A control system for a patty press with pressure regulation function

Abstract

This utility model relates to the technical field of broiler pressing devices and discloses a broiler pressing device control system with pressure adjustment function. It includes a conveying assembly, a filling assembly fixedly installed at the top center of the conveying assembly, a pressure adjustment assembly correspondingly provided on one side of the filling assembly, a discharge isolation assembly correspondingly provided at the bottom of the filling assembly, and a folding assembly fixedly installed on the other side of the filling assembly. The pressure adjustment assembly is fixedly installed on one side of the top of the conveying assembly, and the discharge isolation assembly is fixedly installed in the middle position of the conveying assembly. This utility model, by installing a pressure adjustment assembly on the device, allows for convenient adjustment of the pressing pressure during use, thus providing wide applicability and flexibility.

Description

Technical Field

[0001] This utility model relates to the technical field of pancake press devices, specifically a pancake press control system with pressure regulation function. Background Technology

[0002] As a common food processing equipment, the cake press is widely used in the bread, biscuit, and other food manufacturing industries, as well as in the shaping and processing of materials such as tea and steel scrap. In food processing, traditional manually operated cake presses are inefficient, and product quality is greatly affected by human factors, leading to their gradual replacement by automated, program-controlled cake presses. However, existing automated cake presses have shortcomings in pressure control. For example, when pressing tea cakes, if the pressure is not precisely controlled during the pressing process, the pressed tea cakes may be too dense, affecting not only the subsequent fermentation effect but also making it difficult to separate the tea leaves after fermentation or causing severe clumping. In other applications such as pressing steel scrap cakes, there is also the problem of not being able to accurately adjust the pressure and pressing time according to the material characteristics and user needs, resulting in uneven cake density and irregular shapes, which are not conducive to subsequent transportation and reuse. Therefore, developing a cake press control system with pressure regulation function is of great significance for improving cake quality, increasing production efficiency, and meeting diverse production needs.

[0003] Application number CN201420795299.X discloses a PLC-based automatic control system for a pancake press. The pancake press includes a first pressing motor for rotating the pressing head and a second pressing motor for moving the pressing disc back and forth. The automatic control system comprises a PLC module, a power supply module, a touch-screen LCD display, an analog input interface module, and a digital input interface module. The input terminals of the digital input interface module are connected to a front limit switch and a rear limit switch. The output terminals of the PLC module are connected to a first motor driver and a second motor driver. A first encoder is connected to the first pressing motor, and a second encoder is connected to the second pressing motor. The output terminals of both the first and second encoders are connected to the analog input interface module. This invention has a simple structure, reasonable design, convenient operation, high control precision, and can effectively improve the quality of pressed pancakes. It also has high working stability and reliability, strong practicality, and is easy to promote and use. However, it has shortcomings. The device relies on motors for adjustment, which makes adjustment inconvenient and unsupports adjustment in case of motor failure. Utility Model Content

[0004] The purpose of this invention is to provide a control system for a patty press with pressure regulation function, which solves the problem that the device relies on a motor for adjustment, resulting in inconvenience in adjustment and the inability to adjust when the motor fails.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model is a control system for a patty press with pressure regulation function, including a conveying assembly. A pressure regulating assembly, a filling assembly, a discharge isolation assembly, a folding assembly, and a crushing and merging assembly are fixedly installed on the top of the conveying assembly. The filling assembly is fixedly installed in the middle of the top of the conveying assembly, and a pressure regulating assembly is correspondingly provided on one side of the filling assembly. A discharge isolation assembly is correspondingly provided at the bottom of the filling assembly, and a folding assembly is fixedly installed on the other side of the filling assembly. The pressure regulating assembly is fixedly installed on one side of the top of the conveying assembly. The discharge isolation assembly is fixedly installed in the middle of the conveying assembly. The folding assembly is fixedly installed on the top of the conveying assembly, and a crushing and merging assembly is correspondingly provided on the other side of the folding assembly. The crushing and merging assembly is fixedly installed on the other side of the top of the conveying assembly.

[0007] The pressure adjustment assembly includes an adjustment bracket. The adjustment brackets on both sides are fixedly installed at the top end of the side mounting plates on both sides, and a lifting bracket is slidably installed on the outer side of one adjustment bracket. A rolling mill is fixedly installed in the middle of the lifting bracket. A rolling roller is fixedly installed inside the rolling mill. The rolling roller is limited on both sides at the center position of the positioning plates on both sides. A threaded lifting rod is fixedly installed on the top of the positioning plate, and the positioning plate is slidably installed on the inner side of the adjustment bracket.

[0008] Furthermore, the conveying assembly includes mounting side plates, positioning rotating rods are limited and installed between the two ends of the two mounting side plates, and a central bracket is fixedly installed at the top middle of the mounting side plates. A brake motor is fixedly installed at the end of one of the positioning rotating rods, and a conveyor belt is limited and installed on the outer side of the two positioning rotating rods. The brake motor is fixedly installed on the outer wall of the mounting side plates through a bracket.

[0009] Furthermore, the threaded lifting rod is limited and installed in the threaded opening at the top of the adjusting bracket.

[0010] Furthermore, the filler assembly includes a feeding tank, which is fixedly installed in the middle of the central support by a fixed bracket, and a squeezing screw device is fixedly installed inside the feeding tank, while a discharge port is opened at the bottom of the feeding tank.

[0011] Furthermore, the discharge partition assembly includes a pneumatic telescopic rod, which is fixedly installed on the top inner wall of the mounting side plate by a limiting bracket, and a telescopic discharge plate is fixedly installed at the end of the pneumatic telescopic rod.

[0012] Furthermore, the telescopic discharge plate is correspondingly arranged on the bottom side of the discharge port, and the telescopic discharge plate is a certain distance away from the conveyor belt on the bottom side.

[0013] Furthermore, the folding assembly includes mounting plates, with the mounting plates on both sides fixedly mounted on the top of the mounting side plates, and an electrically controlled rotating rod fixedly mounted in the middle of the mounting plates. A flipping plate is fixedly mounted in the middle of the electrically controlled rotating rod, and the flipping plate can contact the material on the conveyor belt.

[0014] Furthermore, the compaction and merging assembly includes an intermediate compaction device, an edge compaction device, and an arc-shaped limiting groove plate. The intermediate compaction device is fixedly installed on the top of the mounting side plate via a bracket, and the edge compaction device is fixedly installed on the top of the mounting side plate via a positioning bracket. The edge compaction device is correspondingly located on the rear side of the intermediate compaction device. The arc-shaped limiting groove plate is fixedly installed on the top of both side mounting plates, and a movable limiting rod is installed in the middle of the arc-shaped limiting groove plate. A control motor is fixedly installed at one end of the movable limiting rod, and an integral compaction frame is fixedly installed in the middle of the movable limiting rod. The integral compaction frame is correspondingly located on the rear side of the edge compaction device.

[0015] This utility model has the following beneficial effects:

[0016] (1) The control system of the cake press machine with pressure regulation function of this utility model has a pressure regulating component installed on the device, which allows the crushing pressure to be easily adjusted by the pressure regulating component when using the device. This makes the device more versatile and flexible in use.

[0017] (2) The control system of the briquette machine with pressure regulation function of this utility model has a folding component installed on the device, which allows the pressed material to be folded by the folding component when using the device, thus achieving a wider range of adjustability.

[0018] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the overall structure of a cake press control system with pressure regulation function according to the present invention;

[0021] Figure 2 This is a schematic diagram of the front structure of a control system for a patty press machine with pressure regulation function according to this utility model;

[0022] Figure 3 This is a schematic diagram of the intermediate structure of a cake press control system with pressure regulation function according to the present invention;

[0023] Figure 4 This is a schematic diagram of the rear structure of a cake press control system with pressure regulation function according to the present invention;

[0024] The attached diagram lists the components represented by each number as follows:

[0025] In the diagram: 1. Conveying assembly; 2. Pressure regulating assembly; 3. Filling assembly; 4. Discharge partition assembly; 5. Folding assembly; 6. Compacting and merging assembly; 101. Mounting side plate; 102. Positioning rotating rod; 103. Brake motor; 104. Conveyor belt; 105. Central support; 201. Adjusting support; 202. Lifting support; 203. Compactor; 204. Compacting roller; 205. Positioning plate; 206. Threaded lifting rod; 301. Feeding tank 302. Fixed bracket; 303. Extrusion screw device; 304. Discharge port; 401. Pneumatic telescopic rod; 402. Limiting bracket; 403. Telescopic discharge plate; 501. Mounting support plate; 502. Electrically controlled rotating rod; 503. Tilting plate; 601. Intermediate rolling device; 602. Edge rolling device; 603. Positioning bracket; 604. Arc-shaped limiting groove plate; 605. Movable limiting rod; 606. Control motor; 607. Overall rolling frame. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figures 1-4As shown, this utility model is a control system for a patty press with pressure regulation function, including a conveying component 1. The top of the conveying component 1 is fixedly installed with a pressure regulating component 2, a filling component 3, a discharge isolation component 4, a folding component 5, and a crushing and merging component 6. The filling component 3 is fixedly installed in the middle of the top of the conveying component 1, and the pressure regulating component 2 is correspondingly arranged on one side of the filling component 3. At the same time, the discharge isolation component 4 is correspondingly arranged at the bottom of the filling component 3, and the folding component 5 is fixedly installed on the other side of the filling component 3. The pressure regulating component 2 is fixedly installed on one side of the top of the conveying component 1. The discharge isolation component 4 is fixedly installed in the middle of the conveying component 1. The folding component 5 is fixedly installed on the top of the conveying component 1, and the crushing and merging component 6 is correspondingly arranged on the other side of the folding component 5. The crushing and merging component 6 is fixedly installed on the other side of the top of the conveying component 1.

[0028] The pressure adjustment assembly 2 includes an adjustment bracket 201. The two adjustment brackets 201 are fixedly installed on the top end of the two side mounting plates 101. A lifting bracket 202 is slidably installed on the outer side of one adjustment bracket 201. A rolling mill 203 is fixedly installed in the middle of the lifting bracket 202. A rolling roller 204 is fixedly installed inside the rolling mill 203. The two sides of the rolling roller 204 are limited and installed at the center of the positioning plates 205 on both sides. A threaded lifting rod 206 is fixedly installed on the top of the positioning plate 205. The positioning plate 205 is slidably installed on the inner side of the adjustment bracket 201.

[0029] By installing the pressure adjustment component 2 on the device, the crushing pressure can be easily adjusted when using the device, thus providing the device with wide applicability and application flexibility.

[0030] The conveying assembly 1 includes mounting side plates 101. Positioning rotating rods 102 are installed between the two ends of the two mounting side plates 101, and a central support 105 is fixedly installed at the top middle of the mounting side plates 101. A brake motor 103 is fixedly installed at the end of one side of the positioning rotating rod 102, and a conveyor belt 104 is installed on the outer side of the two positioning rotating rods 102. The brake motor 103 is fixedly installed on the outer wall of the mounting side plates 101 through the support. The brake motor 103 drives the positioning rotating rods 102 to make the conveyor belt 104 rotate cyclically to realize material conveying. The mounting side plates 101 and the central support 105 provide support for the overall structure.

[0031] The threaded lifting rod 206 is limited and installed in the threaded opening at the top of the adjusting bracket 201. The threaded lifting rod 206 rotates in the threaded opening of the adjusting bracket 201, which drives the positioning plate 205 to rise and fall. The positioning plate 205 adjusts the height of the crushing roller 204 and changes the distance between it and the conveyor belt 104 to achieve pressure adjustment. The crushing machine 203 drives the crushing roller 204 to rotate, and initially crushes the material into shape.

[0032] The filling assembly 3 includes a feeding tank 301, which is fixedly installed in the middle of the central support 105 by a fixed bracket 302. An extrusion screw device 303 is fixedly installed inside the feeding tank 301, and a discharge port 304 is opened at the bottom of the feeding tank 301. The feeding tank 301 stores raw materials, and the extrusion screw device 303 extrudes the raw materials evenly from the discharge port 304 to the conveyor belt 104. The pneumatic telescopic rod 401 drives the telescopic discharge plate 403 to move laterally, controlling the opening and closing of the discharge port 304. The telescopic discharge plate 403 maintains a distance from the conveyor belt 104 to ensure smooth material passage.

[0033] The discharge partition assembly 4 includes a pneumatic telescopic rod 401, which is fixedly installed on the top inner wall of the mounting side plate 101 by a limiting bracket 402, and a telescopic discharge plate 403 is fixedly installed at the end of the pneumatic telescopic rod 401.

[0034] The telescopic discharge plate 403 is correspondingly arranged on the bottom side of the discharge port 304, and the telescopic discharge plate 403 is a certain distance away from the bottom conveyor belt 104.

[0035] The folding assembly 5 includes a mounting plate 501. The mounting plates 501 on both sides are fixedly mounted on the top of the mounting side plate 101. An electrically controlled rotating rod 502 is fixedly mounted in the middle of the mounting plate 501. A flipping plate 503 is fixedly mounted in the middle of the electrically controlled rotating rod 502. The flipping plate 503 can contact the material on the conveyor belt 104. The electrically controlled rotating rod 502 drives the flipping plate 503 to rotate, thus folding the material on the conveyor belt.

[0036] The compaction and merging assembly 6 includes an intermediate compaction device 601, an edge compaction device 602, and an arc-shaped limiting groove plate 604. The intermediate compaction device 601 is fixedly installed on the top of the mounting side plate 101 by a bracket. The edge compaction device 602 is fixedly installed on the top of the mounting side plate 101 by a positioning bracket 603, and the edge compaction device 602 is correspondingly arranged on the rear side of the intermediate compaction device 601. The arc-shaped limiting groove plate 604 is fixedly installed on the top of the two side mounting side plates 101, and the arc-shaped limiting groove plate 604 has a movable limiting device in the middle. The movable limiting rod 605 has a control motor 606 fixedly installed at one end, and an integral crushing frame 607 is fixedly installed in the middle of the movable limiting rod 605. The integral crushing frame 607 is correspondingly set behind the edge crushing device 602. The middle crushing device 601 and the edge crushing device 602 crush the folded material in turn to ensure uniform thickness. The control motor 606 drives the movable limiting rod 605 to slide in the arc-shaped limiting groove plate 604, thereby driving the integral crushing frame 607 to compact the edge of the material.

[0037] In operation, this device drives the positioning rotor 102 via the brake motor 103, causing the conveyor belt 104 to rotate cyclically for material conveying. The mounting side plate 101 and the central support 105 provide support for the overall structure. The threaded lifting rod 206 rotates within the threaded opening of the adjusting bracket 201, causing the positioning plate 205 to rise and fall. The positioning plate 205 adjusts the height of the crushing roller 204, changing the distance between it and the conveyor belt 104 to achieve pressure regulation. The crushing rotor 203 drives the crushing roller 204 to rotate, initially crushing and shaping the material. The feeding tank 301 stores the raw material, and the extrusion screw device 303 evenly extrudes the raw material from the discharge port 304. Upon reaching the conveyor belt 104, the pneumatic telescopic rod 401 drives the telescopic discharge plate 403 to move laterally, controlling the opening and closing of the discharge port 304. The telescopic discharge plate 403 maintains a distance from the conveyor belt 104 to ensure smooth material passage. The electrically controlled rotating rod 502 drives the tilting plate 503 to rotate, folding the material on the conveyor belt. The intermediate crushing device 601 and the edge crushing device 602 successively crush the folded material to ensure uniform thickness. The control motor 606 drives the movable limit rod 605 to slide within the arc-shaped limit groove plate 604, driving the overall crushing frame 607 to compact the edges of the material. During operation, the brake is activated. Machine 103 drives the conveyor belt 104 to operate. The height of the crushing roller 204 is adjusted by the threaded lifting rod 206, and the initial pressure is set. The raw material is poured into the feeding tank 301. The extrusion screw device 303 squeezes the raw material from the discharge port 304 to the conveyor belt 104. The pneumatic telescopic rod 401 controls the telescopic discharge plate 403 to adjust the discharge volume and discharge rhythm. The material is conveyed to the area below the pressure adjustment component 2. The crushing machine 203 drives the crushing roller 204 to perform preliminary crushing on the material. The pressure is adjusted by changing the height of the crushing roller 204 by adjusting the threaded lifting rod 206. The material reaches the folding component 5. The electrically controlled rotating rod 502 drives the tilting plate 50. 3. Fold the material according to the set method. The folded material is first compacted in the middle by the intermediate rolling device 601, and then the edge is strengthened by the edge rolling device 602. The control motor 606 drives the overall rolling frame 607 to move along the arc trajectory to complete the rolling and shaping of the material edge. The shaped cake material is transported to the discharge end by the conveyor belt 104 to complete the entire processing flow. According to the material characteristics or process requirements, the threaded lifting rod 206 is manually rotated to adjust the distance between the rolling roller 204 and the conveyor belt 104 through the threaded transmission. The pressure increases when the distance decreases and the pressure decreases when the distance increases, so as to achieve precise control of the cake thickness and density.

[0038] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A control system for a patty press with pressure regulation function, comprising a conveying assembly (1), characterized in that: The top of the conveying assembly (1) is fixedly equipped with a pressure regulating assembly (2), a filling assembly (3), a discharge partition assembly (4), a folding assembly (5), and a compaction and merging assembly (6). The filling assembly (3) is fixedly installed in the middle of the top of the conveying assembly (1), and the pressure regulating assembly (2) is provided on one side of the filling assembly (3). At the same time, the discharge partition assembly (4) is provided on the bottom of the filling assembly (3), and the folding assembly (5) is fixedly installed on the other side of the filling assembly (3). The pressure regulating assembly (2) is fixedly installed on one side of the top of the conveying assembly (1). The discharge partition assembly (4) is fixedly installed in the middle of the conveying assembly (1). The folding assembly (5) is fixedly installed on the top of the conveying assembly (1), and the compaction and merging assembly (6) is provided on the other side of the folding assembly (5). The compaction and merging assembly (6) is fixedly installed on the other side of the top of the conveying assembly (1). The pressure adjustment assembly (2) includes an adjustment bracket (201). The adjustment brackets (201) on both sides are fixedly installed at the top end of the side mounting plates (101) on both sides. A lifting bracket (202) is slidably installed on the outer side of one adjustment bracket (201). A rolling mill (203) is fixedly installed in the middle of the lifting bracket (202). A rolling roller (204) is fixedly installed inside the rolling mill (203). The rolling roller (204) is limited on both sides and installed at the center of the positioning plates (205) on both sides. A threaded lifting rod (206) is fixedly installed on the top of the positioning plate (205). The positioning plate (205) is slidably installed on the inner side of the adjustment bracket (201).

2. The control system for a patty press machine with pressure regulation function according to claim 1, characterized in that: The conveying assembly (1) includes mounting side plates (101), a positioning rotating rod (102) is installed between the two ends of the two mounting side plates (101), a central bracket (105) is fixedly installed at the top middle of the mounting side plates (101), a brake motor (103) is fixedly installed at the end of one side of the positioning rotating rod (102), and a conveyor belt (104) is installed on the outer side of the two positioning rotating rods (102). The brake motor (103) is fixedly installed on the outer wall of the mounting side plates (101) by the bracket.

3. The control system for a patty press with pressure regulation function according to claim 1, characterized in that: The threaded lifting rod (206) is limited and installed in the threaded opening at the top of the adjusting bracket (201).

4. The control system for a patty press with pressure regulation function according to claim 1, characterized in that: The filling assembly (3) includes a feeding tank (301), which is fixedly installed in the middle position of the central support (105) by a fixed bracket (302), and a squeezing screw device (303) is fixedly installed inside the feeding tank (301), while a discharge port (304) is opened at the bottom of the feeding tank (301).

5. The control system for a patty press machine with pressure regulation function according to claim 1, characterized in that: The discharge partition assembly (4) includes a pneumatic telescopic rod (401), which is fixedly installed on the top inner wall of the mounting side plate (101) by a limiting bracket (402), and a telescopic discharge plate (403) is fixedly installed at the end of the pneumatic telescopic rod (401).

6. The control system for a pancake press with pressure regulation function according to claim 5, characterized in that: The telescopic discharge plate (403) is correspondingly arranged on the bottom side of the discharge port (304), and the telescopic discharge plate (403) is a certain distance away from the conveyor belt (104) on the bottom side.

7. The control system for a patty press with pressure regulation function according to claim 1, characterized in that: The folding assembly (5) includes mounting plates (501), with the mounting plates (501) on both sides fixedly mounted on the top of the mounting side plate (101), and an electrically controlled rotating rod (502) fixedly mounted in the middle of the mounting plate (501). A flipping plate (503) is fixedly mounted in the middle of the electrically controlled rotating rod (502), and the flipping plate (503) can contact the material on the conveyor belt (104).

8. The control system for a patty press machine with pressure regulation function according to claim 1, characterized in that: The compaction and merging assembly (6) includes an intermediate compaction device (601), an edge compaction device (602), and an arc-shaped limiting groove plate (604). The intermediate compaction device (601) is fixedly installed on the top of the mounting side plate (101) by a bracket. The edge compaction device (602) is fixedly installed on the top of the mounting side plate (101) by a positioning bracket (603), and the edge compaction device (602) is correspondingly arranged on the rear side of the intermediate compaction device (601). The arc-shaped limiting groove plate (604) is fixedly installed on the top of the two side mounting plates (101), and a movable limiting rod (605) is fixedly installed in the middle of the arc-shaped limiting groove plate (604). A control motor (606) is fixedly installed at one end of the movable limiting rod (605), and an integral rolling frame (607) is fixedly installed in the middle of the movable limiting rod (605). The integral rolling frame (607) is correspondingly set on the rear side of the edge rolling device (602).

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