Industrial wastewater recycling equipment

By combining rotary aeration with dynamic stirring and using a servo motor-driven flip filter frame structure, the problems of uneven bubble distribution and insufficient oxygen utilization in existing equipment are solved, achieving efficient oxygen transfer and wastewater treatment, and making it suitable for high-concentration organic wastewater.

CN224258457UActive Publication Date: 2026-05-19JIANGSU ZHENGLAN CLEAN TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU ZHENGLAN CLEAN TECHNOLOGY CO LTD
Filing Date
2025-06-20
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

In existing industrial wastewater recycling equipment, the use of fixed air outlet pipes in aerators leads to uneven bubble distribution and insufficient oxygen utilization. In particular, when treating high-viscosity wastewater, the gas-liquid mixing effect is poor and the reaction efficiency is low.

Method used

By employing the synergistic effect of rotary aeration and dynamic stirring, and through a servo motor-driven flip-up filter frame structure, oxygen transfer efficiency and wastewater mixing uniformity are improved. Furthermore, the mechanical shearing action of the stirring components breaks up air bubbles, increasing the gas-liquid contact area.

Benefits of technology

It significantly improves oxygen transfer efficiency and wastewater mixing uniformity, enhances reaction efficiency, is suitable for treating high-concentration organic wastewater, reduces the frequency of manual cleaning, and improves the system's continuous operation capability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of wastewater treatment, and particularly discloses industrial wastewater recycling equipment which comprises a bottom plate, a treatment cylinder and a filter box are arranged above the bottom plate, a plurality of supporting legs are fixedly connected to the lower end face of the treatment cylinder, and a mounting plate is fixedly connected to the outer walls of the supporting legs. An aerator is mounted on the upper end face of the mounting plate, an air pipe penetrates through and is rotatably connected to the bottom end of the interior of the treatment cylinder, the upper end face of the air pipe communicates with a rotating disc internally provided with an air cavity, a plurality of evenly-distributed air holes are formed in the upper end face of the rotating disc, and an air outlet of the aerator is rotatably connected with the air pipe through a rotating joint. Through the linkage design of the rotating disc and the stirring plate, oxygen is uniformly diffused in the form of tiny bubbles, the gas-liquid contact area is greatly increased, the oxygen transmission efficiency is enhanced, the bubbles are further broken under the mechanical shearing action of the stirring assembly, the bubble coalescence problem of a traditional aeration device is avoided, the reaction is more sufficient, and the device is suitable for high-concentration organic wastewater treatment.
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Description

Technical Field

[0001] This utility model relates to the field of wastewater treatment, and specifically discloses an industrial wastewater recycling and reuse device. Background Technology

[0002] Chinese patent CN213171867U discloses an industrial wastewater recycling and reuse device, including an aeration tank, a limiting trough, an aerator, an air inlet pipe, an air outlet pipe, a water outlet, a water outlet pipe, a filter frame, a scraper, a filter screen, a sliding rod, a first chute, a motor box, a motor, a connecting rod, a rotating shaft, a limiting rod, a second chute, a combustion chamber, support legs, casters, a handle, and an igniter. This utility model has a simple structure and is easy to use. Through the cooperation of the aeration tank, filter frame, scraper, filter screen, sliding rod, motor, connecting rod, limiting rod, and second chute, it achieves the purpose of automatically filtering impurities in industrial wastewater and cleaning impurities adhering to the inner wall of the aeration tank. Through the cooperation of the combustion chamber, support legs, casters, handle, and igniter, it achieves the purpose of automatically burning and treating impurities in industrial wastewater. This industrial wastewater recycling and reuse device adopts a fully automatic mechanism, reducing the burden on workers, improving work efficiency, and facilitating use.

[0003] The industrial wastewater recycling and reuse equipment disclosed in the aforementioned document uses a fixed air outlet pipe for its aerator, which has defects such as uneven bubble distribution and insufficient oxygen utilization. Especially when treating high-viscosity wastewater, the gas-liquid mixing effect is poor, resulting in low reaction efficiency. Therefore, industrial wastewater recycling and reuse equipment is needed to solve this problem. Utility Model Content

[0004] This invention proposes an industrial wastewater recycling and reuse device that significantly improves oxygen transfer efficiency and wastewater mixing uniformity through the synergistic effect of rotary aeration and dynamic stirring. At the same time, it adopts a servo motor-driven flip-up filter frame structure to achieve automatic slag discharge, thereby improving treatment efficiency.

[0005] This utility model is implemented as follows: an industrial wastewater recycling and reuse device includes a base plate, a treatment cylinder and a filter box are arranged on the top of the base plate, multiple support legs are fixedly connected to the lower end face of the treatment cylinder, and an mounting plate is fixedly connected to the outer wall of the multiple support legs. An aerator is mounted on the upper end face of the mounting plate. An air pipe is rotatably connected through the bottom of the treatment cylinder. The upper end face of the air pipe is connected to a turntable with an internal air chamber. Multiple evenly distributed air holes are opened on the upper end face of the turntable. The air outlet of the aerator is rotatably connected to the air pipe through a rotating joint. A stirring assembly is fixedly connected to the upper end face of the turntable. A driving mechanism is arranged on the upper end face of the mounting plate.

[0006] As a preferred embodiment of the industrial wastewater recycling and reuse equipment of this utility model, the filter box is provided with a filter frame inside, two L-shaped rods are fixedly connected to the outer wall of the filter frame, a third rotating shaft is rotatably connected to the two L-shaped rods and fixedly connected to the outer wall of the filter box, and a servo motor with its output end fixedly connected to the third rotating shaft is installed on the outer wall of the filter box.

[0007] As a preferred embodiment of the industrial wastewater recycling and reuse equipment of this utility model, the driving mechanism includes a drive motor mounted on the upper surface of the mounting plate, the output end of the drive motor is fixedly connected to a second rotating shaft that is rotatably connected to the treatment cylinder, the outer wall of the second rotating shaft is fixedly connected to a first pulley, the outer wall of the air pipe is fixedly connected to a second pulley, and the first pulley and the second pulley are connected by belt drive.

[0008] As a preferred embodiment of the industrial wastewater recycling and reuse equipment of this utility model, the stirring assembly includes a first rotating shaft fixedly connected to the upper end face of the turntable, and a plurality of circumferentially distributed stirring plates are fixedly connected to the outer wall of the first rotating shaft.

[0009] As a preferred embodiment of the industrial wastewater recycling and reuse equipment of this utility model, the outer wall of the stirring plate is provided with a plurality of uniformly distributed through holes.

[0010] As a preferred embodiment of the industrial wastewater recycling and reuse equipment of this utility model, the lower ends of the outer walls of the treatment cylinder and the filter box are both connected to a drain outlet with a valve on the outer wall.

[0011] As a preferred embodiment of the industrial wastewater recycling and reuse equipment of this utility model, the inner wall of the filter box is fixedly connected to a support plate located below the filter frame.

[0012] As a preferred embodiment of the industrial wastewater recycling and reuse equipment of this utility model, the outer wall of the filter box is provided with a control panel, and the aerator, drive motor and servo motor are all electrically connected to the control panel.

[0013] The beneficial effects of this utility model are:

[0014] 1. Through the linkage design of the rotating disc and the stirring plate, oxygen is evenly diffused in the form of micro bubbles, which greatly increases the gas-liquid contact area and enhances oxygen transmission efficiency. The mechanical shearing action of the stirring component further breaks up the bubbles, avoiding the bubble aggregation problem of traditional aeration devices, making the reaction more complete. It is suitable for the treatment of high-concentration organic wastewater.

[0015] 2. The filter frame is flipped and discharged by a servo motor, which reduces the frequency of manual cleaning and improves the continuous operation capability of the system. Attached Figure Description

[0016] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0017] Figure 1 This is an overall structural diagram of the industrial wastewater recycling and reuse equipment of this utility model;

[0018] Figure 2 This is a front sectional view of the industrial wastewater recycling and reuse equipment of this utility model;

[0019] Figure 3 This is a structural diagram of the turntable and stirring plate of this utility model;

[0020] Figure 4 This utility model Figure 2 Enlarged view of point A in the middle.

[0021] The markings in the diagram are: 1. Base plate; 2. Processing cylinder; 3. Filter box; 4. Support leg; 5. Mounting plate; 6. Aerator; 7. Rotary joint; 8. Air pipe; 9. Turntable; 10. Air hole; 11. First rotating shaft; 12. Stirring plate; 13. Drive motor; 14. Second rotating shaft; 15. First pulley; 16. Second pulley; 17. Filter frame; 18. L-shaped rod; 19. Servo motor; 20. Third rotating shaft; 21. Support plate. Detailed Implementation

[0022] The present invention will be further described below with reference to the accompanying drawings and specific embodiments to aid in understanding its content. Unless otherwise specified, the methods used in this invention are conventional methods; the raw materials and apparatus used, unless otherwise specified, are conventional commercially available products.

[0023] Please see Figure 1-4 An industrial wastewater recycling and reuse equipment includes a base plate 1, a treatment cylinder 2 and a filter box 3 arranged above the base plate 1, multiple support legs 4 fixedly connected to the lower end face of the treatment cylinder 2, an mounting plate 5 fixedly connected to the outer wall of the multiple support legs 4, an aerator 6 mounted on the upper end face of the mounting plate 5, an air pipe 8 rotatably connected through the bottom of the interior of the treatment cylinder 2, a turntable 9 with an internal air chamber connected to the upper end face of the air pipe 8, multiple evenly distributed air holes 10 on the upper end face of the turntable 9, the air outlet of the aerator 6 being rotatably connected to the air pipe 8 via a rotating joint 7, a stirring assembly fixedly connected to the upper end face of the turntable 9, and a drive mechanism arranged on the upper end face of the mounting plate 5.

[0024] In this embodiment: wastewater and flocculant are introduced into the treatment cylinder 2. The air pipe 8 is driven to rotate by the drive mechanism, which in turn drives the turntable 9 and the stirring assembly to rotate. The aerator 6 (the aerator 6 is an RG-50 type cyclone aerator) is started. The aerator 6 delivers oxygen into the interior of the turntable 9 and enters the treatment cylinder 2 through multiple air holes 10. The gas is released when the turntable 9 rotates, which can make the gas evenly released into the wastewater. The wastewater is stirred by the rotation of the stirring assembly, and the bubbles released from the air holes 10 are further broken by the shearing action of the stirring plate 12 to form smaller bubbles, which greatly increases the gas-liquid contact area and the treatment efficiency is high.

[0025] As a technical optimization of this utility model, a filter frame 17 is provided inside the filter box 3. Two L-shaped rods 18 are fixedly connected to the outer wall of the filter frame 17. A third rotating shaft 20, which is fixedly connected to the two L-shaped rods 18, is rotatably connected to the outer wall of the filter box 3. A servo motor 19, whose output end is fixedly connected to the third rotating shaft 20, is installed on the outer wall of the filter box 3.

[0026] In this embodiment: the wastewater and impurities after reaction in the treatment cylinder 2 are discharged into the filter box 3. The impurities are filtered by the filter frame 17. The servo motor 19 is started, and the servo motor 19 drives the third rotating shaft 20 to rotate. In turn, the L-shaped rod 18 drives the filter frame 17 to rotate, so that the filter frame 17 flips to the outside of the filter box 3. The impurities inside are discharged by the operator knocking on the filter frame 17. It is convenient to use.

[0027] As a technical optimization of this utility model, the driving mechanism includes a drive motor 13 mounted on the upper surface of the mounting plate 5. The output end of the drive motor 13 is fixedly connected to a second rotating shaft 14 that is rotatably connected to the processing cylinder 2. A first pulley 15 is fixedly connected to the outer wall of the second rotating shaft 14, and a second pulley 16 is fixedly connected to the outer wall of the air pipe 8. The first pulley 15 and the second pulley 16 are connected by belt drive.

[0028] In this embodiment: the drive motor 13 is started, the drive motor 13 drives the second rotating shaft 14 to rotate, which in turn drives the first pulley 15 to rotate, the first pulley 15 further drives the second pulley 16 to rotate via the belt, which in turn drives the air pipe 8 to rotate, thereby driving the turntable 9 and the stirring assembly to rotate.

[0029] As a technical optimization of this utility model, the stirring assembly includes a first rotating shaft 11 fixedly connected to the upper end face of the turntable 9, and a plurality of circumferentially distributed stirring plates 12 are fixedly connected to the outer wall of the first rotating shaft 11.

[0030] In this embodiment: when the turntable 9 rotates, it drives the first rotating shaft 11 to rotate, which in turn drives multiple stirring plates 12 to rotate, stirring the wastewater and accelerating the wastewater reaction efficiency.

[0031] As a technical optimization of this utility model, the outer wall of the stirring plate 12 is provided with a plurality of uniformly distributed through holes.

[0032] In this embodiment, by opening multiple evenly distributed through holes on the outer wall of the stirring plate 12, turbulence can be generated during stirring, extending the residence time of bubbles and improving oxygen transport efficiency.

[0033] As a technical optimization of this utility model, the lower ends of the outer walls of both the processing cylinder 2 and the filter box 3 are connected to drain outlets with valves on the outer walls.

[0034] In this embodiment: by setting a drain outlet on the outer wall of the treatment cylinder 2, it is convenient to discharge wastewater into the filter box 3, and by setting a drain outlet on the outer wall of the filter box 3, it is convenient to discharge the filtered wastewater for recycling.

[0035] As a technical optimization of this utility model, the inner wall of the filter box 3 is fixedly connected to a support plate 21 located below the filter frame 17.

[0036] In this embodiment, the filter frame 17 is supported by a support plate 21 fixedly connected to the inner wall of the filter box 3.

[0037] As a technical optimization of this utility model, the outer wall of the filter box 3 is provided with a control panel, and the aerator 6, drive motor 13 and servo motor 19 are all electrically connected to the control panel.

[0038] In this embodiment, the aerator 6, drive motor 13 and servo motor 19 can be easily controlled to operate normally via the control panel.

[0039] The working principle and usage process of this utility model are as follows: First, wastewater and flocculant are introduced into the treatment cylinder 2. Then, the drive motor 13 is started, which drives the second rotating shaft 14 to rotate, thereby driving the first pulley 15 to rotate. The first pulley 15 further drives the second pulley 16 to rotate via a belt, which in turn drives the air pipe 8 to rotate, and then drives the turntable 9 and the stirring assembly to rotate. Next, the aerator 6 (an RG-50 type cyclone aerator) is started. The aerator 6 delivers oxygen to the inside of the turntable 9, which enters the treatment cylinder 2 through multiple air holes 10. The air is released as the turntable 9 rotates, allowing the gas to be evenly released into the wastewater. The stirring assembly rotates to stir the wastewater, and the air holes 10... The released bubbles are further broken down by the shearing action of the stirring plate 12, forming smaller bubbles, which greatly increases the gas-liquid contact area and improves the processing efficiency. After the reaction is completed, the drain port on the outer wall of the treatment cylinder 2 is opened to discharge the wastewater and impurities in the treatment cylinder 2 into the filter box 3. The impurities are filtered by the filter frame 17. After filtration, the drain port on the outer wall of the filter box 3 is opened to discharge the filtered wastewater for recycling. Then, the servo motor 19 is started, which drives the third rotating shaft 20 to rotate. This, in turn, drives the filter frame 17 to rotate through the L-shaped rod 18, causing the filter frame 17 to flip to the outside of the filter box 3. The impurities inside are discharged by the operator tapping the filter frame 17. It is convenient to use.

[0040] In the description of this utility model, it should be understood that the terms "left", "right", "up", "down", "top", "bottom", "front", "back", "inner", "outer", "back", "middle", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0041] However, the above description is only a specific embodiment of this utility model and should not be construed as limiting the scope of implementation of this utility model. Therefore, any substitution of equivalent components or equivalent changes and modifications made in accordance with the scope of protection of this utility model should still fall within the scope of the claims of this utility model.

Claims

1. An industrial wastewater recycling and reuse device, comprising a base plate (1), wherein a treatment cylinder (2) and a filter box (3) are arranged above the base plate (1), characterized in that: The lower end face of the treatment cylinder (2) is fixedly connected to multiple support legs (4), and the outer wall of the multiple support legs (4) is fixedly connected to an installation plate (5). An aerator (6) is installed on the upper end face of the installation plate (5). An air pipe (8) is rotatably connected through the bottom of the treatment cylinder (2). The upper end face of the air pipe (8) is connected to a turntable (9) with an air chamber inside. The upper end face of the turntable (9) has multiple evenly distributed air holes (10). The air outlet of the aerator (6) is rotatably connected to the air pipe (8) through a rotating joint (7). A stirring assembly is fixedly connected to the upper end face of the turntable (9). A driving mechanism is provided on the upper end face of the installation plate (5).

2. The industrial wastewater recycling and reuse equipment according to claim 1, characterized in that: The filter box (3) is provided with a filter frame (17) inside. Two L-shaped rods (18) are fixedly connected to the outer wall of the filter frame (17). A third rotating shaft (20) is rotatably connected to the outer wall of the filter box (3) and fixedly connected to the two L-shaped rods (18). A servo motor (19) with its output end fixedly connected to the third rotating shaft (20) is installed on the outer wall of the filter box (3).

3. The industrial wastewater recycling and reuse equipment according to claim 2, characterized in that: The drive mechanism includes a drive motor (13) mounted on the upper surface of the mounting plate (5). The output end of the drive motor (13) is fixedly connected to a second rotating shaft (14) that is rotatably connected to the processing cylinder (2). A first pulley (15) is fixedly connected to the outer wall of the second rotating shaft (14). A second pulley (16) is fixedly connected to the outer wall of the air pipe (8). The first pulley (15) and the second pulley (16) are connected by belt drive.

4. The industrial wastewater recycling and reuse equipment according to claim 1, characterized in that: The stirring assembly includes a first rotating shaft (11) fixedly connected to the upper end face of the turntable (9), and a plurality of circumferentially distributed stirring plates (12) are fixedly connected to the outer wall of the first rotating shaft (11).

5. The industrial wastewater recycling and reuse equipment according to claim 4, characterized in that: The outer wall of the stirring plate (12) has a plurality of uniformly distributed through holes.

6. The industrial wastewater recycling and reuse equipment according to claim 1, characterized in that: The lower ends of the outer walls of the processing cylinder (2) and the filter box (3) are connected to drain outlets with valves on the outer walls.

7. The industrial wastewater recycling and reuse equipment according to claim 2, characterized in that: The inner wall of the filter box (3) is fixedly connected to a support plate (21) located below the filter frame (17).

8. The industrial wastewater recycling and reuse equipment according to claim 3, characterized in that: The outer wall of the filter box (3) is equipped with a control panel, and the aerator (6), drive motor (13) and servo motor (19) are all electrically connected to the control panel.