Stamping device for automobile sensor shell machining

Abstract

The utility model discloses a stamping device for automobile sensor shell processing, which comprises an installation mechanism, a matching component and a replacement mechanism, the installation mechanism comprises a base and a matching die, the matching component comprises a positioning frame and a first spring, the replacement mechanism comprises a lifting plate and a driving die, and under the mutual matching action of the above mechanisms, the driving die is driven by the lifting plate to move up and down. According to the device, the die can be rapidly installed, positioned and fixed, the downtime can be shortened, the operation efficiency of a production line is improved, labor and time needed by die installation are reduced, the labor cost is reduced, meanwhile, energy consumption in the production process is reduced, in addition, a movable die can be rapidly replaced, and the production efficiency is improved. The sensor shells of different specifications or models can be produced more flexibly, market changes and customer requirements are met, and the size deviation caused by abrasion or damage of the mold can be reduced through quick replacement of the movable mold.

Description

Technical Field

[0001] This utility model relates to the field of sensor manufacturing technology, specifically a stamping device for processing automotive sensor housings. Background Technology

[0002] A stamping device for processing automotive sensor housings is a mechanical device specifically designed for producing automotive sensor housings. It uses stamping technology to process sheet metal or other materials into sensor housings of specific shapes and sizes.

[0003] First, if the mold installation process is complex, it requires more time and manual operation, resulting in low production efficiency and increased operating costs.

[0004] Secondly, the inability to quickly change movable molds makes it difficult to adapt to the production needs of different products, limiting production flexibility. Furthermore, the difficulty in changing movable molds may lead to dimensional deviations due to mold wear or damage. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, this utility model provides a stamping device for processing automotive sensor housings, thereby solving the technical problems mentioned in the background art.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: a stamping device for processing automotive sensor housings, comprising an installation mechanism, a mating component, and a replacement mechanism. The installation mechanism includes a base and a mating mold. The mating mold is installed inside the base and is mated to the base. A screw and a sliding block are installed on the base. The screw is installed inside the base and is rotatably connected to the base. The sliding block is installed inside the base and is slidably connected to the base and mated to the screw. The mating component includes a positioning frame and a first spring. The positioning frame is installed on the screw and is slidably connected to the screw. The first spring is fixedly installed inside the screw, with one end fixedly connected to the positioning frame. A hydraulic cylinder and a discharge component are installed inside the base. The hydraulic cylinder is fixedly installed inside the base, and the discharge component is fixedly installed on the hydraulic cylinder and slidably connected to the mating mold.

[0009] Preferably, the replacement mechanism includes a lifting plate and an active mold. The lifting plate is mounted on the base and slidably connected to the base. The lifting plate is provided with a second spring and a fixing member. One end of the second spring is fixedly installed in the fixing member. The fixing member is mounted on the lifting plate and is slidably connected to the lifting plate and cooperates with the active mold.

[0010] In a further preferred embodiment, the base is provided with a first sliding groove and a second sliding groove, the first sliding groove being located at the bottom of the base, and a positioning rod being provided on the base, the positioning rod being provided with the second sliding groove, to facilitate the sliding of the lifting plate.

[0011] In a further preferred embodiment, a first roller is installed at the bottom of the sliding block, and a second roller is installed on the lifting plate. The first roller is slidably connected to a first sliding groove, and the second roller is slidably connected to a second sliding groove, which facilitates the operation of the device.

[0012] In a further preferred embodiment, the sliding block is provided with a locking block, and the bottom of the mating mold is provided with a first locking hole. The locking block is connected to the first locking hole to facilitate the fixing of the position of the mating mold.

[0013] In a further preferred embodiment, the screw is provided with a square hole, the positioning frame is provided with a square rod and a positioning block, the square rod is connected to the square hole, and the positioning blocks are distributed in a circumferential array on the positioning frame to facilitate the fixing of the screw position.

[0014] In a further preferred embodiment, the base is provided with a positioning hole, the positioning block is connected to the positioning hole, and the discharge component is provided with a discharge rod, which is distributed in a linear array on the discharge component to facilitate the discharge of the stamped component.

[0015] In a further preferred embodiment, the active mold is provided with a second locking hole and a mounting plate, the lifting plate is provided with a mounting groove, the mounting groove and the mounting plate are slidably connected, and the second locking hole is engaged with a fixing member to facilitate the fixation of the active mold position.

[0016] (III) Beneficial Effects

[0017] Compared with the prior art, the present invention provides a stamping device for processing automotive sensor housings, which has the following advantages:

[0018] By setting up an installation mechanism, this device can quickly install and position the mold through the cooperation of components such as the base and the mold, which can reduce downtime and improve the operating efficiency of the production line. Secondly, it can reduce the manpower and time required for mold installation, reduce labor costs, and reduce energy consumption in the production process.

[0019] By setting up a matching component, the device can quickly change the movable mold under the mutual cooperation of the positioning frame and the first spring, making the production of sensor housings of different specifications or models more flexible, adapting to market changes and customer needs. The quick change of the movable mold can reduce dimensional deviations caused by mold wear or damage.

[0020] In this invention, by setting up a replacement mechanism, the roller design in the device allows the lifting plate to slide stably on the base under the mutual cooperation of components such as the lifting plate and the active mold, thus improving the ease of operation. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of a stamping device for processing automotive sensor housings according to this utility model;

[0022] Figure 2 This is a schematic diagram of the overall structure of this utility model from another angle;

[0023] Figure 3 This is a cross-sectional view of the internal structure of the mating mold in this utility model;

[0024] Figure 4 This is a cross-sectional view of the internal structure of the base in this utility model;

[0025] Figure 5 This is an exploded view of the installation mechanism in this utility model.

[0026] In the diagram: 1. Base; 2. Mold; 3. Screw; 4. Sliding block; 5. Positioning frame; 6. First spring; 7. Hydraulic cylinder; 8. Discharge part; 9. Lifting plate; 10. Active mold; 11. Second spring; 12. Fixing part; 13. First slide groove; 14. Second slide groove; 15. Positioning rod; 16. First roller; 17. Second roller; 18. Locking block; 19. First locking hole; 20. Square hole; 21. Square rod; 22. Positioning block; 23. Positioning hole; 24. Discharge rod; 25. Second locking hole; 26. Mounting plate; 27. Mounting groove. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Example 1:

[0029] Please see Figures 1-5A stamping device for processing automotive sensor housings includes an installation mechanism, a mating assembly, and a replacement mechanism. The installation mechanism includes a base 1 and a mating mold 2. The mating mold 2 is installed inside the base 1 and mated with the base 1. A screw 3 and a sliding block 4 are installed on the base 1. The screw 3 is installed inside the base 1 and rotatably connected to the base 1. The sliding block 4 is installed inside the base 1 and slidably connected to the base 1 and mated with the screw 3. The mating assembly includes a positioning frame 5 and a first spring 6. The positioning frame 5 is installed on the screw 3 and slidably connected to the screw 3. The first spring 6 is fixedly installed inside the screw 3, with one end fixedly connected to the positioning frame 5. A hydraulic cylinder 7 and a discharge component 8 are installed inside the base 1. The hydraulic cylinder 7 is fixedly installed inside the base 1 and slidably connected to the hydraulic cylinder 7 and the mating mold 2.

[0030] In this embodiment, the installation mechanism includes a base 1 and a mating mold 2. During use, the mating mold 2 can be installed onto the base 1. Then, the positioning frame 5 can be pulled directly, causing it to pull the first spring 6 installed inside the screw 3. The positioning block 22 on the positioning frame 5 disengages from the positioning hole 23 on the base 1, and the square rod 21 on the positioning frame 5 slides inside the square hole 20, thus making the position of the screw 3 no longer fixed. At this time, rotating the positioning frame 5 causes the screw 3 to rotate inside the base 1, while the sliding block 4, which is threaded onto the screw 3, remains in place on the base. 1. When the sliding block 4 slides inside the base 1, the first roller 16 installed at the bottom of the sliding block 4 slides in the first groove 13 inside the base 1. The sliding block 4 is provided with a locking block 18, which is connected to the first locking hole 19 on the mating mold, so that the mating mold 2 can be fixedly installed inside the base 1. When the material in the mating mold 2 is stamped, the hydraulic cylinder 7 installed at the bottom of the main body drives the discharge part 8 to slide inside the base 1. The discharge rod 24 is slidably connected to the mating mold 2.

[0031] In this embodiment, the replacement mechanism includes a lifting plate 9 and an active mold 10. In use, the active mold 10 can be installed on the lifting plate 9, and the mounting plate 26 on the active mold 10 can be installed into the mounting groove 27. Before this, the fixing member 12 installed in the lifting plate 9 is pulled so that the fixing member 12 can directly compress the second spring 11, allowing the fixing member 12 to slide in the lifting plate 9. When the active mold 10 is fully installed in the lifting plate 9, the fixing member 12 is released so that the fixing member 12 can engage with the second locking hole 25 on the active mold 10. When sliding in the lifting plate 9, the second roller 17 installed on the lifting plate 9 engages with the second sliding groove 14 in the positioning rod 15, facilitating the sliding of the lifting plate 9 on the base 1, thereby completing the processing of the sensor housing.

[0032] Example 2:

[0033] In summary, during use, the active mold 10 can be installed onto the lifting plate 9, and the mounting plate 26 on the active mold 10 can be installed into the mounting groove 27. Before this, the fixing member 12 installed in the lifting plate 9 should be pulled so that the fixing member 12 can directly compress the second spring 11, allowing the fixing member 12 to slide in the lifting plate 9. When the active mold 10 is fully installed in the lifting plate 9, the fixing member 12 should be released so that it can engage with the second locking hole 25 on the active mold 10. When sliding in the lifting plate 9, the second roller 17 installed on the lifting plate 9 engages with the second sliding groove 14 in the positioning rod 15, facilitating the sliding of the lifting plate 9 on the base 1, thereby completing the processing of the sensor housing. After installing the active mold 10 on the mounting plate 26, the mating mold 2 should be installed on the base 1. Then, the positioning frame 5 can be pulled directly to position the sensor housing. The frame 5 pulls the first spring 6 installed inside the screw 3, and the positioning block 22 on the positioning frame 5 disengages from the positioning hole 23 on the base 1. The square rod 21 on the positioning frame 5 slides inside the square hole 20, so that the position of the screw 3 is no longer fixed. At this time, the positioning frame 5 is rotated, the screw 3 rotates inside the base 1, and the sliding block 4 that is threaded with the screw 3 slides inside the base 1. When the sliding block 4 slides inside the base 1, the first roller 16 installed at the bottom of the sliding block 4 slides in the first sliding groove 13 inside the base 1. The sliding block 4 is provided with a locking block 18, which is connected to the first locking hole 19 on the mating mold, so that the mating mold 2 can be fixedly installed inside the base 1. When the material in the mating mold 2 is stamped, the hydraulic cylinder 7 installed at the bottom of the main body drives the discharge part 8 to slide inside the base 1, and the discharge rod 24 is slidably connected to the mating mold 2.

[0034] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

Claims

1. A stamping apparatus for processing automotive sensor housings, comprising an mounting mechanism, mating components, and a replacement mechanism, characterized in that, The installation mechanism includes a base (1) and a mating mold (2). The mating mold (2) is installed inside the base (1) and is mated to the base (1). A screw (3) and a sliding block (4) are installed on the base (1). The screw (3) is installed inside the base (1) and is rotatably connected to the base (1). The sliding block (4) is installed inside the base (1) and is slidably connected to the base (1) and mated to the screw (3). The mating assembly includes a positioning frame (5) and a first spring (6). The positioning frame (5) is installed on the screw (3) and is slidably connected to the screw (3). The first spring (6) is fixedly installed inside the screw (3), and one end of it is fixedly connected to the positioning frame (5). A hydraulic cylinder (7) and a discharge component (8) are installed inside the base (1). The hydraulic cylinder (7) is fixedly installed inside the base (1). The discharge component (8) is fixedly installed on the hydraulic cylinder (7) and is slidably connected to the mating mold (2).

2. The stamping device for processing automotive sensor housings according to claim 1, characterized in that: The replacement mechanism includes a lifting plate (9) and an active mold (10). The lifting plate (9) is mounted on the base (1) and slidably connected to the base (1). A second spring (11) and a fixing member (12) are provided on the lifting plate (9). One end of the second spring (11) is fixedly installed in the fixing member (12). The fixing member (12) is mounted on the lifting plate (9) and slidably connected to the lifting plate (9) and cooperatingly connected to the active mold (10).

3. The stamping device for processing automotive sensor housings according to claim 2, characterized in that: The base (1) is provided with a first slide groove (13) and a second slide groove (14). The first slide groove (13) is located at the bottom of the base (1). The base (1) is provided with a positioning rod (15), and the positioning rod (15) is provided with a second slide groove (14).

4. The stamping device for processing automotive sensor housings according to claim 3, characterized in that: The bottom of the sliding block (4) is equipped with a first roller (16), and the lifting plate (9) is equipped with a second roller (17). The first roller (16) is slidably connected to the first slide groove (13), and the second roller (17) is slidably connected to the second slide groove (14).

5. The stamping device for processing automotive sensor housings according to claim 1, characterized in that: The sliding block (4) is provided with a locking block (18), and the bottom of the mating mold (2) is provided with a first locking hole (19). The locking block (18) is connected to the first locking hole (19).

6. The stamping device for processing automotive sensor housings according to claim 5, characterized in that: The screw (3) is provided with a square hole (20), and the positioning frame (5) is provided with a square rod (21) and a positioning block (22). The square rod (21) is connected to the square hole (20), and the positioning blocks (22) are arranged in a circular array on the positioning frame (5).

7. The stamping device for processing automotive sensor housings according to claim 6, characterized in that: The base (1) is provided with a positioning hole (23), the positioning block (22) is connected to the positioning hole (23), and the discharge component (8) is provided with a discharge rod (24), which is distributed in a linear array on the discharge component (8).

8. A stamping device for processing automotive sensor housings according to claim 2, characterized in that: The active mold (10) is provided with a second card hole (25) and a mounting plate (26), and the lifting plate (9) is provided with a mounting groove (27). The mounting groove (27) and the mounting plate (26) are slidably connected, and the second card hole (25) is connected to the fixing member (12).

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