Manual or automatic multifunctional battery replacing platform

By designing a multi-functional battery swapping platform that can be operated manually or automatically, and combining manual battery swapping racks, automatic battery swapping racks, liquid cooling plates, and fire protection measures, the problem of battery swapping stations being unable to flexibly choose between manual or automatic battery swapping has been solved. This has achieved operational accuracy and safety, extended the lifespan of the liquid cooling plates, and prevented the effects of thermal runaway.

CN224277121UActive Publication Date: 2026-05-26杭州鸿途智慧能源技术有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
杭州鸿途智慧能源技术有限公司
Filing Date
2025-08-08
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

Existing battery swapping stations cannot select between manual or automatic swapping based on customer needs, making it difficult to guarantee operational accuracy and safety.

Method used

Design a multi-functional battery swapping platform that can be operated manually or automatically, including a manual battery swapping rack and an automatic battery swapping rack, combined with a battery swapping robot and a liquid cooling plate system, equipped with a thermal runaway handling chamber and a fire sandbox, to achieve flexible selection of manual or automatic battery swapping, and ensure safety through liquid cooling plate cooling and fire protection measures.

Benefits of technology

It enables users to choose between manual or automatic battery swapping, ensuring operational accuracy and safety, while extending the lifespan of the liquid cooling plate and preventing thermal runaway from affecting the operation of other batteries.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a manual or automatic multifunctional battery changing platform, which relates to the technical field of battery changing stations and comprises a base, a first protective box body is mounted at the upper end of the base, a second protective box body is mounted at the upper end of the base on one side of the first protective box body, and a running channel is formed between the first protective box body and the second protective box body. A plurality of manual battery replacing frames are placed in the first protection box body, three automatic battery replacing frames are placed in the second protection box body, a battery replacing robot is installed among the three automatic battery replacing frames, and a plurality of battery replacing cavities are formed in the manual battery replacing frames and the automatic battery replacing frames. According to the utility model, the manual battery replacing frame and the automatic battery replacing frame are arranged on the battery replacing platform, so that manual battery replacing and automatic battery replacing can be respectively carried out on a battery replacing vehicle needing battery replacing, and manual battery replacing or automatic battery replacing can be autonomously selected according to the willingness of a user.
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Description

Technical Field

[0001] This utility model relates to the field of battery swapping station technology, specifically a multi-functional battery swapping platform that can be operated manually or automatically. Background Technology

[0002] Electric vehicles require their electrical energy to be replenished in order to continue driving. Replenishment can be divided into two types: full vehicle charging and fast battery swapping. Battery swapping stations are energy stations that facilitate the rapid replacement of electric vehicle batteries; these stations typically have multiple battery swapping racks inside.

[0003] Currently, existing battery swapping stations are typically equipped with robotic arms that automatically swap batteries for vehicles that require replacement according to a program. Although automated equipment can greatly simplify the battery swapping process, manual replacement can ensure the accuracy and safety of the operation when handling batteries of different specifications. Existing battery swapping stations cannot select manual or automatic battery swapping according to customer needs. Based on this, a multi-functional manual or automatic battery swapping platform is proposed. Utility Model Content

[0004] The purpose of this invention is to provide a multi-functional battery swapping platform that can be operated manually or automatically, in order to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a multi-functional battery swapping platform that can be operated manually or automatically, comprising a base, a protective housing 1 installed on the upper end of the base, a protective housing 2 installed on the upper end of the base on one side of the protective housing 1, a driving channel being formed between the protective housing 1 and the protective housing 2, a plurality of manual battery swapping racks being placed inside the protective housing 1, three automatic battery swapping racks being placed inside the protective housing 2, a battery swapping robot being installed between the three automatic battery swapping racks, and a plurality of battery swapping chambers being arranged inside both the manual and automatic battery swapping racks.

[0006] Preferably, the plurality of manual battery swapping racks are arranged in a straight line, the three automatic battery swapping racks are arranged in a U-shape, the battery swapping robot is located between the three automatic battery swapping racks, and a manual battery swapping bracket is placed on one side of each manual battery swapping rack.

[0007] Preferably, support plates are installed on both sides of the battery swapping chamber, and rotating wheels are installed on the opposite surfaces of the two support plates. Barrier gates are installed on both sides of the travel channel.

[0008] Preferably, each of the two protective enclosures is equipped with a liquid cooling unit at its upper end, and liquid cooling plates are installed inside the battery swapping chamber on the two protective enclosures.

[0009] Preferably, a base plate is installed at the bottom of each battery swapping chamber, and an inflatable airbag is installed at the top of each base plate, with the liquid cooling plate located above the inflatable airbag.

[0010] Preferably, a thermal runaway treatment chamber is arranged below the lowest battery swapping chamber on one of the automatic battery swapping racks. The thermal runaway treatment chamber is arranged through the rack. A fire sandbox is placed on one side of the thermal runaway treatment chamber. A cavity is set inside the fire sandbox. U-shaped frames are installed inside both the cavity and the thermal runaway treatment chamber.

[0011] Preferably, the U-shaped frames are all arranged at an angle, and a number of guide wheels are installed at equal intervals on the U-shaped frames.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. This multi-functional battery swapping platform can be operated manually or automatically. By setting up manual and automatic battery swapping racks on the platform, manual and automatic battery swapping can be performed on the vehicles that need battery swapping, respectively, allowing users to choose between manual or automatic battery swapping according to their preferences.

[0014] 2. This multi-functional battery swapping platform, which can be operated manually or automatically, features a liftable liquid cooling plate installed inside the automatic battery swapping rack. The liquid cooling plate can cool the charging and discharging batteries. At the same time, the batteries will not come into contact with the liquid cooling plate when being placed into and removed from the swapping chamber, avoiding scratches on the surface of the liquid cooling plate and effectively extending its service life. It is also equipped with a thermal runaway handling chamber and a fire sandbox to move and treat batteries that have experienced thermal runaway, preventing them from affecting the normal operation of the remaining batteries. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the manual battery swapping rack of this utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the automatic battery swapping rack of this utility model;

[0018] Figure 4 This is a partial cross-sectional view of the inside of the battery swapping cavity of this utility model;

[0019] Figure 5 This is a diagram showing the internal structure of the automatic battery swapping rack of this utility model.

[0020] In the diagram: 1. Base; 2. Protective housing one; 3. Protective housing two; 4. Travel channel; 5. Manual battery swapping rack; 6. Battery swapping robot; 7. Battery swapping chamber; 8. Manual battery swapping bracket; 9. Support plate; 10. Rotating wheel; 11. Liquid cooling unit; 12. Liquid cooling plate; 13. Base plate; 14. Inflatable airbag; 15. Barrier gate; 16. Thermal runaway handling chamber; 17. Fire sandbox; 18. U-shaped frame; 19. Guide wheel; 20. Automatic battery swapping rack. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0023] Example 1

[0024] like Figures 1 to 3As shown, this embodiment describes a manual or automatic multi-functional battery swapping platform, including a base 1, which serves as the foundation for the platform and can be formed by concrete pouring. A protective enclosure 2 is installed on the upper part of the base 1, and a second protective enclosure 3 is installed on the upper part of the base 1 on one side of the first protective enclosure 2. Both the first and second protective enclosures contain charging and discharging power modules for charging and discharging the swapped batteries. Furthermore, the first and second protective enclosures contain various equipment modules required for the battery swapping, primarily for charging and discharging maintenance. A connection is formed between the first and second protective enclosures. A driving channel 4 is formed for the passage of battery swapping vehicles. Inside the protective housing 1 2, there are several manual battery swapping racks 5. Inside the protective housing 2 3, there are three automatic battery swapping racks 20. Both the manual battery swapping racks 5 and the automatic battery swapping racks 20 can place batteries. A battery swapping robot 6 is installed between the three automatic battery swapping racks 20. The battery swapping robot 6 is equipped with a battery swapping clamp for automatically swapping the batteries on the automatic battery swapping racks 20. Both the manual battery swapping racks 5 and the automatic battery swapping racks 20 have several battery swapping chambers 7 inside, which are used to place the swapping batteries.

[0025] Specifically, several manual battery swapping racks 5 are arranged in a straight line, and three automatic battery swapping racks 20 are arranged in a U-shape. The battery swapping robot 6 is located between the three automatic battery swapping racks 20. A manual battery swapping tray 8 is placed on one side of the manual battery swapping rack 5. The manual battery swapping tray 8 holds the batteries for manual swapping, making it easy to move the batteries. The distribution of the automatic battery swapping racks 20 allows the battery swapping robot 6 to pick up and swap the batteries on the three automatic battery swapping racks 20.

[0026] Furthermore, support plates 9 are installed on both sides of the battery swapping chamber 7, and rotating wheels 10 are installed on the opposite surfaces of the two support plates 9. The rotating wheels 10 facilitate the removal or placement of the battery from or into the battery swapping chamber 7. Barrier gates 15 are installed on both sides of the driving channel 4. The barrier gates 15 facilitate the limitation of the maximum number of vehicles that can swap batteries at any one time.

[0027] The usage method of this embodiment is as follows: When in use, the battery swapping vehicle passes through the barrier gate 15 and enters the driving channel 4. According to the actual needs of the battery swapping vehicle, it can choose to perform manual or automatic battery swapping. When performing manual battery swapping, the manual battery swapping bracket 8 is used to receive the battery on the vehicle and place it into the empty battery swapping cavity 7. The battery that has been fully charged and discharged is placed on the manual battery swapping bracket 8 and reinstalled to complete the manual battery swapping. When performing automatic battery swapping, the battery swapping vehicle is driven to the designated area. The battery swapping robot 6 uses the battery swapping clamp to remove the battery from the vehicle and place it into the empty battery swapping cavity 7 according to the program. The battery swapping clamp is used again to pick up the battery that has been fully charged and discharged and install it inside the vehicle to complete the automatic battery swapping process.

[0028] Example 2

[0029] The structure of the waste gas deodorization device for municipal solid waste incineration in this embodiment is basically the same as that of the waste gas deodorization device for municipal solid waste incineration in Embodiment 1. The difference is that, specifically, a liquid cooling unit 11 is installed on the upper end of the second protective housing 3, and a liquid cooling plate 12 is installed inside the battery swapping chamber 7 on the second protective housing 3. The liquid cooling plate 12 is connected to the liquid cooling unit 11. When the battery is charging and discharging, the temperature of the battery box surface will increase. The liquid cooling plate 12 can cool the surface of the battery box, thereby reducing the probability of thermal runaway of the battery (see...). Figures 3-5 ).

[0030] Furthermore, a base plate 13 is installed at the bottom of each battery swapping chamber 7, and an inflatable airbag 14 is installed at the top of each base plate 13. The liquid cooling plate 12 is located at the top of the inflatable airbag 14. When the battery is placed into the battery swapping chamber 7, the inflation device inflates the inflatable airbag 14. The inflatable airbag 14 expands and causes the liquid cooling plate 12 to contact the bottom of the swapped battery, effectively preventing wear on the surface of the liquid cooling plate 12 when the battery is placed or removed.

[0031] Furthermore, a thermal runaway treatment chamber 16 is arranged below the lowest battery swapping chamber 7 on an automatic battery swapping rack 20. The thermal runaway treatment chamber 16 is through-type, and a fire sandbox 17 is placed on one side of the thermal runaway treatment chamber 16. The fire sandbox 17 has a cavity inside, and U-shaped frames 18 are installed inside both the cavity and the thermal runaway treatment chamber 16. The battery swapping robot 6 picks up the battery that has caused thermal runaway and puts it into the thermal runaway treatment chamber 16, and then enters the fire sandbox 17 for further processing, so as to avoid directly processing the battery that has caused thermal runaway and affecting the other batteries.

[0032] Furthermore, the U-shaped frames 18 are all arranged at an angle, so that the battery swapping unit that enters the thermal runaway treatment chamber 16 can slide directly into the fire sandbox 17 under the action of gravity. Several guide wheels 19 are installed at equal intervals on the U-shaped frames 18. The setting of the guide wheels 19 reduces the friction between the U-shaped frames 18 and the bottom of the battery swapping unit, effectively reducing the resistance to the movement of the battery swapping unit.

[0033] The usage method of this embodiment is as follows: When the battery is placed into the battery swapping chamber 7, the inflation device inflates the airbag 14. The expansion of the airbag 14 causes the liquid cooling plate 12 to rise, and the liquid cooling plate 12 contacts the bottom of the battery. When the battery is about to be removed, the airbag 14 deflates, causing the liquid cooling plate 12 to descend, so that the liquid cooling plate 12 does not contact the bottom of the battery. The battery will not scratch the surface of the liquid cooling plate 12 when it is placed in and removed. When the battery experiences thermal runaway, the battery swapping robot 6 uses the battery swapping clamp to pick up the battery that has experienced thermal runaway and places it into the thermal runaway treatment chamber 16. The battery inside the thermal runaway treatment chamber 16 is guided by the guide wheels 19 on the U-shaped frame 18 and enters the fire sandbox 17. After moving the fire sandbox 17, the battery that has experienced thermal runaway can be subjected to subsequent fire treatment.

[0034] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A multifunctional battery swap platform that can be manually or automatically, comprising a base (1), characterized in that: A protective box one (2) is installed on the upper end of the base (1). A protective box two (3) is installed on the upper end of the base (1) on one side of the protective box one (2). A driving channel (4) is formed between the protective box one (2) and the protective box two (3). Several manual battery swapping racks (5) are placed inside the protective box one (2). Three automatic battery swapping racks (20) are placed inside the protective box two (3). A battery swapping robot (6) is installed between the three automatic battery swapping racks (20). Several battery swapping chambers (7) are arranged inside both the manual battery swapping rack (5) and the automatic battery swapping rack (20).

2. The multi-functional battery swapping platform that can be operated manually or automatically according to claim 1, characterized in that: Several manual battery swapping racks (5) are arranged in a straight line, and three automatic battery swapping racks (20) are arranged in a U-shape. The battery swapping robot (6) is located between the three automatic battery swapping racks (20), and a manual battery swapping bracket (8) is placed on one side of each manual battery swapping rack (5).

3. The multi-functional battery swapping platform that can be operated manually or automatically according to claim 1, characterized in that: The battery swapping chamber (7) has support plates (9) installed on both sides inside. Rotating wheels (10) are installed on the opposite surfaces of the two support plates (9). Barrier gates (15) are installed on both sides of the driving channel (4).

4. The multi-functional battery swapping platform that can be operated manually or automatically according to claim 1, characterized in that: Liquid cooling units (11) are installed on the upper end of the second protective box (3), and liquid cooling plates (12) are installed inside the battery swapping chamber (7) on the second protective box (3).

5. The multi-functional battery swapping platform that can be operated manually or automatically according to claim 4, characterized in that: The bottom of each battery swapping chamber (7) is equipped with a base plate (13), and an inflatable airbag (14) is installed on the top of each base plate (13). The liquid cooling plate (12) is located on the top of the inflatable airbag (14).

6. The multi-functional battery swapping platform that can be operated manually or automatically according to claim 1, characterized in that: A thermal runaway treatment chamber (16) is provided below the lowest battery swapping chamber (7) on one of the automatic battery swapping racks (20). The thermal runaway treatment chamber (16) is arranged through the battery. A fire sandbox (17) is placed on one side of the thermal runaway treatment chamber (16). A cavity is provided inside the fire sandbox (17). U-shaped frames (18) are installed inside both the cavity and the thermal runaway treatment chamber (16).

7. The multi-functional battery swapping platform that can be manually or automatically operated according to claim 6, characterized in that: The U-shaped frames (18) are all arranged at an angle, and a number of guide wheels (19) are installed at equal intervals on the U-shaped frames (18).