Desktop assembly line type visual inspection equipment

Abstract

The utility model relates to the technical field of visual inspection, and discloses desktop assembly line type visual inspection equipment, which comprises a conveyor, a table top assembly line type visual inspection device, a table top assembly line type visual inspection device and a table top assembly line type visual inspection device, the shell covers the conveyor, a display screen, a storage groove, a handle and a lock catch are arranged at the front end of the shell, and a controller is arranged at the rear end of the shell; the detection module comprises a support, a lifting module, a sliding seat, a camera frame, a camera and a light source, the lifting module is installed on the support and is in sliding connection with the sliding seat, the camera frame is fixed to the sliding seat, and the camera and the light source are installed on the camera frame and used for collecting images of products on the conveying belt; and the material pushing assembly comprises a vertical rod, a push rod seat and a push rod, the push rod seat is fixed to the vertical rod, and the push rod is connected with the push rod seat and used for pushing the defective products into the defective product channel. And the conveyor, the shell, the detection module, the material pushing assembly and other structures are arranged, so that automatic assembly line type detection of the to-be-detected product is realized.

Description

Technical Field

[0001] This utility model relates to the field of visual inspection technology, specifically a desktop assembly line visual inspection device. Background Technology

[0002] With the continuous development of industrial automation and intelligence, quality inspection in the manufacturing process has become increasingly important. Traditional quality inspection methods usually rely on manual operation, using visual inspection to judge product quality. This manual inspection method has problems such as low efficiency, high error rate, and high labor intensity. Especially in large-scale production, manual inspection is difficult to meet the requirements of high speed, high precision, and high stability.

[0003] Current inspection equipment primarily focuses on image processing technology based on vision sensors or cameras for automated inspection applications. However, many existing vision inspection devices still face certain limitations. Firstly, existing equipment often requires a long time for image acquisition and processing, making real-time quality monitoring difficult during high-speed production line operations. Secondly, the automation level of existing equipment is low, often requiring manual intervention and adjustments, hindering fully automated assembly line operations.

[0004] Therefore, based on the aforementioned technical issues, it is necessary for those skilled in the art to develop desktop pipeline-type visual inspection equipment. Utility Model Content

[0005] The purpose of this invention is to provide a desktop automated visual inspection device to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] Desktop pipeline-style visual inspection equipment technical solutions include:

[0008] A conveyor, with a conveyor belt on its surface, is used to carry and transport the products to be tested;

[0009] The outer casing covers the top of the conveyor. The front of the casing is equipped with a display screen, storage slot, handle and latch, and the rear is equipped with a controller.

[0010] The detection module includes a bracket, a lifting module, a slide block, a camera mount, a camera, and a light source. The lifting module is mounted on the bracket and slidably connected to the slide block. The slide block is fixed with the camera mount. The camera and light source are mounted on the camera mount for image acquisition of products on the conveyor belt.

[0011] The pusher assembly includes a vertical rod, a pusher seat, and a pusher. The pusher seat is fixed to the vertical rod, and the pusher is connected to the pusher seat to push defective products into the defective product channel.

[0012] As a preferred technical solution, it also includes a defective product sorting mechanism, which includes a defective product fixing frame, a guide frame one, a guide frame two, and a defective product channel. The guide frame one and the guide frame two are staggered and arranged on both sides of the conveyor, and the defective product channel is connected to the defective product fixing frame.

[0013] As a preferred technical solution, the lifting module is an electric lead screw structure, and the vertical height of the slide is adjusted by a controller to meet the testing requirements of products of different sizes.

[0014] As a preferred technical solution, the light source is a ring-shaped LED array distributed around the camera, and the brightness of the light source can be dynamically adjusted by a controller.

[0015] As a preferred technical solution, the controller integrates an image processing module, communicates with the camera and display screen, displays the detection results in real time, and generates a detection report.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] This utility model relates to a desktop automated visual inspection device. Its structure, including a conveyor, housing, inspection module, and feeding assembly, enables automated, streamlined inspection of products. Through the coordination of the lifting module and slide, the camera and light source can be flexibly adjusted to accommodate products of different sizes, improving the versatility and flexibility of the inspection. Simultaneously, the brightness of the ring LED array light source is dynamically adjustable, further enhancing the quality and accuracy of image acquisition. The controller integrates an image processing module, enabling real-time display of inspection results and generation of inspection reports, significantly improving inspection efficiency and accuracy. Furthermore, the design of the defective product sorting mechanism ensures that defective products are separated promptly and accurately, preventing contamination and guaranteeing the stability and reliability of product quality. Attached Figure Description

[0018] Figure 1 A schematic diagram of the overall structure of a desktop automated vision inspection device;

[0019] Figure 2 A three-dimensional structural diagram of the right side of a desktop automated vision inspection device;

[0020] Figure 3 This is a schematic diagram of the left-side three-dimensional structure of a desktop assembly line vision inspection device.

[0021] In the attached diagram, the following are the reference numerals: 1. Conveyor; 11. Conveyor belt; 2. Housing; 21. Display screen; 22. Storage trough; 23. Handle; 24. Lock; 25. Controller; 26. Defective product holder; 27. Guide frame one; 28. Guide frame two; 29. ​​Defective product channel; 31. Support; 32. Lifting module; 33. Slide; 34. Camera holder; 35. Camera; 36. Light source; 41. Upright pole; 42. Push rod seat; 43. Push rod. Detailed Implementation

[0022] The features and exemplary embodiments of various aspects of this utility model will now be described in detail. To make the objectives, technical solutions, and advantages of this utility model clearer, the following description, in conjunction with the accompanying drawings and specific embodiments, will provide a further detailed description. For those skilled in the art, this utility model can be implemented without some of these specific details. The following description of the embodiments is merely intended to provide a better understanding of this utility model by illustrating examples.

[0023] like Figure 1 , Figure 2 and Figure 3 As shown, this utility model provides a desktop assembly line type visual inspection equipment technical solution: it includes a conveyor 1, the surface of which is provided with a conveyor belt 11 for carrying and transporting the products to be inspected. The conveyor belt 11 can be a rubber belt or other suitable material to ensure that the products are stable and not damaged during transportation. The conveyor 1 can be driven by electricity or pneumatics to adapt to different working environments and requirements.

[0024] The outer casing 2 covers the conveyor 1, protecting the internal components and preventing external interference. The front of the outer casing 2 features a display screen 21, a storage slot 22, a handle 23, and a latch 24, facilitating the operator's viewing of test results, placement of tools, and movement of equipment. The rear end houses a controller 25 for controlling the operation of the entire testing equipment.

[0025] The detection module includes a bracket 31, a lifting module 32, a slide block 33, a camera mount 34, a camera 35, and a light source 36. The lifting module 32 is mounted on the bracket 31 and slidably connected to the slide block 33. Its vertical height is adjusted via an electric screw mechanism to accommodate the detection needs of products of different sizes. The camera mount 34 is fixed to the slide block 33, and the camera 35 and light source 36 are mounted on the camera mount 34 for image acquisition of products on the conveyor belt 11. The light source 36 is a ring-shaped LED array distributed circumferentially around the camera 35, and its brightness can be dynamically adjusted via a controller 25 to ensure the quality and accuracy of image acquisition.

[0026] The pusher assembly includes a vertical rod 41, a pusher seat 42, and a pusher 43. The pusher seat 42 is fixed to the vertical rod 41, and the pusher 43 is connected to the pusher seat 42, used to push detected defective products into the defective product channel 29. The pusher assembly ensures that defective products can be separated in a timely and accurate manner, avoiding the mixing of defective products.

[0027] The defective product sorting mechanism includes a defective product fixing frame 26, a first guide frame 27, a second guide frame 28, and a defective product channel 29. The first guide frame 27 and the second guide frame 28 are staggered on both sides of the conveyor 1, and the defective product channel 29 is connected to the defective product fixing frame 26. This mechanism is designed to ensure that defective products can be accurately sorted and guided to the defective product channel 29.

[0028] The controller 25 integrates an image processing module, which communicates with the camera 35 and the display screen 21 to display the detection results in real time and generate a detection report. The controller 25 can also adjust the height of the lifting module 32, the brightness of the light source 36, and control the movement of the pushing component.

[0029] Through the above embodiments, the desktop assembly line visual inspection equipment of this utility model can realize automated, efficient and high-precision inspection of products, while ensuring the stability and reliability of the inspection process.

[0030] The working principle and usage process of this utility model: After assembling the various components of this solution in sequence, work according to the above implementation methods according to actual needs to complete all working steps.

[0031] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

[0032] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0033] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0034] The embodiments described above are not exhaustive, nor do they limit the invention to specific implementations. Clearly, many modifications and variations can be made based on the above description. These embodiments are selected and specifically described in this specification to better explain the principles and practical applications of the invention, enabling those skilled in the art to effectively utilize the invention and its modifications. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the invention should be included within the protection scope of the invention.

Claims

1. A desktop automated visual inspection device, characterized in that, include: A conveyor (1) with a conveyor belt (11) on its surface is used to carry and transport the product to be inspected; The outer casing (2) covers the conveyor (1). The front end of the outer casing (2) is equipped with a display screen (21), a storage slot (22), a handle (23) and a latch (24), and the rear end is equipped with a controller (25). The detection module includes a bracket (31), a lifting module (32), a slide (33), a camera mount (34), a camera (35), and a light source (36). The lifting module (32) is mounted on the bracket (31) and slidably connected to the slide (33). The slide (33) is fixed with the camera mount (34). The camera (35) and the light source (36) are mounted on the camera mount (34) for image acquisition of products on the conveyor belt (11). The pusher assembly includes a pole (41), a pusher seat (42), and a pusher (43). The pusher seat (42) is fixed on the pole (41), and the pusher (43) is connected to the pusher seat (42) to push defective products into the defective product channel (29).

2. The desktop automated visual inspection device according to claim 1, characterized in that: It also includes a defective product sorting mechanism, which includes a defective product fixing frame (26), a guide frame one (27), a guide frame two (28) and a defective product channel (29). The guide frame one (27) and the guide frame two (28) are staggered and arranged on both sides of the conveyor (1). The defective product channel (29) is connected to the defective product fixing frame (26).

3. The desktop automated visual inspection device according to claim 1, characterized in that: The lifting module (32) is an electric lead screw structure. The vertical height of the slide (33) is adjusted by the controller (25) to adapt to the testing requirements of products of different sizes.

4. The desktop automated visual inspection device according to claim 1, characterized in that: The light source (36) is a ring-shaped LED array distributed around the camera (35), and the brightness of the light source can be dynamically adjusted by the controller (25).

5. The desktop automated visual inspection device according to claim 1, characterized in that: The controller (25) integrates an image processing module, which communicates with the camera (35) and the display screen (21) to display the detection results in real time and generate a detection report.

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