Condenser of synthesis ammonia tower internal reactor
By adopting a movable connection method with loose flanges and movable brackets in the ammonia synthesis tower, the problem of heat exchanger expansion displacement caused by fixed connection of condenser is solved, thus achieving the stability and durability of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TAIAN ZHONGZHIXIANGCHENG TECHNOLOGY DEVELOPMENT CO LTD
- Filing Date
- 2025-08-19
- Publication Date
- 2026-05-19
AI Technical Summary
The fixed connection method of the condenser in the traditional ammonia synthesis tower causes the first-stage heat exchanger to expand and move axially, touching the condenser and causing structural deformation and damage.
The condenser box is slidably connected to the cover plate via a loose flange and movable mounting mechanism. Limiting is achieved by a guide rod and sliding pin, allowing the condenser box to move upward to accommodate the expansion of the heat exchanger. Combined with the annular support platform and slope design, stable contact is ensured.
This effectively prevents structural deformation caused by the expansion displacement of the first-stage heat exchanger, thus improving the stability and service life of the equipment.
Smart Images

Figure CN224262261U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of chemical equipment manufacturing, specifically to a condenser for a reactor internal to a synthetic ammonia tower. Background Technology
[0002] Ammonia synthesis towers are typical exothermic devices, such as those used in the Haber process for ammonia synthesis. To address the high-temperature gases generated during the reaction and achieve rapid cooling of the top of the inner cavity of the outer cylinder, a condensation gas system is installed. The condenser is part of this system and is typically located below the cover plate. Currently, the traditional condenser structure is a fixed connection, positioned above the first-stage heat exchanger. The problem is that when the first-stage heat exchanger expands due to heat, it undergoes axial displacement, causing its top to contact the condenser, resulting in structural deformation and damage. Utility Model Content
[0003] To solve the above-mentioned technical problems, this utility model provides a condenser for the reactor internals of a synthetic ammonia tower, which changes the fixed connection method to a movable connection, effectively solving the problem of top contact caused by the expansion displacement of the first-stage heat exchanger.
[0004] To achieve the above-mentioned objectives, the technical solution adopted by this utility model is as follows:
[0005] A condenser for the reactor internals of an ammonia synthesis tower includes a condensation box, a loose flange, and a movable mounting mechanism. The condensation box is located below a cover plate and is fitted around a central tube. One end of the condensation box is fixedly connected to an inlet bend connecting to a vertical pipe, and the other end is connected to the movable mounting mechanism. Circular holes are evenly distributed on the inner circumferential surface of the condensation box. Condensed gas passes through the vertical pipe and the condensation box, and overflows through the circular holes.
[0006] The vertical pipe is slidably connected to the cover plate via a loose flange, and the upper end of the loose flange is connected to the condenser inlet pipe.
[0007] The movable hanging mechanism includes a connecting plate and a hanging ear. The hanging ear is fixedly connected to the cover plate and has a vertical strip hole. The connecting plate is connected to a sliding pin, which is slidably connected to the strip hole.
[0008] Furthermore, the lug is provided with a vertical connecting groove, and symmetrical vertical strip holes are provided on both sides of the groove. The connecting plate is set vertically, with its lower end fixedly connected to the condenser box, and its upper end threadedly connected with a horizontal sliding pin. After the connecting plate is inserted into the connecting groove, the sliding pin passes through the two strip holes and the connecting plate. When the condenser box moves upward, the sliding pin moves upward, and the strip holes play a limiting role.
[0009] Furthermore, the cover plate is provided with a T-shaped slot, into which the lower end of the loose flange is inserted; furthermore, a vertical limiting guide rod is threaded into the slot, which can pass through the flange hole of the loose flange for guiding and limiting.
[0010] Furthermore, the upper end of the loose flange is fixedly connected to the condenser inlet pipe, and the upper end of the condenser inlet pipe is connected to a side inlet pipe, which is equipped with an expansion joint.
[0011] Furthermore, the condenser box has a circular or square ring shape when viewed from above.
[0012] Furthermore, an inclined surface is provided on the inner side of the lower end of the condenser box, and an annular support platform is provided on the upper end of the first-stage heat exchanger. The outer side of the annular support platform is provided with a slope with the same inclination as the inclined surface of the condenser box. This structural design makes the displacement of the first-stage heat exchanger more stable when it comes into contact with the condenser box.
[0013] The beneficial effects of this utility model are as follows: The structure of this utility model is reasonably designed. When the condenser box is under pressure, it can be displaced upward by a certain distance through the loose flange and movable bracket mechanism, which effectively solves the problem of component deformation and damage caused by the top contact of the first-stage heat exchanger due to expansion displacement. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of an embodiment of the present utility model;
[0015] Figure 2 This is a schematic diagram of the elongated hole structure in an embodiment of the present invention.
[0016] 1-Cover plate, 2-Central tube, 3-First stage heat exchanger, 4-Condensing box, 5-Bend, 6-Loose flange, 7-Condensate inlet pipe, 11-Slot, 12-Guide rod, 31-Support platform, 41-Bevel, 42-Hanging lug, 43-Strip hole, 44-Sliding pin, 45-Connecting plate. Detailed Implementation
[0017] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0018] This utility model will be described in detail with reference to the accompanying drawings. For ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not be construed as limiting the scope of protection of this utility model. The embodiments of this utility model will now be described in further detail with reference to the accompanying drawings.
[0019] Please see Figure 1 , Figure 2A condenser for the reactor internals of an ammonia synthesis tower includes a condenser box 4, a loose flange 6, and a movable mounting mechanism. The condenser box 4 is located below a cover plate 1 and is fitted around a central tube 2. One end of the condenser box 4 is fixedly connected to an inlet bend 5 connecting to a vertical pipe, and the other end is connected to the movable mounting mechanism. Circular holes are evenly distributed on the inner circumferential side of the condenser box 4. Condensed gas passes through the vertical pipe and the condenser box 4, and overflows through the circular holes.
[0020] The vertical pipe is slidably connected to the cover plate 1 via a loose flange 6, and the upper end of the loose flange 6 is connected to the condenser inlet pipe;
[0021] The movable hanging mechanism includes a connecting plate 45 and a hanging ear 42. The hanging ear 42 is fixedly connected to the cover plate 1 and is provided with a vertical strip hole 43. The connecting plate 45 is connected to a sliding pin 44, and the sliding pin 44 is slidably connected to the strip hole 43.
[0022] Furthermore, the lug 42 is provided with a vertical connecting groove, and symmetrical vertical strip holes are provided on both sides of the groove. The connecting plate 45 is vertically set, with its lower end fixedly connected to the condenser box 4, and its upper end threadedly connected to a horizontal sliding pin 44. After the connecting plate 45 is inserted into the connecting groove, the sliding pin passes through the two strip holes and the connecting plate. When the condenser box moves upward, the sliding pin moves upward, and the strip holes play a limiting role.
[0023] Furthermore, the cover plate 1 is provided with a T-shaped slot 11, and the lower end of the loose flange 6 is inserted into the slot; furthermore, a vertical limiting guide rod 12 is threaded into the slot, and the guide rod 12 can pass through the flange hole of the loose flange 6 for guiding and limiting.
[0024] Furthermore, the upper end of the loose flange is fixedly connected to the condenser inlet pipe 7, and the upper end of the condenser inlet pipe 7 is connected to a side inlet pipe, which is equipped with an expansion joint.
[0025] Furthermore, the condenser box 4 has a circular or square ring shape when viewed from above.
[0026] Furthermore, an inclined surface 41 is provided on the inner side of the lower end of the condenser box 4, and an annular support platform is provided on the upper end of the first-stage heat exchanger 3. The outer side of the annular support platform is provided with a slope with the same inclination as the inclined surface of the condenser box. This structural design makes the displacement of the first-stage heat exchanger more stable when it comes into contact with the condenser box.
[0027] It should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present invention.
Claims
1. A condenser for a reactor internals of an ammonia synthesis tower, characterized in that: It includes a condenser box, a loose flange, and a movable mounting mechanism. The condenser box is located below the cover plate and is fitted around the central tube. One end of the condenser box is fixedly connected to an inlet bend connecting to a vertical pipe, and the other end is connected to the movable mounting mechanism. Circular holes are evenly distributed on the inner circumferential side of the condenser box. Condensed gas passes through the vertical pipe and the condenser box, and overflows through the circular holes. The vertical pipe is slidably connected to the cover plate via a loose flange, and the upper end of the loose flange is connected to the condenser inlet pipe. The movable mounting mechanism includes a connecting plate and a hanging lug. The hanging lug is fixedly connected to the cover plate and has a vertical slot. The connecting plate is connected to a sliding pin, which is slidably connected to the slot. The lower end of the connecting plate is fixedly connected to the condenser box.
2. The condenser of the reactor internals of the ammonia synthesis tower according to claim 1, characterized in that, The lug is equipped with a vertical connecting groove, and symmetrical vertical strip holes are provided on both sides of the groove. The connecting plate is set vertically, and its lower end is fixedly connected to the condenser box. Its upper end is threaded with a horizontal sliding pin. After the connecting plate is inserted into the connecting groove, the sliding pin passes through the two strip holes and the connecting plate. When the condenser box moves upward, the sliding pin moves upward.
3. The condenser of the reactor internals of the ammonia synthesis tower according to claim 1, characterized in that, The cover plate has a T-shaped slot, into which the lower end of the loose flange is inserted.
4. The condenser of the reactor internals of the ammonia synthesis tower according to claim 3, characterized in that, The slotted hole has an internal threaded connection with a vertical limiting guide rod, which can pass through the flange hole of the loose flange for guiding and limiting.
5. The condenser of the reactor internals of the ammonia synthesis tower according to claim 1, characterized in that, The upper end of the loose flange is fixedly connected to the condenser inlet pipe, and the upper end of the condenser inlet pipe is connected to the side inlet pipe, which is equipped with an expansion joint.
6. The condenser of the reactor internals of the ammonia synthesis tower according to claim 1, characterized in that, The condenser box has a circular or square ring shape when viewed from above.
7. The condenser of the reactor internals of the ammonia synthesis tower according to claim 1, characterized in that, An inclined surface is provided on the inner side of the lower end of the condenser box, and an annular support platform is provided on the upper end of the first-stage heat exchanger. The outer side of the annular support platform is provided with a slope with the same inclination as the inclined surface of the condenser box.