Laser cladding all-in-one machine

Abstract

The utility model discloses a laser cladding all-in-one machine which comprises a machine frame, a laser device is arranged in the middle of the machine frame and connected with a laser cladding head through an optical fiber pipeline, a cooling-water machine is arranged on the lower portion of the machine frame, and the laser device is connected with the cooling-water machine through a water feeding pipeline arranged in the machine frame. The upper part of the rack is provided with a voltage-stabilized power supply system for supplying power to equipment and a microcomputer control system, one side of the rack is provided with a powder feeder through a cantilever, and the control end of the microcomputer control system is respectively connected with the controlled ends of the laser, the cooling-water machine and the powder feeder; according to the laser cladding all-in-one machine, the cooling-water machine, the laser, the powder feeder, the voltage-stabilizing power supply system and the microcomputer control system are integrated on the rack, the moving wheels are arranged at the bottom of the rack to drive the laser cladding all-in-one machine to move integrally, the portability is high, and the problem that equipment movement is affected due to the fact that all parts of a traditional laser cladding machine are connected through pipelines is solved.

Description

Technical Field

[0001] This utility model relates to the field of laser cladding equipment technology, specifically to an integrated laser cladding machine. Background Technology

[0002] With the gradual development of the laser field, laser cladding has attracted increasing attention for surface repair and modification. It involves using a high-energy laser beam to irradiate the substrate surface to form a molten pool, into which cladding material, in powder form, is fed to achieve surface modification and repair of the workpiece, thereby increasing or extending the service life of the parts.

[0003] Currently, mainstream laser cladding machines are mainly produced as individual integrated units, consisting of five major components: laser, chiller, voltage regulator, powder feeder, and laser cladding head. Each device exists independently, and interconnection between them requires piping and electrical connections. The equipment is laid out in a large area, and when it needs to be moved, all piping and electrical circuits must be disassembled and reconnected one by one on-site. This makes it inconvenient to move to the site for construction, resulting in low portability. Furthermore, the impact of piping connections on the moving speed must be considered during relocation to avoid piping detachment and disruption of work due to excessive speed. Operation is also inconvenient. Utility Model Content

[0004] The technical problem to be solved by this utility model is to provide a laser cladding integrated machine that can integrate the laser, chiller, voltage regulator, powder feeder and laser cladding head into a single structure, which facilitates the overall movement of the equipment and reduces the floor space required.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows.

[0006] The laser cladding integrated machine includes a frame, with a laser installed in the middle of the frame. The laser is connected to the laser cladding head via an optical fiber pipeline. A chiller is installed at the bottom of the frame, and the laser and the chiller are connected via a water supply pipeline installed inside the frame. A voltage stabilizing power supply system and a microcomputer control system are installed at the top of the frame to supply power to the equipment. A powder feeder is installed on one side of the frame via a cantilever. The control terminal of the microcomputer control system is connected to the controlled terminals of the laser, the chiller, and the powder feeder, respectively.

[0007] The aforementioned laser cladding integrated machine has casters installed at the bottom of its frame.

[0008] The aforementioned laser cladding integrated machine has a three-color working indicator light on the top of the frame, and the controlled end of the three-color working indicator light is connected to the output end of the microcomputer control system.

[0009] The aforementioned laser cladding integrated machine has breathable heat dissipation meshes installed on both sides of the frame.

[0010] The aforementioned laser cladding integrated machine has a fan installed at the rear of the frame.

[0011] The technological advancements achieved by this utility model are as follows, due to the adoption of the above technical solutions.

[0012] This utility model provides an integrated laser cladding machine that integrates a chiller, laser, powder feeder, voltage stabilization power supply system, and microcomputer control system onto a single frame. Casters at the bottom of the frame facilitate overall movement of the machine, resulting in high portability. This solves the problem of traditional laser cladding machines where individual components are connected via pipelines, hindering movement. Furthermore, by relocating the fan from the top to the rear of the frame, the overall height of the equipment is reduced, decreasing its size and footprint. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the specific structure of the present utility model;

[0014] Figure 2 This is a schematic diagram of the internal structure of this utility model.

[0015] The components include: 1. Frame, 2. Laser, 3. Chiller, 4. Powder feeder, 5. Cantilever, 6. Voltage stabilization power supply system, 7. Microcomputer control system, 8. Casters, 9. Ventilation and heat dissipation mesh, 10. Fan, and 11. Three-color working indicator light. Detailed Implementation

[0016] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0017] Laser cladding integrated machine, such as Figures 1 to 2 As shown, the device includes a frame 1, with a laser 2 installed in the middle of the frame 1. The laser 2 is connected to the laser cladding head via an optical fiber pipeline. A chiller 3 is installed at the bottom of the frame 1, and the laser 2 is connected to the chiller 3 via a water supply pipeline. A voltage stabilizing power supply system 6 and a microcomputer control system 7 are installed at the top of the frame 1. The voltage stabilizing power supply system 6 is used to supply power to the equipment. The control terminals of the microcomputer control system 7 are connected to the controlled terminals of the laser 2, the chiller 3, and the powder feeder 4, respectively. A powder feeder 4 is installed on one side of the frame 1 via a cantilever 5.

[0018] The bottom of the frame 1 is equipped with casters 8, which can move the entire equipment. Since the chiller, laser, powder feeder, voltage stabilization power supply system and microcomputer control system are integrated on the frame, the casters can move the frame, saving time and effort. This makes it easy to move the laser cladding machine to different positions for operation, saving time and effort.

[0019] A three-color working indicator light 11 is installed on the top of the frame 1. The controlled end of the three-color working indicator light 11 is connected to the output end of the microcomputer control system 7 to display the working status of the laser cladding integrated machine and play a timely alarm role.

[0020] Ventilation and heat dissipation mesh 9 is provided on both sides of the frame 1 to facilitate ventilation and heat dissipation and prevent heat from accumulating inside the frame and being unable to dissipate.

[0021] A fan 10 is installed at the rear of the rack 1 to remove heat from inside the rack 1, and works with the chiller 3 to cool the inside of the rack.

[0022] This utility model provides an integrated laser cladding machine that integrates a chiller, laser, powder feeder, voltage stabilization power supply system, and microcomputer control system onto a single frame. Casters at the bottom of the frame facilitate overall movement of the machine, resulting in high portability. This solves the problem of traditional laser cladding machines where individual components are connected via pipelines, hindering movement. Furthermore, by relocating the fan from the top to the rear of the frame, the overall height of the equipment is reduced, decreasing its size and footprint.

Claims

1. A laser cladding integrated machine, characterized in that: The equipment includes a frame (1), a laser (2) is installed in the middle of the frame (1), the laser (2) is connected to the laser cladding head through an optical fiber pipeline, a chiller (3) is installed at the bottom of the frame (1), the laser (2) and the chiller (3) are connected through a water supply pipeline installed inside the frame (1), a voltage stabilizing power supply system (6) and a microcomputer control system (7) are installed on the upper part of the frame (1) for supplying power to the equipment, and a powder feeder (4) is installed on one side of the frame (1) through a cantilever (5). The control terminal of the microcomputer control system (7) is connected to the controlled terminals of the laser (2), the chiller (3) and the powder feeder (4) respectively.

2. The laser cladding integrated machine according to claim 1, characterized in that: The frame (1) is equipped with casters (8) at its bottom.

3. The laser cladding integrated machine according to claim 1, characterized in that: The top of the frame (1) is provided with a three-color working indicator light (11), and the controlled end of the three-color working indicator light (11) is connected to the output end of the microcomputer control system (7).

4. The laser cladding integrated machine according to claim 1, characterized in that: The frame (1) is provided with ventilation and heat dissipation mesh (9) on both sides.

5. The laser cladding integrated machine according to claim 1, characterized in that: A fan (10) is installed at the rear of the frame (1).

Images