Novel nut welding equipment

Abstract

The utility model discloses novel nut welding equipment, and belongs to the technical field of nut welding equipment. A welding jig and a resistance welding machine are arranged at the top of the machine table, and an air exhaust mechanism is arranged at the position, close to the welding jig, of the top of the machine table. The air exhaust mechanism comprises a connecting base fixedly connected to the top of the machine table, a connector detachably connected to the top of the connecting base and a bamboo joint universal pipe fixedly connected to one end of the connector, a cavity is formed in the connecting base, and the end, away from the bamboo joint universal pipe, of the connector is inserted into the cavity and detachably connected with an air filter element pipe; according to the utility model, more accurate and rapid adjustment can be realized to get close to a smoke generating point to extract welding smoke in time, the extracted smoke is pretreated, the working environment of operators is effectively improved, and the joint and the filter element pipe are of a threaded detachable structure, so that the subsequent maintenance and replacement operation is facilitated.

Description

Technical Field

[0001] This utility model relates to the technical field of nut welding equipment, specifically a novel nut welding equipment. Background Technology

[0002] Welding nuts is a common joining process in mechanical parts and sheet metal fabrication, especially in automotive parts and sheet metal structural components. Traditional nut welding equipment generally uses resistance welding machines with welding fixtures to achieve rapid welding of nuts to the substrate.

[0003] However, during the welding process, many metal parts (especially nuts) have anti-rust oil, lubricating oil or electroplating layers on their surface. Under high-temperature resistance welding, these layers will thermally decompose and produce a lot of fumes and harmful gases, which not only threaten the health of the operators, but also affect the entire working environment under batch welding operations.

[0004] Based on this, the present invention designs a new type of nut welding equipment to solve the above problems. Summary of the Invention

[0005] The purpose of this invention is to provide a new type of nut welding equipment to solve the above-mentioned technical problems.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a novel nut welding equipment, comprising: a machine base; a welding fixture and a resistance welding machine are respectively provided on the top of the machine base, and an air extraction mechanism is provided on the top of the machine base near the welding fixture;

[0007] The air extraction mechanism includes a connecting base fixedly connected to the top of the machine, a connector detachably connected to the top of the connecting base, and a bamboo-joint universal tube fixedly connected to one end of the connector. The connecting base has a cavity inside, and the end of the connector away from the bamboo-joint universal tube is inserted into the cavity and is detachably connected to an air filter tube.

[0008] Preferably, the top of the connector has an insertion hole that communicates with its cavity, and the connector and the connector have multiple mating threaded holes, with fastening bolts threaded through them to achieve locking.

[0009] Preferably, the connector and the air filter tube are respectively provided with matching threads, and the air filter tube is connected to the connector through the threads and inserted into the cavity of the connector seat.

[0010] Preferably, one end of the connecting seat is fixedly connected to an external pipe that communicates with its cavity. The external pipe is used to connect to the external exhaust pump body to realize the exhaust function.

[0011] Preferably, a horn-shaped tube head is fixedly connected to the end of the bamboo-joint universal tube away from the joint, which is used to increase the air intake range and improve the air extraction efficiency.

[0012] Preferably, the air passages of the connector, the bamboo-joint universal tube, and the air filter tube are connected to form a continuous air extraction channel.

[0013] Preferably, a rubber ring is fitted onto the end of the connector facing the connecting seat, and the connector is installed on the connecting seat to improve the sealing performance.

[0014] Compared with the prior art, the beneficial effects of this utility model are: it can be adjusted more accurately and quickly to get close to the point of smoke generation and remove welding fumes in a timely manner, and pre-treat the extracted fumes, effectively improving the working environment of operators. The connector and filter tube are threaded and detachable, which facilitates subsequent maintenance and replacement operations. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the overall structure of this embodiment;

[0017] Figure 2 This is a front view diagram highlighting the overall structure of this embodiment;

[0018] Figure 3 This is a schematic diagram highlighting the arrangement of the bamboo-joint universal tube in this embodiment;

[0019] Figure 4 This is a schematic diagram illustrating the assembly structure of the connector in this embodiment;

[0020] Figure 5 This is a schematic diagram highlighting the air filter tube connection structure in this embodiment.

[0021] The attached diagram lists the components represented by each number as follows:

[0022] 1. Machine base; 2. Welding fixture; 3. Resistance welding machine; 4. Connecting seat; 5. Joint; 6. Air filter tube; 7. Insertion hole; 8. Fastening bolt; 9. External connecting pipe; 10. Bass joint universal tube; 11. Rubber ring; 12. Horn tube head. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-5 This utility model provides a technical solution: a novel nut welding equipment, comprising: a machine base 1; a welding fixture 2 and a resistance welding machine 3 are respectively provided on the top of the machine base 1, and an air extraction mechanism is provided on the top of the machine base 1 near the welding fixture 2;

[0025] The air extraction mechanism includes a connecting seat 4 fixedly connected to the top of the machine base 1, a connector 5 detachably connected to the top of the connecting seat 4, and a bamboo joint universal tube 10 fixedly connected to one end of the connector 5. The connecting seat 4 has a cavity inside, and the end of the connector 5 away from the bamboo joint universal tube 10 is inserted into the cavity and is detachably connected to an air filter tube 6.

[0026] During resistance welding, the high temperature causes coatings, oil, and metal to evaporate, producing fumes and harmful gases. The extraction mechanism creates a local negative pressure near the welding point through the bamboo-joint universal tube 10, which accurately sucks away the fumes. After the filter tube filters impurities, the fumes are discharged through the connecting seat 4, realizing localized fixed-point extraction in the welding area, effectively removing welding fumes. The extraction system has a modular structure and is easy to disassemble and maintain.

[0027] More preferably, the top of the connector 4 is provided with an insertion hole 7 that communicates with its cavity, and the connector 5 and the connector 4 are provided with multiple matching threaded holes, and fastening bolts 8 are threaded through to achieve locking.

[0028] After the connector 5 is inserted into the connector 4, it is locked with bolts to prevent loosening during use. It is easy to disassemble and assemble, and easy to replace the connector 5 or clean the pipeline. The socket 7 provides a channel for the connector 5 to be inserted, ensuring gas flow between the connector 5 and the connector 4.

[0029] More preferably, the connecting ends of the connector 5 and the air filter tube 6 are respectively provided with matching threads, and the air filter tube 6 is connected to the connector 5 through the threads and inserted into the cavity of the connecting seat 4;

[0030] The air filter tube 6 and the connector 5 are securely connected by a threaded connection. The air filter tube 6 is inserted into the connector 4 to form a complete air extraction path. The air filter tube 6 has activated carbon inside, which can initially filter out particulate matter and odors in the smoke.

[0031] More preferably, one end of the connecting seat 4 is fixedly connected to an external pipe 9 that communicates with its cavity. The external pipe 9 is used to connect to the external exhaust pump body to realize the exhaust function.

[0032] The external pipe 9 serves as an exhaust port, connecting to an air pump to establish a negative pressure channel. The air pump drives the airflow, allowing the gas in the welding area to flow in and be discharged to subsequent processing equipment.

[0033] In a further preferred embodiment, the end of the bamboo joint universal tube 10 away from the connector 5 is fixedly connected to a horn tube head 12, which is used to increase the air intake range and improve the air extraction efficiency.

[0034] The horn-shaped design of the horn head 12 increases the inlet area and improves the air extraction coverage area. Combined with the bamboo joint universal tube 10, the angle can be adjusted so that the horn mouth is aligned with the pollution source. It can be flexibly positioned for different work positions, improving adaptability.

[0035] In a further preferred embodiment, the air passages of the connector 5, the bamboo joint universal tube 10, and the air filter tube 6 are connected to form a continuous air extraction channel;

[0036] Connector 5, bamboo joint universal tube 10 and air filter tube 6 are connected to form an air extraction channel. The three form a continuous pipeline with a single air extraction channel inside.

[0037] More preferably, a rubber ring 11 is fitted on the end of the connector 5 facing the connecting seat 4, and the connector 5 is installed on the connecting seat 4 to improve the sealing performance;

[0038] The rubber ring 11 forms a flexible seal between the contact surfaces of the joint 5 and the connecting seat 4, preventing air leakage due to tiny gaps at the interface.

[0039] A specific application of this embodiment is as follows: Based on the actual working position of the welding fixture 2 and the resistance welding machine 3, one end of the horn tube head 12 of the bamboo joint universal tube 10 of the air extraction mechanism can be adjusted to be closest to the welding point without affecting the processing. Then, the operator can fix the workpiece to be welded on the welding fixture 2, start the resistance welding machine 3 to weld the nut, and at the same time start the external air extraction pump for exhaust. The recently generated smoke and dust is sucked in by the horn tube head 12 and guided through the bamboo joint universal tube 10 and the connector 5. The bamboo joint universal tube 10 can flexibly adjust the air extraction direction according to different welding points. After the air is pre-filtered by the air filter tube 6, and finally discharged through the connecting seat 4 and the external pipe 9, it is discharged to the subsequent processing equipment to achieve effective exhaust. During maintenance, the air extraction mechanism connector 5 is a detachable structure, and the air filter tube 6 can be disassembled and replaced without affecting the machine 1.

[0040] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0041] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0042] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A novel nut welding equipment, characterized in that, include: Machine base (1); The top of the machine base (1) is respectively provided with a welding fixture (2) and a resistance welding machine (3), and the top of the machine base (1) is provided with an air extraction mechanism near the welding fixture (2); The air extraction mechanism includes a connecting seat (4) fixedly connected to the top of the machine base (1), a connector (5) detachably connected to the top of the connecting seat (4), and a bamboo joint universal tube (10) fixedly connected to one end of the connector (5). The connecting seat (4) has a cavity inside. The end of the connector (5) away from the bamboo joint universal tube (10) is inserted into the cavity and is detachably connected to an air filter tube (6).

2. The novel nut welding equipment according to claim 1, characterized in that: The top of the connector (4) is provided with an insertion hole (7) that connects to its cavity. The connector (5) and the connector (4) are provided with multiple matching threaded holes, and fastening bolts (8) are threaded through to achieve locking.

3. The novel nut welding equipment according to claim 2, characterized in that: The connector (5) and the air filter tube (6) are respectively provided with matching threads. The air filter tube (6) is connected to the connector (5) through the threads and inserted into the cavity of the connector (4).

4. The novel nut welding equipment according to claim 1, characterized in that: One end of the connecting seat (4) is fixedly connected to an external pipe (9) that communicates with its cavity. The external pipe (9) is used to connect to the external exhaust pump body to realize the exhaust function.

5. The novel nut welding equipment according to claim 1, characterized in that: The end of the bamboo joint universal tube (10) away from the connector (5) is fixedly connected to a horn tube head (12) to increase the air intake range and improve the air extraction efficiency.

6. The novel nut welding equipment according to claim 1, characterized in that: The air passages of the connector (5), the bamboo joint universal tube (10) and the air filter tube (6) are connected to form a continuous air extraction channel.

7. The novel nut welding equipment according to claim 1, characterized in that: A rubber ring (11) is fitted on one end of the connector (5) facing the connecting seat (4). The connector (5) is installed on the connecting seat (4) to improve the sealing performance.

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