Flying dust treatment device for tank opening of desulfurization waste ash loading tank truck
By designing a dust suction, extension, connection, and collection mechanism, the problem of poor dust recovery at the tank opening of desulfurization waste ash tank trucks was solved, achieving efficient dust collection and treatment and reducing maintenance frequency and time.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JINHONGYANG SOLAR POWER TECH CO LTD
- Filing Date
- 2025-06-24
- Publication Date
- 2026-05-19
AI Technical Summary
In existing equipment, the stickiness and humidity of desulfurization waste ash cause dust accumulation and blockage in the dust collection duct, jamming of the telescopic pipe, failure of dust recovery at the tank opening, and frequent maintenance, which is time-consuming and labor-intensive.
A device comprising a dust suction mechanism, an extension mechanism, a connecting mechanism, and a collection mechanism was designed. The dust suction pipe is attached to the side wall of the tanker truck, a fan is used to suck up the dust, and a filter screen is used to screen the particles, thereby achieving dust collection and treatment.
It effectively solved the problem of poor dust collection, reduced maintenance frequency and time, and improved the efficiency and effectiveness of dust control.
Smart Images

Figure CN224257861U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of dust control devices, specifically relating to a dust control device for the tank opening of desulfurization waste ash tank trucks. Background Technology
[0002] To protect the environment, all glass factories have built environmental treatment facilities such as desulfurization, denitrification and dust removal. During the operation of the equipment, desulfurization waste ash is generated and stored in the waste ash silo. It needs to be cleaned regularly. The movable telescopic ash discharge pipe at the bottom of the waste ash silo has its own dust collection duct. This duct is often blocked by ash accumulation, which prevents the telescopic pipe from being retracted and causes the ash discharge and dust collection function to be lost, resulting in dust from the tank opening of the tanker truck.
[0003] In existing technologies, the dust collection duct of the device is prone to clogging due to the stickiness and humidity of the waste ash, which causes the telescopic pipe to get stuck and difficult to collect, resulting in the failure of dust collection at the tank opening, overflow pollution, and frequent disassembly for maintenance, which is time-consuming and labor-intensive. Utility Model Content
[0004] In order to overcome the problems of dust collection ducts in existing technologies being prone to clogging due to the stickiness and humidity of waste ash, resulting in the telescopic pipe getting stuck and difficult to collect, the failure of dust collection at the tank opening, the overflow pollution, and the need for frequent disassembly for maintenance, which is time-consuming and labor-intensive, a dust control device for desulfurization waste ash tank truck openings is proposed.
[0005] The technical solution of this utility model is as follows: a dust control device for desulfurization waste ash tanker openings, including a dust collection mechanism; an extension mechanism is provided at one end of the dust collection mechanism, a connecting mechanism is provided at one end of the extension mechanism, and a collection mechanism is provided at one end of the connecting mechanism; the dust collection mechanism includes a conveying pipe, a dust collection pipe, a first through hole, a second through hole, a magnet, and a third through hole; a dust collection pipe is slidably installed on the side wall of the conveying pipe, a plurality of first through holes are evenly opened in the circumferential direction on one side of the dust collection pipe, a plurality of second through holes are evenly opened in the circumferential direction on the side wall of the dust collection pipe, a magnet is fixedly connected to one end of the side wall of the dust collection pipe, a third through hole is opened in one end of the magnet, and the side wall of the dust collection pipe is fixedly connected to the inner wall of the third through hole.
[0006] Furthermore, the extension mechanism includes a first fixing block, a limiting block, a first hole, a spring, and a first connecting block; the other end of the side wall of the vacuum tube is fixedly connected to the first fixing block, the side of the first fixing block near the magnet is fixedly connected to the limiting block, the side of the limiting block near the magnet has a first hole, the inner wall of the first hole is fixedly connected to one end of the spring, the other end of the spring is fixedly connected to one side of the first connecting block, and the other side of the first connecting block is fixedly connected to one side of the magnet.
[0007] Furthermore, the connecting mechanism includes a second fixing block, a second connecting block, a fourth through hole, an extension block, and a fifth through hole; the second fixing block is slidably installed on the other side of the first fixing block, the second connecting block is fixedly connected to the inner wall of the second fixing block, the fourth through hole is opened through one side of the second connecting block, the extension block is fixedly connected to one end of the side wall of the second connecting block, the fifth through hole is opened through one end of the extension block, and the side wall of the second connecting block is fixedly connected to the inner wall of the fifth through hole.
[0008] Furthermore, the collection mechanism includes a collection tube, a fan, and a collection pipe; one end of the collection tube is fixedly connected to the other end of the second connecting block, multiple fans are evenly fixedly connected to the inner wall of the collection tube in the circumferential direction, the collection pipe is threadedly installed on the inner wall of the other end of the collection tube, and a filter screen is fixedly connected to the other end of the collection pipe.
[0009] Furthermore, the first through hole and the second through hole are interconnected, the first through hole and the first hole are interconnected; the first hole and the fourth through hole are interconnected, and the fourth through hole is interconnected with the inner wall of the receiving tube.
[0010] Furthermore, the first fixing block and the second fixing block are connected by bolts.
[0011] Furthermore, the first connecting block slides against the inner wall of the limiting block.
[0012] The beneficial effects of this utility model are as follows: First, the dust collection mechanism, extension mechanism, connecting mechanism, and collection mechanism are slidably installed on the side wall of the conveying pipe. Then, the first fixing block and the second fixing block are connected and fixed together by bolts. Next, the first connecting block and the dust collection pipe are extended by a magnet. The first connecting block is stretched by a spring, and one side of the dust collection pipe is attached to the side wall of the tanker. After attachment, the fan is turned on, and the fan sucks the inside of the first through hole. External dust is sucked into the inside of the first through hole through the second through hole, and then sucked into the inside of the collection pipe through the fourth through hole and the inner wall of the collection pipe. Then, the dust particles are filtered out and retained by the filter screen inside the collection pipe. Clean air flows out from the bottom of the collection pipe. When the suction is completed, the magnet is removed, and the spring slides the first connecting block into the first hole. When the first connecting block slides, it drives the dust collection pipe to retract. Then, the bolts are removed to separate the first fixing block and the second fixing block. Finally, the dust particles inside the collection pipe are processed. Attached Figure Description
[0013] Figure 1 The diagram shown is a three-dimensional structural schematic of this utility model;
[0014] Figure 2 The diagram shown is a cross-sectional perspective view of the dust collection mechanism of this utility model.
[0015] Figure 3 The diagram shown is a cross-sectional three-dimensional structural schematic of the extension mechanism of this utility model.
[0016] Figure 4 The diagram shown is a three-dimensional cross-sectional view of the connection mechanism of this utility model.
[0017] Figure 5 The diagram shown is a cross-sectional perspective view of the collection mechanism of this utility model.
[0018] The labels in the attached diagram are as follows: 1. Vacuuming mechanism; 11. Conveying pipe; 12. Vacuuming pipe; 13. First through hole; 14. Second through hole; 15. Magnet; 16. Third through hole; 2. Extension mechanism; 21. First fixing block; 22. Limiting block; 23. First hole; 24. Spring; 25. First connecting block; 3. Connecting mechanism; 31. Second fixing block; 32. Second connecting block; 33. Fourth through hole; 34. Extension block; 35. Fifth through hole; 4. Collection mechanism; 41. Storage pipe; 42. Fan; 43. Collection pipe. Detailed Implementation
[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0020] Please see Figures 1-5 This utility model provides an embodiment of a dust control device for the tank opening of a desulfurization waste ash tanker, including a dust collection mechanism 1; one end of the dust collection mechanism 1 is provided with an extension mechanism 2, one end of the extension mechanism 2 is provided with a connecting mechanism 3, and one end of the connecting mechanism 3 is provided with a collection mechanism 4; the dust collection mechanism 1 includes a conveying pipe 11, a dust collection pipe 12, a first through hole 13, a second through hole 14, a magnet 15, and a third through hole 16; the dust collection pipe 12 is slidably installed on the side wall of the conveying pipe 11, a plurality of first through holes 13 are evenly opened in the circumferential direction on one side of the dust collection pipe 12, a plurality of second through holes 14 are evenly opened in the circumferential direction on the side wall of the dust collection pipe 12, a magnet 15 is fixedly connected to one end of the side wall of the dust collection pipe 12, a third through hole 16 is opened in the one end of the magnet 15, and the side wall of the dust collection pipe 12 is fixedly connected to the inner wall of the third through hole 16.
[0021] In use, the suction mechanism 1, extension mechanism 2, connecting mechanism 3, and collecting mechanism 4 are first slidably installed on the side wall of the conveying pipe 11. Then, the first fixing block 21 and the second fixing block 31 are connected and fixed together with bolts. Next, the first connecting block 25 and the suction pipe 12 are extended using a magnet 15. The first connecting block 25 stretches the spring 24, bringing one side of the suction pipe 12 into contact with the side wall of the tanker. After contact, the fan 42 is turned on, and the fan 42 sucks the dust from the inside of the first through hole 13. External dust is sucked into the inside of the first through hole 13 through the second through hole 14. Then, the dust is drawn into the collection tube 43 through the fourth through hole 33 and the inner wall of the collection tube 41. The dust particles are then filtered out and retained through the filter screen inside the collection tube 43. Clean air flows out from the bottom of the collection tube 43. After the suction is completed, the magnet 15 is removed, and the spring 24 slides the first connecting block 25 into the first hole 23. When the first connecting block 25 slides, it drives the suction tube 12 to retract. Then, the bolts are removed to separate the first fixing block 21 and the second fixing block 31. Finally, the dust particles inside the collection tube 43 are processed.
[0022] Please see Figure 3 In this embodiment, the extension mechanism 2 includes a first fixing block 21, a limiting block 22, a first hole 23, a spring 24, and a first connecting block 25. The other end of the side wall of the suction pipe 12 is fixedly connected to the first fixing block 21. The side of the first fixing block 21 near the magnet 15 is fixedly connected to the limiting block 22. The side of the limiting block 22 near the magnet 15 has a first hole 23. One end of the spring 24 is fixedly connected to the inner wall of the first hole 23. The other end of the spring 24 is fixedly connected to one side of the first connecting block 25. The other side of the first connecting block 25 is fixedly connected to one side of the magnet 15. The magnet 15 is used to attract one end of the device to the side wall of the vehicle, thus fixing and limiting the suction pipe 12.
[0023] Please see Figure 4 In this embodiment, the connecting mechanism 3 includes a second fixing block 31, a second connecting block 32, a fourth through hole 33, an extension block 34, and a fifth through hole 35. The second fixing block 31 is slidably installed on the other side of the first fixing block 21. The second connecting block 32 is fixedly connected to the inner wall of the second fixing block 31. The fourth through hole 33 is opened through one side of the second connecting block 32. The extension block 34 is fixedly connected to one end of the side wall of the second connecting block 32. The fifth through hole 35 is opened through one end of the extension block 34. The side wall of the second connecting block 32 is fixedly connected to the inner wall of the fifth through hole 35. The second fixing block 31 is conveniently fixed to the first fixing block 21, thus connecting the extension mechanism 2 and the connecting mechanism 3.
[0024] Please see Figure 5In this embodiment, the collection mechanism 4 includes a collection tube 41, a fan 42, and a collection tube 43; one end of the collection tube 41 is fixedly connected to the other end of the second connecting block 32, and multiple fans 42 are evenly fixedly connected to the inner wall of the collection tube 41 in the circumferential direction. The collection tube 43 is threadedly installed on the inner wall of the other end of the collection tube 41, and a filter screen is fixedly connected to the other end of the collection tube 43. The negative pressure is generated by the fan 42 to blow the dust into the inside of the collection tube 43.
[0025] Please see Figures 2 to 5 In this embodiment, the first through hole 13 and the second through hole 14 are interconnected, the first through hole 13 and the first hole 23 are interconnected; the first hole 23 and the fourth through hole 33 are interconnected, and the fourth through hole 33 is interconnected with the inner wall of the receiving tube 41. The interconnection facilitates the extraction of dust into the interior of the collecting tube 43.
[0026] Please see Figure 3 and Figure 4 In this embodiment, the first fixing block 21 and the second fixing block 31 are connected by bolts, which facilitates the installation or disassembly of the device.
[0027] Please see Figure 3 In this embodiment, the first connecting block 25 slides on the inner wall of the limiting block 22, and the first connecting block 25 limits the limiting block 22.
[0028] Working principle: First, the suction mechanism 1, extension mechanism 2, connecting mechanism 3, and collecting mechanism 4 are slidably installed on the side wall of the conveying pipe 11. Then, the first fixing block 21 and the second fixing block 31 are connected and fixed together by bolts. Next, the first connecting block 25 and the suction pipe 12 are extended by the magnet 15. The first connecting block 25 stretches the spring 24, which brings one side of the suction pipe 12 into contact with the side wall of the tanker. After contact, the fan 42 is turned on. The fan 42 sucks the inside of the first through hole 13, and the external dust is sucked into the inside of the first through hole 13 through the second through hole 14. Then, the dust is drawn into the collection tube 43 through the fourth through hole 33 and the inner wall of the collection tube 41. The dust particles are then filtered out and retained through the filter screen inside the collection tube 43. Clean air flows out from the bottom of the collection tube 43. After the suction is completed, the magnet 15 is removed, and the spring 24 slides the first connecting block 25 into the first hole 23. When the first connecting block 25 slides, it drives the suction tube 12 to retract. Then, the bolts are removed to separate the first fixing block 21 and the second fixing block 31. Finally, the dust particles inside the collection tube 43 are processed.
Claims
1. A dust control device for the tank opening of desulfurization waste ash loading trucks, characterized in that, It includes a vacuuming mechanism (1); one end of the vacuuming mechanism (1) is provided with an extension mechanism (2), one end of the extension mechanism (2) is provided with a connecting mechanism (3), and one end of the connecting mechanism (3) is provided with a collecting mechanism (4); the vacuuming mechanism (1) includes a conveying pipe (11), a vacuuming pipe (12), a first through hole (13), a second through hole (14), a magnet (15) and a third through hole (16); the side wall of the conveying pipe (11) is slidably installed with a vacuuming pipe (12), a plurality of first through holes (13) are evenly opened in the circumferential direction on one side of the vacuuming pipe (12), a plurality of second through holes (14) are evenly opened in the circumferential direction on the side wall of the vacuuming pipe (12), a magnet (15) is fixedly connected to one end of the side wall of the vacuuming pipe (12), a third through hole (16) is opened in the one end of the magnet (15), and the side wall of the vacuuming pipe (12) is fixedly connected to the inner wall of the third through hole (16).
2. The dust control device at the tank opening of desulfurization waste ash tanker trucks according to claim 1, characterized in that, The extension mechanism (2) includes a first fixing block (21), a limiting block (22), a first hole (23), a spring (24), and a first connecting block (25); the other end of the side wall of the suction pipe (12) is fixedly connected to the first fixing block (21), the first fixing block (21) is fixedly connected to the limiting block (22) on the side near the magnet (15), the limiting block (22) is provided with a first hole (23) on the side near the magnet (15), one end of the spring (24) is fixedly connected to the inner wall of the first hole (23), the other end of the spring (24) is fixedly connected to one side of the first connecting block (25), and the other side of the first connecting block (25) is fixedly connected to one side of the magnet (15).
3. The dust control device at the tank opening of desulfurization waste ash tanker truck according to claim 2, characterized in that, The connecting mechanism (3) includes a second fixing block (31), a second connecting block (32), a fourth through hole (33), an extension block (34), and a fifth through hole (35); the second fixing block (31) is slidably installed on the other side of the first fixing block (21), the second connecting block (32) is fixedly connected to the inner wall of the second fixing block (31), the fourth through hole (33) is opened through one side of the second connecting block (32), the extension block (34) is fixedly connected to one end of the side wall of the second connecting block (32), the fifth through hole (35) is opened through one end of the extension block (34), and the side wall of the second connecting block (32) is fixedly connected to the inner wall of the fifth through hole (35).
4. The dust control device at the tank opening of desulfurization waste ash tanker truck according to claim 3, characterized in that, The collection mechanism (4) includes a collection tube (41), a fan (42) and a collection tube (43); the other end of the second connecting block (32) is fixedly connected to one end of the collection tube (41), and multiple fans (42) are evenly fixedly connected to the inner wall of the collection tube (41) in the circumferential direction. The other end of the collection tube (41) is threaded with a collection tube (43), and the other end of the collection tube (43) is fixedly connected to a filter screen.
5. The dust control device at the tank opening of desulfurization waste ash tanker truck according to claim 4, characterized in that, The first through hole (13) and the second through hole (14) are interconnected, and the first through hole (13) and the first hole (23) are interconnected; the first hole (23) and the fourth through hole (33) are interconnected, and the fourth through hole (33) and the inner wall of the receiving tube (41) are interconnected.
6. The dust control device at the tank opening of desulfurization waste ash tanker truck according to claim 3, characterized in that, The first fixing block (21) and the second fixing block (31) are connected by bolts.
7. The dust control device at the tank opening of desulfurization waste ash tanker truck according to claim 2, characterized in that, The first connecting block (25) slides on the inner wall of the limiting block (22).