Tussah silk carding device

Abstract

The utility model relates to the technical field of silk carding devices, and discloses a tussah silk carding device which comprises a bottom plate, a carding box is fixedly connected to the top of the bottom plate, a cleaning mechanism is arranged on the rear side of the top of the bottom plate, a drying mechanism is arranged on the top of the carding box, and the drying mechanism is used for drying. A liquid outlet mechanism is arranged on the front side of the carding box, and an inclined plate is fixedly connected to the interior of the carding box; the cleaning mechanism comprises a liquid storage tank, the bottom of the liquid storage tank is fixedly connected with the top of the bottom plate, and the left side and the right side of the liquid storage tank communicate with liquid conveying pipes. According to the device, soaking liquid is added into the liquid storage tank, the liquid storage tank is soaked through the spray head, the valve is opened, thorough soaking is achieved through the circulating pump, when cleaning is needed, cleaning liquid is injected into the liquid storage tank, the liquid storage tank is circularly cleaned, the liquid storage tank is dried through the drying mechanism, the function of integrating soaking, cleaning and drying is achieved, and practicability is enhanced.

Description

Technical Field

[0001] This utility model relates to the technical field of silk combing devices, and in particular to a combing device for tussah silk. Background Technology

[0002] In the textile industry, silk, as a high-quality natural fiber, has always been highly favored. Among them, tussah silk occupies an important position due to its unique performance characteristics. Tussah silkworms are mainly distributed in the northern provinces of my country. Compared with mulberry silk, tussah silk has the characteristics of coarser fibers, higher rigidity, better elasticity, and good moisture resistance and warmth retention. Among natural fibers, its strength is second only to hemp, and its elongation is second only to wool. These characteristics make tussah silk have a wide range of application prospects in high-end clothing fabrics, home textile products, and industrial products. However, the traditional tussah silk processing process is relatively complex. Starting from reeling, it goes through multiple processes such as soaking, drying into strands, weaving, soaking with auxiliaries, drying again, and finally winding and unwinding. This process is not only labor-intensive, but also makes it difficult for the auxiliaries to penetrate evenly during processing, resulting in slow and uneven soaking speed and insufficient wettability. To solve these problems, tussah silk combing devices have emerged.

[0003] The tussah silk combing device is designed to comb tussah silk, allowing it to come into more uniform contact with the soaking and cleaning solutions during processing, thereby improving processing efficiency and product quality. A common tussah silk combing device consists of a silk collector, a soaking tank, a cleaning tank, and a dehydration mechanism. The silk collector collects the silk, the soaking and cleaning tanks are used for soaking and cleaning the silk, respectively, and the dehydration mechanism removes residual liquid from the silk. Early combing devices often failed to ensure sufficient and uniform contact between the soaking solution and the silk during soaking, resulting in poor soaking effects. To improve this, current technology incorporates a spiral groove on the soaking shaft and a liquid delivery chamber within the shaft. The liquid outlet ensures full contact between the soaking solution and the silk. As the soaking shaft rotates, it both propels the silk and, under centrifugal force, the liquid sprayed from the outlet penetrates the silk with a certain force, achieving rapid wetting and improving soaking efficiency.

[0004] However, existing technologies still have some shortcomings. During the dehydration process, the uneven force applied to the silk can cause some silk to break due to excessive stress, affecting product quality. Furthermore, the technology cannot integrate soaking, washing, and drying, resulting in low efficiency. Utility Model Content

[0005] The purpose of this invention is to provide a tussah silk combing device that solves the problem of low efficiency caused by the inability to integrate soaking, washing and drying.

[0006] To achieve the above objectives, this utility model provides a tussah silk combing device, including a base plate, a combing box fixedly connected to the top of the base plate, a washing mechanism provided on the rear side of the top of the base plate, a drying mechanism provided on the top of the combing box for drying, a liquid discharge mechanism provided on the front side of the combing box, and an inclined plate fixedly connected inside the combing box.

[0007] The cleaning mechanism includes a liquid storage tank, the bottom of which is fixedly connected to the top of the base plate. Both sides of the liquid storage tank are connected to infusion pipes, and both sides of the infusion pipes are fixedly connected to circulation pumps. A reflux assembly is provided on the front side of the infusion pipes, and a spraying assembly is provided on the front side of the circulation pumps.

[0008] The drying mechanism includes an air collection box, the bottom of which is fixedly connected to the top of the combing box. An exhaust fan is fixedly connected to the top of the air collection box. Guide pipes are connected to both the left and right sides of the air collection box, and guide components are provided at the bottom of the guide pipes.

[0009] The spraying assembly includes a liquid outlet pipe, the rear side of which is fixedly connected to the front side of the circulating pump, and the outer wall of the liquid outlet pipe is connected to multiple nozzles.

[0010] The reflux assembly includes a reflux pipe, the rear side of which is fixedly connected to the front side of the liquid storage tank, a filter plate is fixedly connected to the inner wall of the front side of the reflux pipe, and a valve is fixedly connected to the outer wall of the reflux pipe.

[0011] The flow guiding assembly includes a flow guiding shroud, the top of which is fixedly connected to the bottom of the flow guiding pipe, and multiple flow equalization plates are fixedly connected to the bottom of the flow guiding shroud.

[0012] The liquid dispensing mechanism includes a delivery pipe, the rear side of which is fixedly connected to the front side of the combing box, a cover plate rotatably connected to the front side of the delivery pipe, a sliding component provided on the outer wall of the delivery pipe, and an auxiliary component provided on the outer wall of the delivery pipe.

[0013] The sliding assembly includes an L-shaped plate, the bottom of which is fixedly connected to the outer wall of the conveying pipe, a slider is slidably connected to the bottom of the L-shaped plate, and a connecting plate is fixedly connected to the bottom of the slider.

[0014] The auxiliary component includes a receiving plate, which is fixedly connected to the outer wall of the conveying pipe, and an insert plate is slidably connected to the inner wall of the receiving plate.

[0015] This utility model discloses a tussah silk combing device. A soaking solution is added to a storage tank, and then silk is placed inside the combing box. A circulating pump soaks the silk through multiple nozzles. A valve is opened, and the soaking solution flows along an inclined plate into a return pipe under gravity. The silk is filtered through a filter plate, and the circulating pump allows the soaking solution to be recycled until the silk is thoroughly soaked. When cleaning is needed, cleaning solution is injected into the storage tank for cyclic cleaning. After cleaning, a connecting plate moves a cover plate along a slider, causing the cover plate to rotate and allowing the cleaning solution to flow out. The solution is then dried by a drying mechanism, achieving an integrated function of soaking, cleaning, and drying, thus enhancing practicality.

[0016] Turning on the exhaust fan allows outside air to enter the air collection box. The top of the air collection box filters the outside air, which is then guided through a guide pipe to a guide hood. Multiple flow equalization plates ensure that the silk is dried evenly, effectively removing surface moisture and increasing efficiency. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0018] Figure 1 This is a perspective view of the front side of the base plate of a tussah silk combing device proposed in this utility model.

[0019] Figure 2 This is a structural diagram of the combing box of a tussah silk combing device proposed in this utility model.

[0020] Figure 3 This is a partial structural diagram of the return pipe of a tussah silk combing device proposed in this utility model.

[0021] Figure 4 This is a schematic diagram of the receiving plate structure of a tussah silk combing device proposed in this utility model.

[0022] Figure 5 This is a schematic diagram of the guide shroud structure of a tussah silk combing device proposed in this utility model.

[0023] 1. Base plate; 2. Cleaning mechanism; 201. Liquid storage tank; 202. Infusion pipe; 203. Circulation pump; 204. Spraying assembly; 2041. Liquid outlet pipe; 2042. Spray nozzle; 205. Return assembly; 2051. Return pipe; 2052. Filter plate; 2053. Valve; 3. Drying mechanism; 301. Air collection box; 302. Exhaust fan; 303. Guide pipe; 304. Guide assembly; 3041. Guide hood; 3042. Flow equalization plate; 4. Liquid outlet mechanism; 401. Delivery pipe; 402. Cover plate; 403. Sliding assembly; 4031. L-shaped plate; 4032. Slider; 4033. Connecting plate; 404. Auxiliary assembly; 4041. Receiving plate; 4042. Insert plate; 5. Combing box; 6. Inclined plate. Detailed Implementation

[0024] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0025] Please see the appendix Figure 1 - Appendix Figure 3 The present invention provides an embodiment of a tussah silk combing device, comprising a base plate 1, a combing box 5 fixedly connected to the top of the base plate 1, a washing mechanism 2 provided on the rear side of the top of the base plate 1, and a drying mechanism 3 provided on the top of the combing box 5. The drying mechanism 3 is used for drying, and its main function is to dry the washed tussah silk to ensure that it reaches a suitable humidity state for subsequent combing work. A liquid discharge mechanism 4 is provided on the front side of the combing box 5, and an inclined plate 6 is fixedly connected inside the combing box 5. The design of the inclined plate 6 helps to guide the waste liquid to the liquid discharge mechanism 4, facilitating the discharge of waste liquid.

[0026] The cleaning mechanism 2 includes a liquid storage tank 201, the bottom of which is fixedly connected to the top of the base plate 1. Both sides of the liquid storage tank 201 are connected to infusion pipes 202, and both sides of the infusion pipes 202 are fixedly connected to circulation pumps 203. The circulation pumps 203 provide power for the delivery of cleaning liquid, ensuring that the cleaning liquid can be supplied stably and continuously. A return component 205 is provided on the front side of the infusion pipes 202, and a spraying component 204 is provided on the front side of the circulation pumps 203. The spraying component 204 sprays the cleaning liquid evenly onto the tussah silk to achieve the cleaning purpose.

[0027] Specifically, the base plate 1 serves as the basic support component of the entire device, with a combing box 5 fixedly connected to its top for holding and combing the tussah silk. A cleaning mechanism 2 is provided on the rear top side of the base plate 1, which cleans the tussah silk to remove surface impurities and stains. A liquid discharge mechanism 4 is provided on the front side of the combing box 5 to discharge the waste liquid generated during the combing process. The cleaning mechanism 2 includes a liquid storage tank 201, the bottom of which is fixedly connected to the top of the base plate 1, for storing the soaking solution and cleaning solution required for cleaning the tussah silk. The cleaning solution is transported from the liquid storage tank 201 to the spraying assembly 204. A return assembly 205 is provided on the front side of the delivery pipe 202 for recovering and filtering the used cleaning solution for recycling.

[0028] Please see the appendix Figure 4 - Appendix Figure 5 The drying mechanism 3 includes an air collection box 301, the bottom of which is fixedly connected to the top of the combing box 5. An exhaust fan 302 is fixedly connected to the top of the air collection box 301. Guide pipes 303 are connected to both the left and right sides of the air collection box 301. The guide pipes 303 are responsible for guiding the airflow from the air collection box 301 to the guide assembly 304. The guide assembly 304 is provided at the bottom of the guide pipes 303. The guide assembly 304 includes a guide hood 3041, the top of which is fixedly connected to the bottom of the guide pipes 303. Multiple flow equalization plates 3042 are fixedly connected to the bottom of the guide hood 3041. The function of the flow equalization plates 3042 is to further refine the airflow and improve the drying effect.

[0029] Specifically, the drying mechanism 3 includes an air collection box 301, the bottom of which is fixedly connected to the top of the combing box 5, for collecting and guiding the airflow required for drying. An exhaust fan 302 is fixedly connected to the top of the air collection box 301, which provides airflow to the drying mechanism 3, drawing external air into the air collection box 301 and guiding it to the surface of the tussah silk. A guide assembly 304 is provided at the bottom of the guide pipe 303, which includes a guide hood 3041, the top of which is fixedly connected to the bottom of the guide pipe 303, for further dispersing and guiding the airflow to ensure that the airflow can evenly and comprehensively cover the tussah silk.

[0030] Please see the appendix Figure 2 - Appendix Figure 3The spraying assembly 204 includes a liquid outlet pipe 2041, the rear side of which is fixedly connected to the front side of the circulating pump 203. Multiple nozzles 2042 are connected to the outer wall of the liquid outlet pipe 2041. The return assembly 205 includes a return pipe 2051, the rear side of which is fixedly connected to the front side of the storage tank 201, for recycling the used cleaning fluid to the storage tank 201. The rear side of the return pipe 2051 is fixedly connected to the front side of the storage tank 201. A filter plate 2052 is fixedly connected to the inner wall of the front side of the return pipe 2051. A valve 2053 is fixedly connected to the outer wall of the return pipe 2051. The valve 2053 is used to control the opening and closing and flow rate of the return pipe 2051, which facilitates operation and maintenance.

[0031] Specifically, the spraying assembly 204 includes a liquid outlet pipe 2041, the rear side of which is fixedly connected to the front side of the circulation pump 203, for conveying the cleaning liquid from the circulation pump 203 to the nozzle 2042. Multiple nozzles 2042 are connected to the outer wall of the liquid outlet pipe 2041, and the nozzles 2042 spray the cleaning liquid in a mist form onto the tussah silk to achieve uniform and efficient cleaning. A filter plate 2052 is fixedly connected to the inner wall of the front side of the return pipe 2051. The filter plate 2052 is used to filter impurities and stains in the cleaning liquid to ensure the quality of the recovered cleaning liquid.

[0032] Please see the appendix Figure 4 - Appendix Figure 5 The liquid dispensing mechanism 4 includes a conveying pipe 401, the rear side of which is fixedly connected to the front side of the combing box 5. A cover plate 402 is rotatably connected to the front side of the conveying pipe 401. A sliding assembly 403 is provided on the outer wall of the conveying pipe 401 to assist in the opening and closing of the cover plate 402. An auxiliary assembly 404 is provided on the outer wall of the conveying pipe 401. The sliding assembly 403 includes an L-shaped plate 4031, the bottom of which is fixedly connected to the outer wall of the conveying pipe 401. The bottom of the cover plate 402 is slidably connected to a slider 4032, which can slide along the L-shaped plate 4031 to open or close the cover plate 402. The bottom of the slider 4032 is fixedly connected to a connecting plate 4033. The auxiliary component 404 includes a receiving plate 4041. The outer wall of the conveying pipe 401 is fixedly connected to the receiving plate 4041, and the inner wall of the receiving plate 4041 is slidably connected to an insert plate 4042. The insert plate 4042 can be inserted into the receiving plate 4041 to further fix and support the cover plate 402 and ensure its sealing performance.

[0033] Specifically, the liquid discharge mechanism 4 includes a conveying pipe 401, the rear side of which is fixedly connected to the front side of the combing box 5, for discharging waste liquid generated during the combing process to the outside. A cover plate 402 is rotatably connected to the front side of the conveying pipe 401, which is used to close the conveying pipe 401 to prevent waste liquid from leaking out. An auxiliary component 404 is provided on the outer wall of the conveying pipe 401, which is used to further fix and support the cover plate 402 to ensure its sealing performance. The sliding component 403 includes... L-shaped plate 4031, the bottom of L-shaped plate 4031 is fixedly connected to the outer wall of conveying pipe 401, providing a sliding track for slider 4032. A connecting plate 4033 is fixedly connected to the bottom of slider 4032. The connecting plate 4033 is used to connect slider 4032 and cover plate 402 to achieve synchronous movement. Auxiliary component 404 includes support plate 4041. Support plate 4041 is fixedly connected to the outer wall of conveying pipe 401. Support plate 4041 provides a sliding and support platform for insert plate 4042.

[0034] Working principle: Soaking solution is added to the storage tank 201, and then the silk is placed in the combing box 5. The silk is soaked by the circulation pump 203 through multiple nozzles 2042. The valve 2053 is opened, and the soaking solution flows into the return pipe 2051 along the inclined plate 6 by gravity. The silk in the soaking solution is filtered by the filter plate 2052. The circulation pump 203 allows the soaking solution to be recycled until the silk is thoroughly soaked. When cleaning is required, cleaning solution is injected into the storage tank 201. After the silk is circulated and cleaned, the connecting plate 4033 drives the cover plate 402 to move along the slider 4032, causing the cover plate 402 to rotate and allowing the cleaning solution to flow out. The cleaning solution is then dried by the drying mechanism 3. This achieves the integrated function of soaking, cleaning and drying, enhancing practicality.

[0035] Turning on the exhaust fan 302 allows outside air to enter the air collection box 301. The top of the air collection box 301 filters the outside air, which is then guided through the guide pipe 303 to the guide hood 3041. Through multiple flow equalization plates 3042, the silk can be dried evenly, achieving the function of removing moisture from the surface of the silk and enhancing efficiency.

[0036] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.

Claims

1. A tussah silk combing device, comprising a base plate, characterized in that: A combing box is fixedly connected to the top of the base plate. A cleaning mechanism is provided on the rear side of the top of the base plate. A drying mechanism is provided on the top of the combing box. The drying mechanism is used for drying. A liquid discharge mechanism is provided on the front side of the combing box. An inclined plate is fixedly connected inside the combing box. The cleaning mechanism includes a liquid storage tank, the bottom of which is fixedly connected to the top of the base plate. Both sides of the liquid storage tank are connected to infusion pipes, and both sides of the infusion pipes are fixedly connected to circulation pumps. A reflux assembly is provided on the front side of the infusion pipes, and a spraying assembly is provided on the front side of the circulation pumps.

2. The tussah silk combing device according to claim 1, characterized in that: The drying mechanism includes an air collection box, the bottom of which is fixedly connected to the top of the combing box. An exhaust fan is fixedly connected to the top of the air collection box. Guide pipes are connected to both the left and right sides of the air collection box, and guide components are provided at the bottom of the guide pipes.

3. The tussah silk combing device according to claim 1, characterized in that: The spraying assembly includes a liquid outlet pipe, the rear side of which is fixedly connected to the front side of the circulating pump, and multiple nozzles are connected to the outer wall of the liquid outlet pipe.

4. The tussah silk combing device according to claim 1, characterized in that: The reflux assembly includes a reflux pipe, the rear side of which is fixedly connected to the front side of the liquid storage tank, a filter plate is fixedly connected to the inner wall of the front side of the reflux pipe, and a valve is fixedly connected to the outer wall of the reflux pipe.

5. The tussah silk combing device according to claim 2, characterized in that: The flow guiding assembly includes a flow guiding shroud, the top of which is fixedly connected to the bottom of the flow guiding pipe, and a plurality of flow equalization plates are fixedly connected to the bottom of the flow guiding shroud.

6. The tussah silk combing device according to claim 1, characterized in that: The liquid dispensing mechanism includes a delivery pipe, the rear side of which is fixedly connected to the front side of the combing box, a cover plate is rotatably connected to the front side of the delivery pipe, a sliding component is provided on the outer wall of the delivery pipe, and an auxiliary component is provided on the outer wall of the delivery pipe.

7. The tussah silk combing device according to claim 6, characterized in that: The sliding assembly includes an L-shaped plate, the bottom of which is fixedly connected to the outer wall of the conveying pipe, a slider is slidably connected to the bottom of the L-shaped plate, and a connecting plate is fixedly connected to the bottom of the slider.

8. A tussah silk combing device according to claim 6, characterized in that: The auxiliary component includes a receiving plate, which is fixedly connected to the outer wall of the conveying pipe, and an insert plate is slidably connected to the inner wall of the receiving plate.

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