Catalyst mixing station

Abstract

The utility model discloses a catalyst mixing station, which belongs to the technical field of glue mixed catalyst and comprises a frame body and a mixing tank, a plurality of cantilever weighing modules are sequentially fixed to the top of the frame body, a plurality of connecting arms are sequentially fixed to the outer wall of the mixing tank, one end of each connecting arm is fixed to the weighing end of the corresponding cantilever weighing module, a filling mechanism is arranged at one end of the frame body, and a pre-detection mechanism is arranged at the top of the mixing tank; the filling mechanism comprises a catalyst barrel fixed at one end of the frame body, a conveying pump fixed in the frame body, and a charging valve arranged at the top of the mixing tank; the prediction mechanism comprises a sliding rail fixed to the top of the mixing tank, a sliding block connected to one side of the sliding rail in a sliding mode and an in-place sensor fixed to the top of the mixing tank. Different from manual filling of personnel, the automatic filling device is more efficient and accurate under the condition of large-scale use requirements.

Description

Technical Field

[0001] This utility model relates to the field of adhesive mixing catalyst technology, specifically a catalyst mixing station. Background Technology

[0002] Liquid catalysts are often added to adhesives before use. Adding catalysts accelerates curing, increases bond strength, and allows for rapid curing even at room temperature. Common mixing methods involve manually adding the catalyst directly to the mixing tube along with the adhesive and stirring. This allows a chemical reaction between the adhesive and catalyst, resulting in more thorough curing and enhanced adhesive layer density and durability to meet various application needs. However, relying solely on manual addition of the catalyst is inefficient for large-scale applications, and the precise amount added each time is difficult to control, leading to deviations that can affect the mixing effect.

[0003] Based on this, the present invention designs a catalyst mixing station to solve the above problems. Summary of the Invention

[0004] The purpose of this invention is to provide a catalyst mixing station to solve the above-mentioned technical problems.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a catalyst mixing station, comprising: a frame and a mixing tank; a plurality of cantilever weighing modules are sequentially fixed to the top of the frame, a plurality of connecting arms are sequentially fixed to the outer wall of the mixing tank, one end of each connecting arm is fixed to the weighing end of a cantilever weighing module, a filling mechanism is provided at one end of the frame, and a pre-inspection mechanism is provided at the top of the mixing tank;

[0006] The filling mechanism includes a catalyst tank fixed to one end of the frame, a delivery pump fixed inside the frame, and a feeding valve located at the top of the mixing tank;

[0007] The prediction mechanism includes a slide rail fixed to the top of the mixing tank, a slider slidably connected to one side of the slide rail, and a positioning sensor fixed to the top of the mixing tank;

[0008] The top of the mixing tank has an inlet for the output end of the feeding valve, and one end of the slider is fixedly connected to the outer wall of the feeding valve.

[0009] Preferably, a pneumatic diaphragm pump is fixed at the bottom of the frame, a discharge port is provided at the bottom of the mixing tank, and the discharge port of the mixing tank and the suction port of the pneumatic diaphragm pump are connected by a pipe.

[0010] Preferably, the catalyst tank has a discharge port at the bottom, the suction port of the delivery pump is connected to the discharge port of the catalyst tank through a pipe, and the discharge port of the delivery pump is connected to the inlet of the feeding valve through a pipe.

[0011] Preferably, a stirring motor is fixedly installed on the top of the mixing tank, and the stirring end of the stirring motor extends into the mixing tank.

[0012] Preferably, a capacitive level gauge and a connected ventilation valve are fixed to the top of the mixing tank, and the detection end of the capacitive level gauge extends into the mixing tank.

[0013] Preferably, an electric heating jacket is fixedly connected to the outer wall of the mixing tank, and an adhesive inlet is provided at the top of the mixing tank.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] Firstly, by utilizing the catalyst tank, delivery pump, and feeding valve in the filling mechanism, a certain amount of catalyst is automatically output into the mixing tank, which is more efficient and precise than manual filling by personnel, especially for situations with large-scale usage needs.

[0016] Secondly, the sliding rails and sliders in the prediction mechanism work together to facilitate the rapid raising and lowering of the feeding valve. Personnel can then receive and pre-test the injected catalyst to ensure more precise operation of the subsequent continuous catalyst input into the mixing tank. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall structure of this embodiment;

[0019] Figure 2 This is a schematic diagram highlighting the internal structure of the frame in this embodiment;

[0020] Figure 3 This is a schematic diagram highlighting the top structure of the mixing tank in this embodiment;

[0021] Figure 4 This is a schematic diagram highlighting the top layout of the mixing tank in this embodiment.

[0022] The attached diagram lists the components represented by each number as follows:

[0023] 1. Frame; 2. Mixing tank; 3. Cantilever weighing module; 4. Connecting arm; 5. Slide rail; 6. Slider; 7. Feeding valve; 8. Position sensor; 9. Catalyst tank; 10. Transfer pump; 11. Pneumatic diaphragm pump; 12. Stirring motor; 13. Ventilation valve; 14. Capacitive level gauge; 15. Electric heating jacket; 16. Adhesive inlet. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-4 This utility model provides a technical solution: a catalyst mixing station, including: a frame 1 and a mixing tank 2; multiple cantilever weighing modules 3 are sequentially fixed on the top of the frame 1, multiple connecting arms 4 are sequentially fixed on the outer wall of the mixing tank 2, one end of the connecting arm 4 is fixed to the weighing end of the cantilever weighing module 3, a filling mechanism is provided at one end of the frame 1, and a pre-inspection mechanism is provided on the top of the mixing tank 2.

[0026] The filling mechanism includes a catalyst tank 9 fixed to one end of the frame 1, a delivery pump 10 fixed inside the frame 1, and a feeding valve 7 located on the top of the mixing tank 2;

[0027] The predictive mechanism includes a slide rail 5 fixed to the top of the mixing tank 2, a slider 6 slidably connected to one side of the slide rail 5, and a positioning sensor 8 fixed to the top of the mixing tank 2;

[0028] The top of the mixing tank 2 has an inlet for the output end of the feeding valve 7, and one end of the slider 6 is fixedly connected to the outer wall of the feeding valve 7;

[0029] The mixing tank 2 is installed between several cantilever weighing modules 3 using connecting arms 4, which facilitates real-time weighing to determine the amount of glue injected. The catalyst to be used is pre-stored in the catalyst tank 9 in the injection mechanism, and is automatically extracted by the delivery pump 10 and delivered to the feeding valve 7 for output into the mixing tank 2. The prediction mechanism facilitates the rapid raising and lowering of the feeding valve 7 through the cooperation of slide rail 5 and slider 6, and allows personnel to receive the injected catalyst for pre-testing.

[0030] More preferably, a pneumatic diaphragm pump 11 is fixed at the bottom of the frame 1, and a discharge port is provided at the bottom of the mixing tank 2. The discharge port of the mixing tank 2 and the suction port of the pneumatic diaphragm pump 11 are connected by a pipe.

[0031] The bottom of the mixing tank 2 is the discharge port, which is connected to the pneumatic diaphragm pump 11 through a pipeline to ensure the output and transfer of the mixed material.

[0032] More preferably, the catalyst tank 9 has a discharge port at the bottom, the suction port of the conveying pump is connected to the discharge port of the catalyst tank 9 through a pipe, and the discharge port of the conveying pump is connected to the inlet of the feeding valve 7 through a pipe.

[0033] The catalyst tank 9 has an inlet at the top and an outlet at the bottom that is connected to a delivery pump via a pipeline. The delivery pump draws the catalyst and delivers it through the pipeline to the feed valve 7 to control the output.

[0034] More preferably, a stirring motor 12 is fixedly installed on the top of the mixing tank 2, and the stirring end of the stirring motor 12 extends into the mixing tank 2;

[0035] The adhesive and catalyst are mixed in the mixing tank 2 by stirring the agitator end of the stirring motor 12.

[0036] More preferably, a capacitive level gauge 14 and a connected ventilation valve 13 are fixed on the top of the mixing tank 2, and the detection end of the capacitive level gauge 14 extends into the mixing tank 2.

[0037] The amount of glue injected into the mixing tank 2 is monitored in real time by a capacitive level gauge 14. During operation, the mixing tank 2 can also be ventilated by the air exchange valve 13.

[0038] More preferably, an electric heating jacket 15 is fixedly connected to the outer wall of the mixing tank 2, and a glue inlet 16 is opened on the top of the mixing tank 2;

[0039] The mixing tank 2 ensures the injection of adhesive through the adhesive inlet 16, while the mixing tank 2 is heated by the electric heating jacket 15 to improve the mixing efficiency of adhesive and catalyst.

[0040] One specific application of this embodiment is as follows: the glue inlet 16 at the top of the mixing tank 2 is connected to the glue delivery pipeline, so that the glue can be directly delivered into the mixing tank 2. Before adding glue, multiple cantilever weighing modules 3 are used to weigh the mixing tank 2 and its components. When the glue enters the tank, it is monitored in real time by the capacitive level gauge 14. When the amount is sufficient, the glue addition is stopped, and the weight is weighed again. The catalyst in the catalyst tank 9 is drawn into the mixing tank 2 by the delivery pump according to the set ratio, and the catalyst is output to the mixing tank 2 by the feeding valve 7. After the catalyst is added, it is stirred by the stirring motor 12 according to the set time. After the mixing is completed, it is pumped out by the pneumatic diaphragm pump 11 below and transported to other tanks for subsequent use. Before adding the catalyst, the personnel can directly lift the feeding valve 7 and receive the first batch of injected catalyst by the cooperation of the slide rail 5 and the slider 6. After receiving and taking it out, an additional injection volume test is performed to determine whether the injected catalyst volume is accurate. After receiving, the feeding valve 7 can be directly lowered to connect with the mixing tank 2. The position sensor 8 determines whether the feeding valve 7 is in position, and then continuous processing can be carried out.

[0041] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0042] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0043] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A catalyst mixing station, characterized in that, include: A frame (1) and a mixing tank (2); a plurality of cantilever weighing modules (3) are fixed in sequence on the top of the frame (1), a plurality of connecting arms (4) are fixed in sequence on the outer wall of the mixing tank (2), one end of the connecting arm (4) is fixed to the weighing end of the cantilever weighing module (3), a filling mechanism is provided at one end of the frame (1), and a pre-inspection mechanism is provided on the top of the mixing tank (2); The filling mechanism includes a catalyst tank (9) fixed to one end of the frame (1), a delivery pump (10) fixed inside the frame (1), and a feeding valve (7) located on the top of the mixing tank (2). The predictive mechanism includes a slide rail (5) fixed to the top of the mixing tank (2), a slider (6) slidably connected to one side of the slide rail (5), and a positioning sensor (8) fixed to the top of the mixing tank (2). The mixing tank (2) has an opening at the top for the output end of the feeding valve (7), and one end of the slider (6) is fixedly connected to the outer wall of the feeding valve (7).

2. The catalyst mixing station according to claim 1, characterized in that: The bottom of the frame (1) is fixed with a pneumatic diaphragm pump (11), the bottom of the mixing tank (2) is provided with a discharge port, and the discharge port of the mixing tank (2) and the suction port of the pneumatic diaphragm pump (11) are connected by a pipe.

3. A catalyst mixing station according to claim 1, characterized in that: The catalyst tank (9) has a discharge port at the bottom. The suction port of the conveying pump is connected to the discharge port of the catalyst tank (9) through a pipe. The discharge port of the conveying pump is connected to the inlet of the feeding valve (7) through a pipe.

4. A catalyst mixing station according to claim 1, characterized in that: A stirring motor (12) is fixedly installed on the top of the mixing tank (2), and the stirring end of the stirring motor (12) extends into the mixing tank (2).

5. A catalyst mixing station according to claim 1, characterized in that: The top of the mixing tank (2) is fixed with a capacitive level gauge (14) and a connected ventilation valve (13), and the detection end of the capacitive level gauge (14) extends into the mixing tank (2).

6. A catalyst mixing station according to claim 1, characterized in that: An electric heating jacket (15) is fixedly connected to the outer wall of the mixing tank (2), and an adhesive inlet (16) is opened at the top of the mixing tank (2).

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