Lake region gate pier bracket template
By combining modular irregular and standard templates, the problems of poor adaptability and low construction efficiency of gate pier corbel templates in lake area construction were solved, achieving efficient concrete molding and structural safety, and optimizing construction progress and cost.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SINOHYDRO BUREAU 14 CO LTD
- Filing Date
- 2025-05-07
- Publication Date
- 2026-05-15
AI Technical Summary
Traditional gate pier corbel formwork has problems such as poor adaptability to irregular structures, leakage and durability defects, and low construction efficiency in lake area construction. In particular, it is difficult to guarantee the appearance quality of concrete and structural safety in high humidity environments.
The modular combination of irregular and standard templates is adopted, including irregular templates on the left and right sides, end templates, outer templates and end templates. These are connected by channel steel to form a spatial grid structure, which can accurately match the irregular shape of the corbel, optimize the construction process and speed up the construction progress.
It improved the efficiency of formwork installation, ensured the appearance quality of concrete and the overall shape of the structure, shortened the construction period and reduced costs, and met the tight construction period requirements of the lake area.
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Figure CN224243882U_ABST
Abstract
Description
Technical Field
[0003]
[0001] This application relates to the technical field of pier brackets, and particularly to the formwork for pier brackets in lake areas. Background Art
[0002] In related technologies, a pier bracket is a cantilevered concrete structure protruding from the pier of a flood-diversion sluice. It is usually located at the top or side of the pier and resembles a "bracket" (a short and thick support arm). It is the connecting and transitional part between the pier and upper structures such as bridges and hoist platforms, and transfers the upper load to the main body of the pier through its own cantilever ability. The forming quality of the pier bracket concrete directly affects the structural safety and durability, and the traditional bracket formwork technology has the following problems:
[0003] Poor adaptability to special-shaped structures: Most brackets are broken-line cantilever structures. Conventional wooden formworks have many joints and low precision, which easily lead to surface offsets and leakage of concrete.
[0004] Leakage and durability defects: The high-humidity environment in lake areas accelerates the leakage of mortar at the formwork joints, forming honeycombed and pitted surfaces; wooden formworks are prone to water absorption and deformation, both of which affect the appearance quality and durability of concrete.
[0005] Low construction efficiency: The space of the bracket is narrow and the steel bars are dense. The installation of traditional formworks takes a long time and depends on manual experience, making it difficult to meet the urgent construction period requirements during the flood season in lake areas. Content of the Utility Model[[ID=2,0]]
[0006] To solve or partially solve the problems existing in related technologies, this application provides a formwork for pier brackets in lake areas, aiming to solve the problems of poor formwork stability, low construction quality and low construction efficiency in the concrete pouring of pier brackets.
[0007] This application provides a formwork for pier brackets in lake areas, including:
[0008] Left special-shaped formwork, right special-shaped formwork, end formwork, outer formwork, end part formwork and reserved holes for inspection bridges;
[0009] Left special-shaped formwork and right special-shaped formwork are installed on both sides of the reserved holes for inspection bridges. The upper ends of the left special-shaped formwork and the right special-shaped formwork are connected to each other, and the lower ends of the left special-shaped formwork and the right special-shaped formwork are respectively provided with beveled right-angle openings.
[0010] The end formwork is vertically installed on the right-angle opening of the left special-shaped formwork to close the end of the bracket.
[0011] The outer formwork is in the shape of "factory". One end of the outer formwork is installed on the right-angle opening of the right special-shaped formwork, and the other end is installed on the end formwork.
[0012] The end part formwork is a right-angled trapezoid. The end part formwork is installed at the upper and lower ends of the end formwork and the outer formwork to respectively close the upper and lower surfaces of the bracket.
[0013] Optionally, in some embodiments, the end template, the head template, and the outer template are tilted to the lower left as a whole to facilitate the later installation of the gate arm hinge seat.
[0014] Optionally, in some embodiments, the left irregular template, the right irregular template, the end template, the outer template, and the end template are made of 6mm thick steel plate.
[0015] Optionally, in some embodiments, the left and right irregular templates are arranged with No. 10 channel steels along the longitudinal spacing of the templates and are fully welded to the panel.
[0016] The irregular-shaped templates on the left and right sides are horizontally arranged with 14a channel steel back frames, which are connected with the facing channel steel to form a spatial grid structure.
[0017] The technical solution provided in this application may include the following beneficial effects:
[0018] By modularly combining irregular and standard templates, precise matching of the irregular shape of the corbel is achieved, effectively improving installation efficiency, enabling simultaneous construction of the corbel and gate pier, ensuring the quality of concrete appearance and overall structural form; optimizing construction procedures, accelerating construction progress, shortening the construction period, and reducing costs.
[0019] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and do not limit this application. Attached Figure Description
[0020] The above and other objects, features and advantages of this application will become more apparent from the more detailed description of exemplary embodiments thereof in conjunction with the accompanying drawings, wherein the same reference numerals generally represent the same components in the exemplary embodiments thereof.
[0021] Figure 1 This is a front view schematic diagram of the corbel template for a sluice gate pier in the lake area, as shown in the embodiments of this application;
[0022] Figure 2 This is a top view schematic diagram of the corbel template for the sluice gate pier in the lake area, as shown in the embodiments of this application;
[0023] Figure 3 This is a schematic diagram of the left-side irregular template structure of the corbel template for the lake area gate pier, as shown in the embodiments of this application;
[0024] Figure 4 This is a schematic diagram of the right-side irregular template structure of the corbel template for the lake area gate pier, as shown in the embodiments of this application;
[0025] Figure 5 This is a schematic diagram of the end template structure of the corbel template for the lake area gate pier, as shown in the embodiments of this application;
[0026] Figure 6 This is a schematic diagram of the outer template structure of the corbel template for the lake area gate pier, as shown in the embodiments of this application;
[0027] Figure 7 This is a schematic diagram of the end template structure of the corbel template of the lake area gate pier shown in the embodiments of this application.
[0028] Attached reference numerals: 1-Left irregular-shaped template, 2-Right irregular-shaped template, 3-End template, 4-Outer template, 5-End template, 6-Reserved hole for maintenance bridge, 7-Second-phase concrete, 8-Gate support arm hinge seat, 9-Gate pier. Detailed Implementation
[0029] Embodiments of this application will now be described in more detail with reference to the accompanying drawings. While embodiments of this application are shown in the drawings, it should be understood that this application may be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided to make this application more thorough and complete, and to fully convey the scope of this application to those skilled in the art.
[0030] It should be understood that although the terms "first," "second," "third," etc., may be used in this application to describe various information, this information should not be limited to these terms. These terms are only used to distinguish information of the same type from one another. For example, without departing from the scope of this application, first information may also be referred to as second information, and similarly, second information may also be referred to as first information. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.
[0031] In the description of this application, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.
[0032] Unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.
[0033] The quality of the concrete forming of the gate pier corbel directly affects the structural safety and durability. However, traditional corbel formwork technology has the following problems: poor adaptability to irregular structures: corbels are mostly zigzag cantilever structures, and conventional wooden formwork has many joints and low precision, which can easily lead to misalignment and grout leakage on the concrete surface; leakage and durability defects: the high humidity environment in the lake area accelerates grout leakage at the formwork joints, forming honeycomb pits; wooden formwork is prone to water absorption and deformation, both of which affect the appearance quality and durability of the concrete; low construction efficiency: the corbel space is narrow and the reinforcement is dense, and traditional formwork installation is time-consuming and relies on manual experience, making it difficult to meet the tight construction schedule requirements during the flood season in the lake area.
[0034] To address the aforementioned issues, this application provides a formwork template for the corbel of a sluice gate pier in a lake area. Through modular combination of irregular and standard templates, it achieves precise matching of the irregular shape of the corbel, effectively improving installation efficiency, enabling simultaneous construction of the corbel and the sluice gate pier, ensuring the quality of the concrete appearance and the overall structural form; optimizing construction procedures, accelerating construction progress, shortening the construction period, and reducing costs.
[0035] The technical solutions of the embodiments of this application are described in detail below with reference to the accompanying drawings.
[0036] Figure 1 This is a front view schematic diagram of the corbel template of the lake area gate pier shown in the embodiment of this application.
[0037] See Figure 1 A type of corbel formwork for sluice gate piers in lake areas, comprising:
[0038] Left irregular template 1, right irregular template 2, end template 3, outer template 4, end template 5, and reserved hole 6 for maintenance bridge;
[0039] The left irregular template 1, the right irregular template 2, the end template 3, the outer template 4, and the end template 5 are made of 6mm thick steel plate.
[0040] On both sides of the reserved hole 6 of the maintenance bridge, the left special-shaped formwork 1 and the right special-shaped formwork 2 are installed, seamlessly connected with the main formwork of the pier. The upper ends of the left special-shaped formwork 1 and the right special-shaped formwork 2 are connected to each other. The lower ends of the left special-shaped formwork 1 and the right special-shaped formwork 2 are respectively provided with beveled right-angle openings that are inclined relative to each other, and the two right-angle openings are connected to each other. The left special-shaped formwork 1 and the right special-shaped formwork 2 are arranged with No. 10 channel steels at the longitudinal interval of the formwork and are fully welded to the panel; the left special-shaped formwork 1 and the right special-shaped formwork 2 are arranged with No. 14a channel steel backrests transversely and are connected to the facing channel steels to form a space grid structure.
[0041] The end formwork 3 is vertically installed on the right-angle opening of the left special-shaped formwork 1 and is fixed to the side formwork of the pier by tie rods for closing the end of the corbel. The outer formwork 4 is in the shape of "factory", processed into the designed curved surface by a hydraulic bending machine. One end of the outer formwork 4 is installed on the right-angle opening of the right special-shaped formwork 2 by bolts, and the other end is installed on the end formwork 3 by bolts.
[0042] The end formwork 5 is a right-angled trapezoid. The end formwork 5 is installed at the upper and lower ends of the end formwork 3 and the outer formwork 4 to respectively close the upper and lower surfaces of the corbel. The end formwork 5, the end formwork 3 and the outer formwork 4 are inclined to the lower left side as a whole to facilitate the installation of the gate arm hinge seat in the later stage.
[0043] The allowable deviation of the overall contour dimension after the formwork installation is ±5mm, and the surface flatness is ≤3mm / 2m. Before pouring, φ20 steel strand prestressed cables are set on the backrest system, and the tension control is 10kN. The formwork is removed after the concrete strength reaches 15MPa, and the end formwork is preferentially removed, and a special wedge-shaped crowbar is used to separate the formwork interface.
[0044] The above has described the embodiments of the present application. The above description is exemplary and not exhaustive, and is not limited to the disclosed embodiments. Many modifications and changes are obvious to those of ordinary skill in the art in the technical field without departing from the scope and spirit of the described embodiments. The selection of the terms used herein is intended to best explain the principles of the embodiments, the practical application or the improvement of the technology in the market, or to enable other ordinary skill persons in the technical field to understand the embodiments disclosed herein.
Claims
1. A corbel template for a sluice gate pier in a lake area, characterized in that, Including: Left special-shaped template (1), right special-shaped template (2), end template (3), outer template (4), end part template (5) and reserved hole for inspection bridge (6); Left special-shaped template (1) and right special-shaped template (2) are installed on both sides of the reserved hole for inspection bridge (6). The upper ends of the left special-shaped template (1) and the right special-shaped template (2) are connected to each other, and the lower ends of the left special-shaped template (1) and the right special-shaped template (2) are respectively provided with right-angle openings that are inclined relative to each other. The end template (3) is vertically installed on the right-angle opening of the left special-shaped template (1) for closing the end of the corbel. The outer template (4) is in the shape of "factory". One end of the outer template (4) is installed on the right-angle opening of the right special-shaped template (2), and the other end is installed on the end template (3). The end part template (5) is a right-angled trapezoid. The end part template (5) is installed on the upper and lower ends of the end template (3) and the outer template (4) to respectively close the upper and lower surfaces of the corbel.
2. The corbel template of the lake area sluice pier according to claim 1, wherein: The end part template (5), the end template (3) and the outer template (4) are inclined as a whole to the lower left side to facilitate the installation of the gate arm hinge seat in the later stage.
3. The corbel template of the lake area sluice pier according to claim 1, wherein: The left special-shaped template (1), the right special-shaped template (2), the end template (3), the outer template (4) and the end part template (5) are made of 6 mm thick steel plates.
4. The corbel template of the lake area sluice pier according to claim 1, wherein: Channel steels No. 10 are arranged at intervals along the longitudinal direction of the left special-shaped template (1) and the right special-shaped template (2) and are fully welded to the panel; Channel steels 14a are arranged transversely on the left special-shaped template (1) and the right special-shaped template (2) and are connected to the channel steels on the veneer to form a space grid structure.