Cast aluminum heating body
By combining copper water pipes and cast aluminum heating components, the problem of poor thermal conductivity in water-based underfloor heating heaters is solved, achieving rapid heating and durability, and improving the user experience.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHONGSHAN ZHONGYANG ELECTRICAL TECH CO LTD
- Filing Date
- 2025-06-24
- Publication Date
- 2026-05-15
AI Technical Summary
Existing water-based underfloor heating heaters use pipes made of materials such as iron or stainless steel, which have poor thermal conductivity, resulting in excessively long heating times and a poor user experience.
It uses copper water pipes and cast aluminum heating components. The copper water pipes are spirally wound and fixed by aluminum profile plates. The cast aluminum heating components are composed of electric heating rods. The rapid heat conduction performance of the copper water pipes is used to quickly heat the circulating water.
It provides hot water quickly, has high thermal efficiency, a robust structure, is corrosion-resistant, leak-proof, and provides a good user experience.
Smart Images

Figure CN224246434U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electric heater technology, and in particular to a cast aluminum heating element. Background Technology
[0002] To combat the harsh winter, more and more people are choosing to install heating equipment in their homes. Underfloor heating is popular because it is easy to install, heats up quickly, and can keep the temperature throughout the room at a uniform level. However, the water pipes of most water-based underfloor heating heaters on the market are made of iron or stainless steel, which have different thermal conductivity compared to copper pipes. This results in drawbacks such as longer heating times and a poor user experience. Utility Model Content
[0003] The technical problem to be solved by this utility model is to provide a cast aluminum heating element, which is composed of a copper water pipe and multiple sets of cast aluminum heating components. The copper water pipe is heated rapidly by the multiple sets of heating components to achieve the purpose of rapid hot water supply, thereby overcoming the shortcomings of the prior art.
[0004] To solve the above-mentioned technical problems, the technical solution of this utility model is as follows:
[0005] A cast aluminum heating element includes an aluminum profile plate, a copper water pipe, and a cast aluminum heating assembly. The aluminum profile plate comprises a first arc-shaped plate, a first rib, a second arc-shaped plate, and a second rib. A flat plate is disposed between the first and second arc-shaped plates. A first outer bolt is disposed on the first rib, a second outer bolt is disposed on the second rib, and a third and fourth inner bolt are disposed on the flat plate. The copper water pipe is spirally coiled and includes at least two U-shaped units. Each U-shaped unit includes a first straight pipe section, a first arc-shaped pipe section, and a second straight pipe section. Adjacent U-shaped units are connected by the second arc-shaped pipe section. An inner hollow space is formed between the first and second straight pipe sections. The inner wall of the first arc-shaped plate is adapted to the outer wall of the first straight pipe section, and the inner wall of the second arc-shaped plate is adapted to the outer wall of the second straight pipe section. The third and fourth inner bolts pass through the inner hollow space to fix the aluminum profile plate, the copper water pipe, and the cast aluminum heating assembly together. The first and second outer bolts fix the aluminum profile plate, the copper water pipe, and the cast aluminum heating assembly together from both sides of the copper water pipe.
[0006] Furthermore, a hollow space is provided between the first straight pipe section and the second straight pipe section of two adjacent U-shaped units of the copper water pipe, and the cast aluminum heating component is installed inside the hollow space.
[0007] Furthermore, the cast aluminum heating assembly is formed by die casting at least two heating rods. The cast aluminum heating assembly is generally I-shaped with two inner arcs on both sides. The inner wall of the inner arc of the cast aluminum heating assembly is adapted to the outer wall of the first straight pipe section and the second straight pipe section.
[0008] Furthermore, one end of the copper water pipe is the water inlet, and the other end is the water outlet, with both the water inlet and the water outlet in the same direction.
[0009] The above technical solution has the following beneficial effects:
[0010] The cast aluminum heating element provided by this utility model consists of copper water pipes and multiple sets of cast aluminum heating components. When the power is turned on, the heating rod works, and the cast aluminum heating components heat up at high speed. Thanks to the rapid heat conduction performance of the copper water pipes, the circulating water is heated at high speed in the copper water pipes of the heating element to provide hot water. It has high thermal efficiency and can provide hot water quickly and continuously compared with existing electric heating elements on the market. Moreover, it has a sturdy and durable structure, which is highly favored by people. In addition, the cast aluminum heating element also has the advantages of strong corrosion resistance, no water leakage, no electric leakage, and maintenance-free operation, making the user experience very good. Attached Figure Description
[0011] To more clearly illustrate the embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are merely exemplary, and those skilled in the art can derive other embodiments based on the provided drawings without creative effort.
[0012] The structures, proportions, sizes, etc. illustrated in this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed herein, and are not intended to limit the implementation conditions of this utility model. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and objectives that this utility model can produce, should still fall within the scope of the technical content disclosed in this utility model.
[0013] Figure 1 This is a schematic diagram of the structure of a cast aluminum heating element according to the present invention;
[0014] Figure 2 This is an exploded view of a cast aluminum heating element according to this utility model;
[0015] Figure 3 This is a cross-sectional view of a cast aluminum heating element according to the present invention;
[0016] Figure 4 This is a drawing of an aluminum profile plate for a cast aluminum heating element according to this utility model;
[0017] Figure 5 This is a diagram of a copper water pipe for a cast aluminum heating element according to this utility model;
[0018] Figure 6 This is a drawing of a cast aluminum heating assembly for a cast aluminum heating element according to the present invention.
[0019] In the figure: aluminum profile plate 1, first arc plate 11, first rib plate 12, first outer bolt 121, second arc plate 13, second rib plate 14, second outer bolt 141, flat plate 15, third inner bolt 151, fourth inner bolt 152, copper water pipe 2, first straight pipe section 21, first arc pipe section 22, second straight pipe section 23, second arc pipe section 24, cast aluminum heating assembly 3, hollow 4, inner hollow 5. Detailed Implementation
[0020] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings. It should be noted that these descriptions are for the purpose of aiding understanding of this utility model, but do not constitute a limitation thereof. Furthermore, the technical features involved in the various embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other.
[0021] See Figures 1-6 As shown, this utility model discloses a cast aluminum heating element, including an aluminum profile plate, a copper water pipe, and a cast aluminum heating assembly. The aluminum profile plate 1 includes a first arc-shaped plate 11, a first rib 12, a second arc-shaped plate 13, and a second rib 14. A flat plate 15 is provided between the first arc-shaped plate and the second arc-shaped plate. The first rib is provided with a first outer bolt 121, the second rib is provided with a second outer bolt 141, and the flat plate is provided with a third inner bolt 151 and a fourth inner bolt 152. The copper water pipe 2 is spirally coiled and includes at least two U-shaped units. This utility model provides four U-shaped units, each U-shaped unit including a first straight pipe section 21, a first arc-shaped pipe section 22, and a second arc-shaped pipe section 23. Two straight pipe sections 23 are connected by two adjacent U-shaped units through a second arc-shaped pipe section 24, forming an inner hollow 5 between the first straight pipe section and the second straight pipe section; the inner wall of the first arc-shaped plate is adapted to the outer wall of the first straight pipe section, and the inner wall of the second arc-shaped plate is adapted to the outer wall of the second straight pipe section; the third inner bolt and the fourth inner bolt pass through the inner hollow to fix the aluminum profile plate 1, the copper water pipe 2 and the cast aluminum heating component 3 together; the first outer bolt and the second outer bolt fix the aluminum profile plate, the copper water pipe and the cast aluminum heating component together from both sides of the copper water pipe, and the copper water pipe and the cast aluminum heating component can be firmly fixed between the two aluminum profile plates by four sets of bolts.
[0022] The copper water pipe 2 consists of 4 U-shaped units. A hollow 4 is provided between the first straight pipe section 11 and the second straight pipe section 13 of two adjacent U-shaped units. A total of 6 cast aluminum heating components 3 are installed in the hollow 4.
[0023] The cast aluminum heating component 3 is formed by die casting at least two heating rods. It is I-shaped with inner arcs on both sides. The inner wall of the cast aluminum heating component is adapted to the outer wall of the first straight pipe section and the second straight pipe section.
[0024] One end of the copper water pipe 2 is the water inlet, and the other end is the water outlet. The water inlet and the water outlet are in the same direction.
[0025] After the power is turned on, the heating rod starts working, and the cast aluminum heating component 3 heats up at high speed. With the rapid heat conduction performance of the copper water pipe, the circulating water is heated at high speed in the copper water pipe of the cast aluminum heating body, and then flows to the entire floor through the floor heating water pipe, so that the floor heats up quickly, thereby achieving rapid room heating.
[0026] The embodiments of this utility model have been described in detail above with reference to the accompanying drawings, but this utility model is not limited to the described embodiments. For those skilled in the art, various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of this utility model, and these variations still fall within the protection scope of this utility model.
Claims
1. A cast aluminum heating element, comprising an aluminum profile plate, a copper water pipe, and a cast aluminum heating assembly, characterized in that: The aluminum profile plate (1) includes a first arc plate (11), a first rib (12), a second arc plate (13), and a second rib (14). A flat plate (15) is provided between the first arc plate and the second arc plate. The first rib is provided with a first outer bolt (121), the second rib is provided with a second outer bolt (141), and the flat plate is provided with a third inner bolt (151) and a fourth inner bolt (152). The copper water pipe (2) is spirally coiled and includes at least two U-shaped units. The U-shaped unit includes a first straight pipe section (21), a first arc pipe section (22), and a second arc pipe section (23). Two straight pipe sections (23) are connected by a second arc-shaped pipe section (24) between two adjacent U-shaped units. An inner hollow (5) is formed between the first straight pipe section and the second straight pipe section. The inner wall of the first arc plate is adapted to the outer wall of the first straight pipe section, and the inner wall of the second arc plate is adapted to the outer wall of the second straight pipe section. The third inner bolt and the fourth inner bolt pass through the inner hollow to fix the aluminum profile plate (1), the copper water pipe (2) and the cast aluminum heating assembly (3) together. The first outer bolt and the second outer bolt fix the aluminum profile plate, the copper water pipe and the cast aluminum heating assembly together from both sides of the copper water pipe.
2. The cast aluminum heating element according to claim 1, characterized in that: The copper water pipe (2) has a hollow (4) between the first straight pipe section (21) and the second straight pipe section (23) of two adjacent U-shaped units, and the cast aluminum heating component (3) is installed inside the hollow (4).
3. The cast aluminum heating element according to claim 1, characterized in that: The cast aluminum heating assembly (3) is formed by die casting of at least two heating rods. The cast aluminum heating assembly is in the shape of an I-beam with two inner arcs on both sides. The inner wall of the inner arc of the cast aluminum heating assembly is adapted to the outer wall of the first straight pipe section and the second straight pipe section.
4. The cast aluminum heating element according to claim 1, characterized in that: One end of the copper water pipe (2) is the inlet end, and the other end is the outlet end. The inlet end and the outlet end are in the same direction.