Plastic part detection equipment for Type-D interface

Abstract

The utility model discloses plastic part detection equipment with a Type-D interface, and the plastic part detection equipment comprises vibrators, a visual test bottom, a vibrator product discharge channel, a transparent glass disc, a CCD test module, a probe, an air blowing and discharging part, a storage mechanism and a rotary motor, and the two vibrators convey products to the inner ring and the outer ring of the transparent glass disc through the product discharge channel at the same time for testing; and the tested products are conveyed to the defective product storage mechanism and the non-defective product storage mechanism for classified output. According to the invention, the defects of missing detection of a manual detection mode and confusion of different types of plastic part products are overcome, the stable detection effect of the plastic part of the Type-D interface is ensured, the detection efficiency is improved, the yield of a production line is further improved, the production operation cost can be reduced, and the goal of lean production is achieved. Under the condition that the detection quality is guaranteed, the labor cost is reduced, the operation time is short, and the operation efficiency is greatly improved.

Description

Technical Field

[0001] This invention relates to a testing device, specifically to a Type-D interface plastic parts testing device that uses two vibrators to simultaneously transport products through a product discharge channel to the inner and outer rings of a transparent glass tray for testing, and then transports the tested products to a defective product storage mechanism and a good product storage mechanism. Background Technology

[0002] Current methods for inspecting Type-D interface plastic parts primarily rely on manual visual inspection or microscopic examination of the front and back of the parts for defects. This approach has several drawbacks: First, missed defects are possible, as the plastic parts are relatively small, making it difficult to detect all defects even with a microscope. Second, manual inspection is time-consuming and labor-intensive, and workers can easily confuse different types of plastic parts. This results in low efficiency and unstable production. Summary of the Invention

[0003] The purpose of this invention is to overcome the shortcomings of the prior art and provide a Type-D interface plastic part inspection device. Specifically, it relates to a Type-D interface plastic part inspection device that uses two vibrators to simultaneously transport products through a product discharge channel to the inner and outer rings of a transparent glass plate for testing, and then transports the tested products to a defective product storage mechanism and a good product storage mechanism.

[0004] The technical solution adopted by this invention to solve its technical problem is: a plastic part inspection device with a Type-D interface, including an upper vibrator, a vision testing base, and a lower vibrator. The upper vibrator is located on the upper right side of the vision testing base, and the lower vibrator is located on the lower right side of the vision testing base. A transparent glass disk is located in the center of the vision testing base, and a rotary motor is located in the center of the transparent glass disk. A defective product storage mechanism and a good product storage mechanism are located at the bottom of the vision testing base. An outer ring probe and an inner ring probe are located on the upper right side of the transparent glass disk, and the top of the transparent glass disk... The device is equipped with an outer ring upper CCD testing module, an inner ring upper CCD testing module on the upper left of the transparent glass disk, an outer ring lower CCD testing module and an inner ring lower CCD testing module on the left side of the transparent glass disk, and an air blowing and discharge component on the lower left of the transparent glass disk. The upper vibrator is connected to the upper vibrator product discharge channel, which is fixed to the right outer ring of the transparent glass disk by the upper support frame. The lower vibrator is connected to the lower vibrator product discharge channel, which is fixed to the right inner ring of the transparent glass disk by the lower support frame.

[0005] The beneficial effects of this invention are that it overcomes the shortcomings of traditional manual inspection methods, such as missed detections, the tendency for manual workers to confuse different types of plastic parts, and the time and labor-intensive nature of manual work. This invention ensures stable inspection results for Type-D interface plastic parts while improving inspection efficiency, further increasing the production line pass rate, and reducing production costs, thus achieving the goal of lean manufacturing. Compared to traditional manual inspection, this invention reduces labor costs, shortens operation time, and significantly improves operational efficiency while ensuring inspection quality. Attached Figure Description

[0006] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0007] Figure 1 This is a top view of Embodiment 1 of the present invention.

[0008] Figure 2 This is a structural diagram of the visual testing device according to Embodiment 1 of the present invention.

[0009] In the diagram: 1. Upper vibrator product discharge channel, 2. Lower vibrator product discharge channel, 3. Transparent glass plate, 4. Outer ring probe, 5. Upper outer ring CCD test module, 6. Lower outer ring CCD test module, 7. Inner ring probe, 8. Upper inner ring CCD test module, 9. Lower inner ring CCD test module, 10. Air blowing discharge component, 11. Defective product storage mechanism, 12. Good product storage mechanism, 13. Monitoring device, 14. Rotary motor, 15. Upper vibrator, 16. Vision test base, 17. Lower vibrator, 18. Lower support frame, 19. Upper support frame. Detailed Implementation

[0010] exist Figure 1 In the embodiment shown, there are an upper vibrator product discharge channel (1), a lower vibrator product discharge channel (2), a transparent glass plate (3), an outer ring probe (4), an outer ring upper CCD test module (5), an outer ring lower CCD test module (6), an inner ring probe (7), an inner ring upper CCD test module (8), an inner ring lower CCD test module (9), an air blowing discharge component (10), a defective product storage mechanism (11), a good product storage mechanism (12), a rotary motor (14), an upper vibrator (15), a visual test base (16), a lower vibrator (17), a lower support frame (18), and an upper support frame (19).

[0011] A plastic part inspection device with a Type-D interface according to the present invention includes an upper vibrator (15), a vision testing base (16), and a lower vibrator (17). The upper vibrator (15) is located on the upper right side of the vision testing base (16), and the lower vibrator (17) is located on the lower right side of the vision testing base (16). A transparent glass plate (3) is located in the center of the vision testing base (16), and a rotary motor (14) is located in the center of the transparent glass plate (3). A defective product storage mechanism (11) and a good product storage mechanism (12) are located at the lower part of the vision testing base (16). An outer ring probe (4) and an inner ring probe (7) are located on the upper right side of the transparent glass plate (3), and an outer ring probe (7) is located on the top of the transparent glass plate (3). The upper CCD test module (5) is located on the upper left of the transparent glass disk (3), the lower CCD test module (6) is located on the left side of the transparent glass disk (3), the lower CCD test module (9) is located on the outer ring, the lower CCD test module (6) is located on the left side of the transparent glass disk (3), the air blowing and discharge component (10) is located on the lower left side of the transparent glass disk (3), the upper vibrator (15) is connected to the upper vibrator product discharge channel (1), the upper vibrator product discharge channel (1) is fixed to the outer right side of the transparent glass disk (3) by the upper support frame (19), the lower vibrator (17) is connected to the lower vibrator product discharge channel (2), the lower vibrator product discharge channel (2) is fixed to the inner right side of the transparent glass disk (3) by the lower support frame (18).

[0012] A plastic part testing device with a Type-D interface according to the present invention has a triangular fixed structure for the upper vibrator product discharge channel (1), the upper vibrator (15), and the upper support frame (19). The lower vibrator product discharge channel (2), the lower support frame (18), and the lower vibrator (17) also have a triangular fixed structure. An inner ring and an outer ring structure are provided on the transparent glass plate (3).

[0013] This invention discloses a plastic part inspection device with a Type-D interface. The invention can import inspection programs for different types of Type-D interface plastic parts. Different inspection programs can be established for different types of Type-D interface plastic parts, which greatly improves the versatility and flexibility of the invention, thereby further enhancing the core competitiveness of enterprises.

[0014] This invention discloses a Type-D interface plastic part inspection device, comprising eight main structural components: a vibrator, a vibrator product discharge channel, a transparent glass disk, a probe, a CCD testing module, an air blowing discharge component, a material storage mechanism, and a rotary motor. This invention uses two vibrators precisely combined with a vision testing device via upper and lower vibrator product discharge channels to form the Type-D interface plastic part inspection device.

[0015] The working principle of the plastic part inspection equipment with a Type-D interface implementing this invention is as follows: A vibrator is connected to a vibrator product discharge channel. The product rotates through the vibration and reaches the transparent glass tray for automatic feeding. The transparent glass tray is automatically fed onto the transparent glass tray, and a rotary motor drives it to rotate. The quantity of products is automatically calculated when the product reaches the probe position. When the product reaches the CCD testing module, it is automatically inspected. This invention allows for simultaneous inspection of the inner and outer rings, thus doubling the inspection efficiency. After inspection, the product rotates to the air-blowing discharge component, where air is blown according to the inspection results to either the good product storage mechanism or the defective product storage mechanism for sorting and output.

[0016] The Type-D interface plastic part inspection equipment of this invention overcomes the pain points of traditional manual inspection methods, such as missed detections and the tendency for manual inspection to confuse different types of plastic parts. Manual inspection is time-consuming and labor-intensive. This invention ensures stable inspection results for Type-D interface plastic parts while improving inspection efficiency, further increasing the production line pass rate, and reducing production costs, thus achieving the goal of lean manufacturing. Compared to traditional manual inspection, this invention reduces labor costs, shortens operation time, and significantly improves operational efficiency while ensuring inspection quality.

[0017] The invention has proven to be very effective.

Claims

1. A plastic part inspection device with a Type-D interface, comprising an upper vibrator (15), a visual testing base (16), and a lower vibrator (17), characterized in that, An upper vibrator (15) is placed on the upper right side of the visual testing base (16), a lower vibrator (17) is placed on the lower right side of the visual testing base (16), a transparent glass plate (3) is placed in the center of the visual testing base (16), a rotary motor (14) is placed in the center of the transparent glass plate (3), a defective product storage mechanism (11) and a good product storage mechanism (12) are placed at the bottom of the visual testing base (16), an outer ring probe (4) and an inner ring probe (7) are placed on the upper right side of the transparent glass plate (3), an outer ring upper CCD testing module (5) is placed on the top of the transparent glass plate (3), and an outer ring upper CCD testing module (5) is placed on the upper left side of the transparent glass plate (3). The inner ring has an upper CCD test module (8), the left side of the transparent glass disk (3) has an outer ring lower CCD test module (6) and an inner ring lower CCD test module (9), the lower left side of the transparent glass disk (3) has an air blowing and discharge component (10), the upper vibrator (15) is connected to the upper vibrator product discharge channel (1), the upper vibrator product discharge channel (1) is fixed to the right outer ring of the transparent glass disk (3) by the upper support frame (19), the lower vibrator (17) is connected to the lower vibrator product discharge channel (2), the lower vibrator product discharge channel (2) is fixed to the right inner ring of the transparent glass disk (3) by the lower support frame (18).

2. The plastic part testing device with a Type-D interface according to claim 1, characterized in that: The upper vibrator product discharge channel (1), the upper vibrator (15), and the upper support frame (19) are triangular fixed structures.

3. The plastic part testing device with a Type-D interface according to claim 1, characterized in that: The lower vibrator product discharge channel (2), the lower support frame (18), and the lower vibrator (17) are triangular fixed structures.

4. The plastic part inspection device with a Type-D interface according to claim 1, characterized in that: The transparent glass disk (3) is provided with an inner ring and an outer ring structure.

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