push frame 15. The top plate 16 is located in the middle of the lower mold 6. The top plate 16 can penetrate the top of the connecting cabinet 3. The cylinder 14 drives the push frame 15 to move upward, thereby driving the top plate 16 to move upward, and thus ejecting the die-cast product for easy material removal.

[0026] When the die-casting device is required, the aluminum alloy material to be die-cast is first added to the injection zone 2 on the upper part of the die-casting device body 1. The upper mold 4 is connected to the injection zone 2 through the injection pipe 5 to ensure that the aluminum alloy material can smoothly enter the mold cavity.

[0027] Next, start motor 8. Motor 8 drives gear set 10 to rotate, causing large gear 11 to rotate. The rotation of large gear 11 drives rack 12, which meshes with it, to move, thereby causing clamping frame 13 to move back and forth. The upper end of clamping frame 13 contacts both sides of lower mold 6 and applies sufficient clamping force to ensure that lower mold 6 does not move during die casting.

[0028] Then, open the outlet of injection zone 2, and the aluminum alloy material flows into the injection port of upper mold 4 through injection pipe 5. As the lower pressure component 7 is activated, it drives upper mold 4 to move downward, so that upper mold 4 and lower mold 6 fit tightly together. At this time, the aluminum alloy material in upper mold 4 can fill the mold cavity. After filling, close the injection port in time.

[0029] Next, apply sufficient pressure to the aluminum alloy material using the pressure lowering component 7 to ensure that the material fully fills all corners of the mold cavity. Maintain a certain pressure and time to ensure the quality and density of the die-cast product.

[0030] After die casting is completed, the lower die 7 will move the upper die 4 upwards to reset. Then, the material removal step begins. By activating cylinder 14, the piston rod of cylinder 14 drives the pusher frame 15 to move upwards. The top plate 16 connected to the top of the pusher frame 15 rises accordingly, ejecting the die-cast product from the lower die 6. When the top plate 16 rises to a certain height, the operator can easily remove the die-cast product.

[0031] After removing the die-cast product, the cylinder 14 is closed, causing the pusher frame 15 and the top plate 16 to descend to their initial positions, ready for the next round of die-casting operations.

[0032] If it is necessary to change the lower mold 6 to produce products of different specifications, the motor 8 can be reversed to loosen the clamping frame 13 from clamping the lower mold 6. In this way, the lower mold 6 can be easily changed. Through the clamping action of the clamping frame 13, the position of the lower mold 6 can be precisely adjusted to ensure that it is aligned with the position of the upper mold 4, thereby guaranteeing the precision and quality of the die-cast products.

[0033] Although this disclosure has been described with respect to only a limited number of embodiments, those skilled in the art who benefit from this disclosure will understand that various other embodiments can be devised without departing from the scope of this invention. Therefore, the scope of this invention should be limited only by the appended claims.

Claims

1. A die-casting apparatus for aluminum alloy production and processing, comprising a die-casting apparatus body (1), an injection zone (2), a connecting cabinet (3), an upper mold (4), an injection pipe (5), a lower mold (6), and a lower pressing component (7), wherein the upper right side of the die-casting apparatus body (1) is provided with the injection zone (2), the lower right side of the die-casting apparatus body (1) is provided with the connecting cabinet (3), the bottom of the injection zone (2) is symmetrically connected with the injection pipe (5), the lower pressing component (7) is installed at the bottom of the injection zone (2), the upper mold (4) is installed in the lower part of the lower pressing component (7), the lower mold (6) is installed on the connecting cabinet (3), and the upper mold (4) is connected to the other end of the two injection pipes (5), characterized in that: It also includes a clamping assembly, which is provided at the top inside the connecting cabinet (3).

2. The die-casting apparatus for aluminum alloy production and processing as described in claim 1, characterized in that: The clamping assembly includes a motor (8), a horizontal plate (9), a gear set (10), a large gear (11), a rack (12), and a clamping frame (13). The motor (8) is installed at the top inside the connecting cabinet (3). Two horizontal plates (9) are provided in the upper part of the connecting cabinet (3). The two horizontal plates (9) are designed symmetrically. A gear set (10) is provided between the output shaft of the motor (8) and the upper horizontal plate (9). A large gear (11) is rotatably provided on the lower horizontal plate (9). The large gear (11) is connected to the bottom of the lower gear in the gear set (10). The clamping frame (13) is slidably connected to the front and rear sides of the upper part of the connecting cabinet (3). A rack (12) is connected to the lower end of the clamping frame (13). The rack (12) meshes with the large gear (11).

3. The die-casting apparatus for aluminum alloy production and processing as described in claim 2, characterized in that: It also includes a cylinder (14), a pusher frame (15) and a top plate (16). The cylinder (14) is installed at the bottom of the connecting cabinet (3). The piston rod of the cylinder (14) is provided with a pusher frame (15). The top of the pusher frame (15) is provided with a top plate (16). The top plate (16) is located in the middle of the lower mold (6).

4. The die-casting apparatus for aluminum alloy production and processing as described in claim 2, characterized in that: It also includes an anti-slip pad on the inside of the clamping frame (13).

5. The die-casting apparatus for aluminum alloy production and processing as described in claim 3, characterized in that: The pusher frame (15) is located outside the gear set (10), the large gear (11) and the two cross plates (9).

6. The die-casting apparatus for aluminum alloy production and processing as described in claim 1, characterized in that: The upper mold (4) is designed to be detachable.

Images