Automatic piece suction machine for molded tiles
By designing an automatic tile suction machine, the efficiency bottleneck in the tile removal process is solved through the coordinated work of the drive module, gimbal module, suction cup module, and sensor group, achieving efficient and automated production and improving production efficiency and stability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- YIXING BAINI MACHINERY FACTORY
- Filing Date
- 2025-03-04
- Publication Date
- 2026-05-19
AI Technical Summary
In existing technologies, the process of removing tiles from the mold of the tile press machine has become a bottleneck restricting the improvement of production efficiency. Manual tile removal is slow and easily affected by worker fatigue, while simple mechanical devices have limited functions and insufficient speed and accuracy in tile removal.
Design an automatic sheet suction machine for molded tiles, including a support frame, drive module group, gimbal module, suction cup module, sensor group and control system. Through the coordinated work of multiple functional modules, automated operation is achieved. The sensor monitors the position, and the vacuum generator and solenoid valve precisely control the suction force to ensure stable and reliable suction.
It greatly improves production efficiency, reduces labor costs and the possibility of human error, ensures the stability and reliability of tile picking, reduces the occurrence of tiles falling, and achieves highly efficient automated production.
Smart Images
Figure CN224255676U_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of tile production equipment technology, and in particular to an automatic tile suction machine for molded tiles. Background Technology
[0002] With the continuous development of the construction industry, molded roofing sheets are widely used in various construction projects due to their aesthetic appeal, durability, and excellent waterproof performance. From residential to commercial buildings, the market demand for molded roofing sheets continues to grow. To meet this increasing market demand, the production scale of molded roofing sheets is constantly expanding, and production processes are gradually moving towards automation and intelligentization.
[0003] With the maturity of tile press technology, the entire tile production process has gradually become large-scale. However, the step of removing tiles from the tile press mold has become a key bottleneck restricting further improvement in production efficiency. The early manual tile removal method can no longer meet the pace of large-scale production. Manual tile removal is slow and easily affected by factors such as worker fatigue, failing to meet the needs of continuous and efficient production; simple mechanical devices have limited functions and insufficient speed and accuracy in tile removal. Summary of the Invention
[0004] The purpose of this utility model is to solve the above-mentioned problems by proposing an automatic sheet suction machine for molded tiles.
[0005] To achieve the above objectives, the following technical solution was adopted:
[0006] An automatic sheet suction machine for molded tiles includes a support frame, a drive module group, a gimbal module, a fixing plate, a suction cup module, a sensor group, and a control system. The drive module group is located on top of the support frame, and a support frame is located on the side of the support frame. A central control box is located on top of the support frame. The drive module group includes a first drive module and a second drive module. The first drive module is located inside the support frame. The gimbal module includes a first gimbal and a second gimbal. The first gimbal is located above the support frame, and the second drive module is located on the first gimbal. The second gimbal is located on the side of the first gimbal. A fixing plate is located at the bottom of the second gimbal. The suction cup module is located on the fixing plate. The sensor group includes several sensors, which are respectively located at the front and rear ends of the inner side of the support frame and on the suction cup module. The control system is located in the central control box.
[0007] Preferably, the inner side of the bracket is provided with a plurality of fixing frames, which are respectively set at the front and rear ends of the inner side of the bracket. The fixing frames are L-shaped, and the shorter side wall of the fixing frame is provided with a buffer column, and the longer side wall of the fixing frame is provided with a notch.
[0008] Preferably, the first drive module includes a first slide rail and a first drive device. The first slide rail is mounted on a bracket, and the first drive device is mounted on the inner side of the bracket and fixed to the fixed frame. The first drive device is connected and driven by a synchronous belt.
[0009] Preferably, the bottom of the first gimbal is provided with a first slider, the first slider is matched with a first slide rail, the height of the first gimbal is not lower than the notch, the side of the first gimbal is provided with a groove, the groove is provided with a drag chain, one end of the drag chain is connected to the first gimbal, and the other end is connected to the central control box.
[0010] Preferably, the second drive module includes a second slide rail, a second drive device, and a crank. The second slide rail is disposed on the first gimbal, the second drive device is disposed on the first gimbal and passes through the side wall of the first gimbal, and the drive shaft of the second drive device is provided with a crank at its end, and the end of the crank is provided with a limiting post.
[0011] Preferably, a second slider is provided on the side of the second gimbal, the second slider is matched with the second slide rail, a groove is provided on the second gimbal, the groove is matched with the limiting post, and springs are provided on both sides of the second gimbal, the springs are respectively connected to the first gimbal and the second gimbal.
[0012] Preferably, the suction cup module includes a suction cup device, a brancher, a filter element, a vacuum generator, a solenoid valve, and an air source. The suction cup device, brancher, filter element, and vacuum generator are respectively mounted on a fixed plate, the solenoid valve is mounted on a first gimbal, and the air source is mounted in a central control box.
[0013] Preferably, the suction cup device, brancher, filter element, vacuum generator, solenoid valve and air source are connected by air pipes, and the control system is electrically connected to the first drive device, the second drive device, the vacuum generator, the solenoid valve and the sensor group.
[0014] Preferably, the sensor is a photoelectric sensor, and the height of the sensor at both the front and rear ends inside the bracket is not higher than the bottom of the first gimbal.
[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0016] The device consists of a drive module group, a gimbal module, a suction cup module, a sensor group, and a control system. The multiple functional modules work together and are controlled by the control system to realize the automated operation of the device. From the first and second drive devices controlling the movement of the first and second gimbals, to the solenoid valves and vacuum generator controlling the operation of the suction cup device, and then to the sensor group monitoring the position of the first gimbal, the entire process does not require much human intervention, which greatly improves production efficiency and reduces labor costs and the possibility of human error.
[0017] The sensor array inside the bracket can accurately monitor the movement of the first gimbal. The brancher can evenly distribute the suction power to each suction cup device. The filter can prevent dust and other impurities from entering the system and affecting the suction power. Under the control system, the vacuum generator and solenoid valve can precisely adjust the suction power and switching time according to the actual situation. They can also monitor whether the suction cup device has picked up the molded tile, thereby ensuring that the suction cup device picks up the molded tile more stably and reliably, and reducing the occurrence of tiles falling off during the picking process. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the structure of an automatic sheet suction machine for molded tiles according to Embodiment 1 of this utility model;
[0019] Figure 2 This is a schematic diagram of the first drive module of an automatic molded tile suction machine according to Embodiment 1 of this utility model;
[0020] Figure 3 This is a schematic diagram of the first drive device of an automatic sheet suction machine for molded tiles according to Embodiment 1 of this utility model;
[0021] Figure 4 This is a schematic diagram of the first gimbal of an automatic sheet suction machine for molded tiles according to Embodiment 1 of this utility model;
[0022] Figure 5 This is a top view of the first gimbal of an automatic sheet-feeding machine for molded tiles according to Embodiment 1 of this utility model;
[0023] Figure 6 This is a schematic diagram of the second drive module of an automatic molded tile suction machine according to Embodiment 1 of this utility model;
[0024] Figure 7 This is a schematic diagram of the second gimbal of an automatic sheet suction machine for molded tiles according to Embodiment 1 of this utility model;
[0025] Figure 8 This is a schematic diagram of the suction cup module of an automatic molded tile suction machine according to Embodiment 1 of this utility model;
[0026] Figure 9This is a schematic diagram of the suction cup module structure of an automatic molded tile suction machine according to Embodiment 1 of this utility model;
[0027] Figure 10 This is a schematic diagram of the control circuit of an automatic sheet suction machine for molded tiles according to Embodiment 1 of this utility model;
[0028] Figure 11 This is a schematic diagram of the sensor group of an automatic sheet suction machine for molded tiles according to Embodiment 1 of this utility model; Detailed Implementation
[0029] The following describes in detail, with reference to the accompanying drawings, an automatic sheet suction machine for molded tiles according to this utility model.
[0030] like Figure 1 As shown, an automatic sheet suction machine for molded tiles includes a support 1, a drive module group 2, a gimbal module 3, a fixing plate 4, a suction cup module 5, a sensor group 6, and a control system 7. The drive module group 2 is located above the support 1, and a support frame 11 is located on the side of the support 1. A central control box 12 is located above the support frame 11. The drive module group 2 includes a first drive module 21 and a second drive module 22. The first drive module 21 is located inside the support 1. The gimbal module 3 includes a first gimbal 31 and a second gimbal 32. The first gimbal 31 is located above the support 1, and the second drive module 22 is located on the first gimbal 31. The second gimbal 32 is located on the side of the first gimbal 31, and a fixing plate 4 is located at the bottom of the second gimbal 32. The suction cup module 5 is located on the fixing plate 4. The sensor group 6 includes several sensors 61, which are respectively located at the front and rear ends of the inner side of the support 1 and on the suction cup module 5. The control system 7 is located in the central control box 12.
[0031] like Figure 2 , Figure 3 As shown, the inner side of the bracket 1 is provided with several fixing frames 13, which are respectively set at the front and rear ends of the inner side of the bracket 1. The fixing frames 13 are L-shaped, with buffer posts 14 on the shorter side wall and notches 15 on the longer side wall. The several L-shaped fixing frames 13 set at the front and rear ends of the inner side of the bracket 1 provide sufficient space for the subsequent installation of the first drive device 24. Moreover, the buffer posts 14 on the shorter side wall of the fixing frame 13 can prevent the first gimbal 31 from being damaged by direct impact during the movement of the first gimbal 31, extend the service life of the equipment components, and enhance the stability of the equipment operation. The notches 15 on the longer side wall of the fixing frame 13 can provide sufficient movement space for the first gimbal 31 and prevent the movement path of the first gimbal 31 from being blocked by the fixing frames 13.
[0032] Furthermore, the support 1 is equipped with a conveyor belt, which can receive the tiles that have been adsorbed and removed, and transport the tiles to other processes.
[0033] like Figure 2As shown, the first drive module 21 includes a first slide rail 23 and a first drive device 24. The first slide rail 23 is mounted on the bracket 1, and the first drive device 24 is located inside the bracket 1 and fixed to the mounting frame 13. The first drive device 24 is connected and driven by a synchronous belt 25. The first slide rail 23 in the first drive module 21, mounted on the bracket 1, provides a stable moving track for components such as the first gimbal 31, ensuring the straightness and accuracy of the components' horizontal movement. The L-shaped mounting frame 13 has sufficient space inside to install the first drive device 24 and the synchronous belt 25. The synchronous belt 25 connects and drives the components, effectively transmitting the power generated by the first drive device 24 and achieving smooth and efficient power transmission.
[0034] like Figure 2 , Figure 4 , Figure 5 As shown, the bottom of the first pan-tilt unit 31 is provided with a first slider 33, which matches the first slide rail 23. The first slider 33 and the first slide rail 23 form a precise sliding guide system. The height of the first pan-tilt unit 31 is not lower than the notch 15, which avoids interference with the fixed frame 13 during movement and ensures smooth operation of the equipment. The side of the first pan-tilt unit 31 is provided with a groove 34, and a drag chain 35 is provided in the groove 34. One end of the drag chain 35 is connected to the first pan-tilt unit 31, and the other end is connected to the central control box 12. The drag chain 35 not only protects the wires, cables, air pipes, etc. connecting the first pan-tilt unit 31 and the central control box 12, preventing them from being worn, pulled, or tangled during the movement of the first pan-tilt unit 31, but also extends and retracts flexibly with the movement of the first pan-tilt unit 31, ensuring the reliability of the electrical and pneumatic connections of the equipment and enabling the stable realization of the automated control of the equipment.
[0035] like Figure 6 As shown, the second drive module 22 includes a second slide rail 26, a second drive device 27, and a crank 28. The second slide rail 26 is mounted on the first gimbal 31, providing a guide rail for the vertical movement of the second gimbal 32. The second drive device 27 is mounted on the first gimbal 31 and passes through the side wall of the first gimbal 31. The drive shaft of the second drive device 27 has a crank 28 at its end, and the end of the crank 28 has a limiting post 29. The crank 28 at the end of the drive shaft, in conjunction with the limiting post 29, converts the rotational motion into the vertical reciprocating motion of the second gimbal 32, thus realizing the vertical drive function.
[0036] like Figure 7As shown, the second gimbal 32 has a second slider 36 on its side, which matches the second slide rail 26, allowing the second gimbal 32 to move stably up and down along the second slide rail 26. This ensures the accuracy of vertical movement and guarantees the accurate approach and departure of the suction cup from the molded tile. The second gimbal 32 has a groove 38 that matches the limiting post 29, restricting the travel of the second gimbal 32 to prevent overtravel and damage to the equipment. It also provides guidance for the movement of the second gimbal 32, enhancing its stability. Springs 37 are located on both sides of the second gimbal 32, connecting the first gimbal 31 and the second gimbal 32 respectively. The springs 37 act as buffers and reset mechanisms, effectively reducing impact and vibration during equipment operation.
[0037] like Figure 8 As shown, the suction cup module 5 includes a suction cup device 51, a distributor 52, a filter element 53, a vacuum generator 54, a solenoid valve 55, and an air source 56. The suction cup device 51, distributor 52, filter element 53, and vacuum generator 54 are respectively mounted on the fixed plate 4. The distributor 52 can evenly distribute the negative pressure generated by the vacuum generator 54 to each suction cup, ensuring balanced suction and a more stable grip on the tiles. The filter element 53 can effectively filter impurities in the air source 56, preventing them from entering the vacuum system and ensuring the normal operation of the vacuum generator 54 and the entire system. The vacuum generator 54 is used to generate negative pressure and suction. The solenoid valve 55 can control the entry and exit of gas, working in conjunction with the vacuum generator 54 to achieve precise control of the operation of the suction cup device 51. The solenoid valve 55 is mounted on the first gimbal 31, and the air source 56 is located in the central control box 12.
[0038] like Figure 8 , Figure 9 , Figure 10 As shown, the suction cup device 51, brancher 52, filter element 53, vacuum generator 54, solenoid valve 55 and air source 56 are connected by air pipes, and the control system 7 is electrically connected to the first drive device 24, the second drive device 27, the vacuum generator 54, the solenoid valve 55 and the sensor group 6.
[0039] Furthermore, the wires connecting the control system 7 to the first drive unit 24, the second drive unit 27, the vacuum generator 54, and the solenoid valve 55 can be placed in the cable chain 35, which can prevent multiple cables from being worn or tangled during the repeated movement of the first gimbal 31, making the device neater.
[0040] like Figure 11 As shown, sensor 61 is a photoelectric sensor. The height of sensor 61 at both ends of the inner side of bracket 1 is not higher than the bottom of the first gimbal 31, ensuring that it will not be damaged by collision due to excessive height during equipment operation, and also avoiding interference with the movement of the first gimbal 31.
[0041] The control system 7 adopts a PLC control system. The PLC control system is existing technology, and this utility model has not made any innovative modifications to it. The working principle and working method of the control system 7 will not be described in detail here.
[0042] The operating time of the second drive device 27 is set in the control system 7. Based on the rotation speed parameter of the second drive device 27, the second drive device 27 is limited to one operation so that the crank 28 rotates to the appropriate position, that is, the second gimbal 32 moves from the highest point to the position where the suction cup device 51 can contact the tile.
[0043] Sensor 61 on vacuum generator 54 is used to monitor the tiles. When sensor 61 detects a tile, control system 7 sends a command signal to solenoid valve 55 and vacuum generator 54, thereby generating suction force to make suction cup device 51 pick up the tile. After a delay of 1-2 seconds, control system 7 sends a command signal to second drive device 27, thereby driving second gimbal 32 to lift upward. When second gimbal 32 stops, second drive device 27 sends a signal to control system 7 when it stops operating. Control system 7 sends a command signal to first drive device 24, causing first drive device 24 to drive first gimbal 31 to move backward. Sensors 61 on the inner side of bracket 1 are used to monitor the position of the first gimbal 31. After the sensors 61 located at the front and rear ends of the inner side of bracket 1 detect the first gimbal 31, they send a signal to the control system 7. The control system 7 then controls the first drive device 24 to stop operating. At the same time, the control system 7 sends a command signal to the second drive device 27 to control the operation of the second drive device 27. When the second drive device 27 stops, it sends a signal to the control system 7. After receiving the signal, the control system 7 sends a command signal to the solenoid valve 55 and the vacuum generator 54 to stop generating suction and let the tile fall onto the conveyor belt. After a delay of 1-2 seconds, the control system 7 sends a command signal to the second drive device 27 to control the second drive device 27 to operate again.
[0044] In this embodiment, after the tile press has pressed the tile, the control system 7 sends a signal, and the first drive device 24 starts operating, driving the first gimbal 31 to move forward. When the sensor 61 at the front end detects the first gimbal 31, the first drive device 24 stops. At the same time, the control system 7 sends a signal to the second drive device 27, and the second drive device 27 starts operating, driving the second gimbal 32 to move downward. After the second drive device 27 stops, the control system 7 sends signals to the solenoid valve 55 and the vacuum generator 54. The solenoid valve 55, in conjunction with the vacuum generator 54, produces... The system generates suction to adhere the tile blank to the suction cup device 51. The control system 7 sends a signal to the second drive device 27, which starts to operate and drives the second gimbal 32 to move upward. After the second drive device 27 stops, the control system 7 sends a signal to the first drive device 24, which starts to operate and drives the first gimbal 31 to move backward. When the sensor 61 at the rear end detects the first gimbal 31, the first drive device 24 stops. The control system 7 sends a signal to the solenoid valve 55 and the vacuum generator 54 to stop generating suction, so that the tile falls onto the conveyor belt.
[0045] The above description is merely a preferred embodiment of this application and is not intended to limit the scope of this application. Those skilled in the art may find other optimizations and additional functions in this application. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this application should be included within the scope of protection of this application.
Claims
1. An automatic sheet-feeding machine for molded tiles, characterized in that: The system includes a bracket (1), a drive module group (2), a gimbal module (3), a fixing plate (4), a suction cup module (5), a sensor group (6), and a control system (7). The drive module group (2) is located on the top of the bracket (1), and a support frame (11) is located on the side of the bracket (1). A central control box (12) is located on the top of the support frame (11). The drive module group (2) includes a first drive module (21) and a second drive module (22). The first drive module (21) is located inside the bracket (1). The gimbal module (3) includes a first gimbal (31) and a second gimbal (32). 31) The second drive module (22) is provided on the first gimbal (31), and the second gimbal (32) is provided on the side of the first gimbal (31) and connected to the second drive module (22). The fixed plate (4) is provided at the bottom of the second gimbal (32). The suction cup module (5) is provided on the fixed plate (4). The sensor group (6) includes several sensors (61), which are respectively provided on the front and rear ends of the inner side of the bracket (1) and on the suction cup module (5). The control system (7) is provided in the central control box (12).
2. The automatic sheet suction machine for molded tiles as described in claim 1, characterized in that: The bracket (1) has several fixing frames (13) on its inner side, which are respectively set at the front and rear ends of the inner side of the bracket (1). The fixing frame (13) is L-shaped. The shorter side wall of the fixing frame (13) is provided with a buffer column (14), and the longer side wall of the fixing frame (13) has a notch (15).
3. The automatic sheet suction machine for molded tiles as described in claim 1, characterized in that: The first drive module (21) includes a first slide rail (23) and a first drive device (24). The first slide rail (23) is mounted on the bracket (1). The first drive device (24) is mounted on the inner side of the bracket (1) and fixed on the fixed frame (13). The first drive device (24) is connected and driven by a synchronous belt (25).
4. The automatic sheet suction machine for molded tiles as described in claim 3, characterized in that: The first gimbal (31) has a first slider (33) at its bottom, which matches the first slide rail (23). The height of the first gimbal (31) is not lower than the notch (15). The side of the first gimbal (31) has a groove (34), and a drag chain (35) is provided in the groove (34). One end of the drag chain (35) is connected to the first gimbal (31), and the other end is connected to the central control box (12).
5. The automatic sheet suction machine for molded tiles as described in claim 1, characterized in that: The second drive module (22) includes a second slide rail (26), a second drive device (27) and a crank (28). The second slide rail (26) is mounted on the first gimbal (31). The second drive device (27) is mounted on the first gimbal (31) and passes through the side wall of the first gimbal (31). The drive shaft of the second drive device (27) is provided with a crank (28), and the end of the crank (28) is provided with a limiting post (29).
6. The automatic sheet suction machine for molded tiles as described in claim 1, characterized in that: The second gimbal (32) has a second slider (36) on its side, which matches the second slide rail. The second gimbal (32) has a groove (38) on its side, which matches the limiting post (29). The second gimbal (32) has springs (37) on both sides, which are connected to the first gimbal (31) and the second gimbal (32) respectively.
7. The automatic sheet suction machine for molded tiles as described in claim 1, characterized in that: The suction cup module (5) includes a suction cup device (51), a brancher (52), a filter element (53), a vacuum generator (54), a solenoid valve (55), and an air source (56). The suction cup device (51), the brancher (52), the filter element (53), and the vacuum generator (54) are respectively mounted on the fixed plate (4). The solenoid valve (55) is mounted on the first gimbal (31), and the air source (56) is mounted in the central control box (12).
8. The automatic sheet suction machine for molded tiles as described in claim 7, characterized in that: The suction cup device (51), brancher (52), filter element (53), vacuum generator (54), solenoid valve (55) and air source (56) are connected by air pipes respectively. The control system (7) is electrically connected to the first drive device (24), the second drive device (27), the vacuum generator (54), the solenoid valve (55) and the sensor group (6) respectively.
9. The automatic sheet suction machine for molded tiles as described in claim 1, characterized in that: The sensor (61) is a photoelectric sensor, and the height of the sensor (61) at both ends of the inner side of the bracket (1) is not higher than the bottom of the first gimbal (31).