Concrete vibrating device

By designing structures such as expansion discs, protective tubes, and scraper rings on the vibratory compaction device, the problems of cement adhesion and steel corrosion were solved, the compaction efficiency and building structure durability were improved, and convenient cleaning and accurate positioning were achieved.

CN224282009UActive Publication Date: 2026-05-26CHONGQING WATER & ELECTRIC CONSTR CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHONGQING WATER & ELECTRIC CONSTR CO LTD
Filing Date
2025-07-07
Publication Date
2026-05-26

Smart Images

  • Figure CN224282009U_ABST
    Figure CN224282009U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of concrete construction, and particularly relates to a concrete vibrating device which comprises a vibrating rod. A connecting hose is mounted at the top of the vibrating rod; the end part of the connecting hose is fixedly connected with a controller; the bottom of the controller is fixedly connected with a power line. The top of the vibrating rod is fixedly connected with an expansion disc; an elastic clamp is fixedly connected to one side of the expansion disc; the surface of the vibrating rod is in sliding connection with a scraping ring; the end part of the scraping ring is obliquely arranged; a handle is fixedly connected to one side of the scraping ring; the handle and the elastic clamp are correspondingly arranged; after the vibrating work is finished, the handle is pushed to drive the scraping ring to slide on the surface of the vibrating rod, cement attached to the surface of the vibrating rod is scraped away through the inclined face, the cleaning difficulty after cement solidification is reduced, the manual maintenance workload is reduced, the service life of the vibrating rod is prolonged, and meanwhile the expanding disc can achieve the positioning effect when the vibrating rod is inserted into concrete; inclination of the vibrating rod is reduced, and the accuracy of the vibrating position is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of concrete construction technology, specifically a concrete vibration device. Background Technology

[0002] A vibratory compactor is a construction device that uses mechanical vibration to eliminate air bubbles inside concrete and increase its density. It mainly consists of a power source and vibration transmission components. It is widely used in the vibration operation after concrete pouring in construction projects and can effectively improve the strength and durability of components.

[0003] When the vibrating device is working, the vibrating component comes into contact with the concrete and transmits the vibration energy in the form of waves to the surroundings. This reduces the internal friction and cohesion between the concrete particles, causing the particles to be in a liquefied or plastic flow state. Air bubbles in the concrete float to the surface and are expelled under the action of vibration. At the same time, the aggregate particles rearrange themselves under the action of gravity, filling the gaps and achieving compaction.

[0004] Cement adheres to the surface of vibrating components for a long time. After solidification, it will increase the diameter of the vibrating components and the surface roughness, which will increase the resistance when inserted into the concrete and lead to a decrease in vibration efficiency. Therefore, a concrete vibrating device is proposed to address the above problems. Utility Model Content

[0005] In order to overcome the shortcomings of the prior art, at least one technical problem raised in the background art is solved.

[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: A concrete vibration device of this utility model includes a vibrating rod; a connecting hose is installed on the top of the vibrating rod; a controller is fixedly connected to the end of the connecting hose; a power cord is fixedly connected to the bottom of the controller; the power cord is connected to a power source; an expansion plate is fixedly connected to the top of the vibrating rod; the expansion plate is set between the vibrating rod and the connecting hose; an elastic clamp is fixedly connected to one side of the expansion plate; a scraper ring is slidably connected to the surface of the vibrating rod; the end of the scraper ring is inclined; a handle is fixedly connected to one side of the scraper ring; the handle and the elastic clamp are correspondingly set; after the vibration work is completed, the scraper ring is slidably moved on the surface of the vibrating rod by pushing the handle, and the inclined surface scrapes off the cement attached to the surface of the vibrating rod, reducing the difficulty of cleaning after the cement has solidified, reducing the amount of manual maintenance, and increasing the service life of the vibrating rod. At the same time, the expansion plate can play a positioning role when the vibrating rod is inserted into the concrete, reducing the tilt of the vibrating rod and increasing the accuracy of its vibration position.

[0007] Preferably, the bottom of the expansion plate is fixedly connected to multiple protective tubes; the protective tubes are hexagonal; the bottom of the protective tubes is fixedly connected to a connecting ring; by installing a protective tube around the vibrator, a buffer layer can be formed, reducing the direct contact between the vibrator and the steel reinforcement in the concrete during vibration, reducing the peeling of the concrete protective layer on the surface of the steel reinforcement due to the high-frequency vibration of the vibrator, thereby reducing the risk of steel reinforcement corrosion and increasing the durability of the building structure. The hexagonal design makes the force on each side of the protective tube uniform, reducing the lateral pressure of the concrete and the squeezing of the steel reinforcement during vibration, and reducing the external impact on the vibrator.

[0008] Preferably, a water inlet pipe is fixedly connected to one side of the expansion plate; the end of the water inlet pipe is threaded; multiple water outlet pipes are installed on the surface of the protective pipe; the protective pipe has a cavity in the middle; the water outlet pipe and the water inlet pipe are connected; by connecting a water pump to the water inlet pipe, water flows through the expansion plate and sprays out from the multiple water outlet pipes, covering the surface of the vibrator, reducing cement solidification on the surface of the vibrator, reducing the difficulty of cleaning the scraper ring, and increasing cleaning efficiency.

[0009] Preferably, a flat head is installed on the surface of the water outlet pipe; the flat head is connected to the water outlet pipe; the flat head and the water outlet pipe are correspondingly arranged; by setting a flat head at the end of the water outlet pipe, a filter barrier can be formed, reducing the entry of large solid particles such as gravel and sand from the concrete into the water outlet pipe, which could lead to poor water flow or even complete blockage of the water outlet pipe, thus increasing the continuous effectiveness of the water outlet pipe cleaning function, reducing downtime maintenance time, and increasing the stability of the water outlet pipe cleaning.

[0010] Preferably, the bottom of the vibrating rod is threaded with a bolt; an eccentric counterweight ring is threaded between the bolt and the vibrating rod; by moving the eccentric counterweight ring to different distances and then fixing it with bolts, the magnitude of the centrifugal force generated by the internal rotation of the vibrating rod can be changed, thereby adjusting the vibration intensity, reducing energy damage, accelerating the speed at which cement paste coats aggregate, increasing the amount of air bubbles discharged, and increasing the compressive strength and impermeability of building components.

[0011] Preferably, a shock-absorbing sleeve is fixedly attached to the surface of the connecting hose; the shock-absorbing sleeve is in contact with the expansion plate; by installing a shock-absorbing sleeve at the connection between the expansion plate and the connecting hose, the vibration of the vibrator can be reduced to be transmitted to the operator's hand, reducing the risk of finger numbness caused by long-term work and thus increasing the operator's work efficiency.

[0012] The advantages of this utility model are:

[0013] 1. The concrete vibration device of this utility model drives the scraper ring to slide on the surface of the vibrator rod by pushing the handle. The inclined surface scrapes off the cement attached to the surface of the vibrator rod, reducing the difficulty of cleaning after the cement has solidified, reducing the amount of manual maintenance, and increasing the service life of the vibrator rod. At the same time, the expansion plate can play a positioning role when the vibrator rod is inserted into the concrete, reducing the tilt of the vibrator rod and increasing the accuracy of its vibration position.

[0014] 2. The concrete vibration device of this utility model can form a buffer layer by installing a protective tube around the vibrator, which reduces the direct contact between the vibrator and the steel bars in the concrete during vibration, reduces the peeling of the concrete protective layer on the surface of the steel bars due to the high-frequency vibration of the vibrator, thereby reducing the risk of steel bar corrosion and increasing the durability of the building structure. The hexagonal design makes the force on each side of the protective tube uniform, reducing the lateral pressure of the concrete and the squeezing of the steel bars during vibration, and reducing the external impact on the vibrator. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the main body of this utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the vibrating rod in this utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the protective tube in this utility model;

[0019] Figure 4 This is a schematic diagram of the flat head structure in this utility model;

[0020] Figure 5 This is a schematic diagram of the eccentric counterweight ring in this utility model.

[0021] In the diagram: 1. Vibrator; 11. Connecting hose; 12. Controller; 13. Power cord; 14. Expansion plate; 15. Elastic clamp; 16. Scraper ring; 17. Handle; 2. Protective tube; 21. Connecting ring; 3. Inlet pipe; 31. Outlet pipe; 4. Flat head; 5. Eccentric counterweight ring; 51. Bolt; 6. Shock-absorbing sleeve. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0023] Specific implementation examples are given below.

[0024] like Figures 1 to 2 As shown in the embodiment of this utility model, a concrete vibration device includes a vibrating rod 1; a connecting hose 11 is installed on the top of the vibrating rod 1; a controller 12 is fixedly connected to the end of the connecting hose 11; a power cord 13 is fixedly connected to the bottom of the controller 12; the power cord 13 is connected to a power source; an expansion disc 14 is fixedly connected to the top of the vibrating rod 1; the expansion disc 14 is disposed between the vibrating rod 1 and the connecting hose 11; an elastic clamp 15 is fixedly connected to one side of the expansion disc 14; a scraper ring 16 is slidably connected to the surface of the vibrating rod 1; the end of the scraper ring 16 is inclined; a handle 17 is fixedly connected to one side of the scraper ring 16; the handle 17 and the elastic clamp 15 are correspondingly arranged; during operation, the power cord 13 is connected to the power source, and then the controller 12 is turned on to control the vibrating rod 1 to vibrate, the vibrating rod 1 is inserted into the concrete to perform vibration work, and after the vibration is completed, the vibrating rod 1 is removed from the concrete. Pull out rod 1, turn off controller 12 to stop vibrating rod 1, then push handle 17 to separate it from elastic clip 15. Continue pushing handle 17 to drive scraper ring 16 to slide on the surface of vibrating rod 1, scraping away the cement adhering to the surface of vibrating rod 1 along the inclined surface of scraper ring 16. After use, push handle 17 to contact elastic clip 15. When pushing, elastic clip 15 will elastically deform to both sides. After handle 17 enters, it will return to its original shape, thus fixing handle 17. After the vibration work is completed, push handle 17 to drive scraper ring 16 to slide on the surface of vibrating rod 1. The inclined surface scrapes away the cement adhering to the surface of vibrating rod 1, reducing the difficulty of cleaning after cement solidification, reducing manual maintenance workload, and increasing the service life of vibrating rod 1. At the same time, expansion disc 14 can play a positioning role when vibrating rod 1 is inserted into concrete, reducing the tilt of vibrating rod 1 and increasing the accuracy of its vibration position.

[0025] like Figure 1 and Figure 3As shown, multiple protective tubes 2 are fixedly connected to the bottom of the expansion plate 14; the protective tubes 2 are hexagonal; a connecting ring 21 is fixedly connected to the bottom of the protective tubes 2; during operation, when the vibrator 1 is vibrating, the multiple protective tubes 2 surround the vibrator 1, reducing concrete segregation caused by direct collision between the vibrator 1 and the steel bars in the concrete. The connecting ring 21 connects the multiple protective tubes 2 to increase the stability between the protective tubes 2. By installing a ring of protective tubes 2 around the vibrator 1, a buffer layer can be formed, reducing direct contact between the vibrator 1 and the steel bars in the concrete during vibration, reducing the peeling of the concrete protective layer on the surface of the steel bars due to the high-frequency vibration of the vibrator 1, thereby reducing the risk of steel bar corrosion and increasing the durability of the building structure. The hexagonal design makes the force on each side of the protective tube 2 uniform, reducing the lateral pressure of the concrete and the squeezing of the steel bars during vibration, and reducing the external impact on the vibrator 1.

[0026] like Figures 1 to 4 As shown, a water inlet pipe 3 is fixedly connected to one side of the expansion plate 14; the end of the water inlet pipe 3 is threaded; multiple water outlet pipes 31 are installed on the surface of the protective pipe 2; the protective pipe 2 has a cavity in the middle; the water outlet pipes 31 and the water inlet pipe 3 are connected; during operation, the end of the water inlet pipe 3 is threaded to a water pump, and then the water flow is sent into the cavity of the expansion plate 14 through the water pump, and sprayed out from the multiple water outlet pipes 31 to clean the surface of the vibrating rod 1. By connecting the water inlet pipe 3 to a water pump, the water flow passes through the expansion plate 14 and is sprayed out from the multiple water outlet pipes 31, covering the surface of the vibrating rod 1, reducing the solidification of cement on the surface of the vibrating rod 1, reducing the difficulty of cleaning the scraper ring 16, and increasing the cleaning efficiency.

[0027] like Figure 1 , Figure 3 and Figure 4 As shown, a flat head 4 is installed on the surface of the water outlet pipe 31; the flat head 4 is connected to the water outlet pipe 31; the flat head 4 and the water outlet pipe 31 are correspondingly arranged; during operation, when the vibrator 1 is inserted into the concrete for vibration, the flat head 4 reduces the entry of solid particles in the concrete into the water outlet pipe 31, preventing blockage. By setting the flat head 4 at the end of the water outlet pipe 31, a filter barrier can be formed, reducing the entry of large solid particles such as gravel and sand in the concrete into the water outlet pipe 31, which would lead to poor water flow or even complete blockage of the water outlet pipe 31. This increases the continuous effectiveness of the cleaning function of the water outlet pipe 31, reduces downtime maintenance time, and increases the cleaning stability of the water outlet pipe 31.

[0028] like Figure 1 , Figure 2 and Figure 5As shown, the bottom of the vibrating rod 1 is threaded with a bolt 51; an eccentric counterweight ring 5 is threaded between the bolt 51 and the vibrating rod 1; during operation, the eccentric counterweight ring 5 is moved to a specified eccentric distance, and then the bolt 51 is passed through the eccentric counterweight ring 5 and the bottom of the vibrating rod 1 for fixation. By moving the eccentric counterweight ring 5 to different distances and then fixing it with the bolt 51, the magnitude of the centrifugal force generated by the internal rotation of the vibrating rod 1 can be changed, thereby adjusting the vibration intensity, reducing energy damage, accelerating the speed at which cement paste coats aggregate, increasing the amount of air bubbles discharged, and increasing the compressive strength and impermeability of building components.

[0029] like Figure 1 As shown, a shock-absorbing sleeve 6 is fixedly attached to the surface of the connecting hose 11; the shock-absorbing sleeve 6 is in contact with the expansion plate 14; during operation, the shock-absorbing sleeve 6 is wrapped around the connection between the top of the expansion plate 14 and the connecting hose 11, and the operator holds the shock-absorbing sleeve 6 to move the vibrator 1 for vibration work. By installing the shock-absorbing sleeve 6 at the connection between the expansion plate 14 and the connecting hose 11, the vibration of the vibrator 1 can be reduced to be transmitted to the operator's hand, reducing the risk of numbness in the fingers caused by long-term work and thus reducing the risk of operational errors, and increasing the operator's work efficiency.

[0030] Working principle: By connecting the power cord 13 to the power supply, the controller 12 is turned on to control the vibrator 1 to vibrate. The vibrator 1 is inserted into the concrete for vibration. After vibration, the vibrator 1 is pulled out, and the controller 12 is turned off to stop the vibration. Then, the handle 17 is pushed to separate it from the elastic clip 15. Pushing the handle 17 further causes the scraper ring 16 to slide on the surface of the vibrator 1, scraping away the cement adhering to the surface of the vibrator 1 along the inclined surface of the scraper ring 16. After use, the handle 17 is pushed until it contacts the elastic clip 15. When pushed further, the elastic clip 15 elastically deforms to both sides and returns to its original shape after the handle 17 is inserted, thus fixing the handle 17. During the vibration of the vibrator 1, multiple protective tubes 2 surround the vibrator 1. To reduce concrete segregation caused by direct collision between the vibrator 1 and the reinforcing steel in the concrete, the connecting ring 21 connects multiple protective pipes 2 to increase the stability between the protective pipes 2. The end of the water inlet pipe 3 is threaded to a water pump, and then the water flow is sent through the water pump into the cavity of the expansion plate 14 and sprayed out from multiple water outlet pipes 31 to clean the surface of the vibrator 1. When the vibrator 1 is inserted into the concrete for vibration, the flat head 4 reduces the entry of solid particles in the concrete into the water outlet pipe 31, which may cause blockage. The eccentric counterweight ring 5 is moved to the specified eccentric distance, and then the bolt 51 is passed through the eccentric counterweight ring 5 and the bottom of the vibrator 1 for fixation. The shock-absorbing sleeve 6 is wrapped at the connection between the top of the expansion plate 14 and the connecting hose 11. The operator holds the shock-absorbing sleeve 6 and moves the vibrator 1 to perform vibration work.

[0031] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A concrete vibrating device, characterized in that: The device includes a vibrating rod (1); a connecting hose (11) is installed on the top of the vibrating rod (1); a controller (12) is fixedly connected to the end of the connecting hose (11); a power cord (13) is fixedly connected to the bottom of the controller (12); the power cord (13) is connected to a power source; an expansion disc (14) is fixedly connected to the top of the vibrating rod (1); the expansion disc (14) is positioned between the vibrating rod (1) and the connecting hose (11); an elastic clamp (15) is fixedly connected to one side of the expansion disc (14); a scraper ring (16) is slidably connected to the surface of the vibrating rod (1); the end of the scraper ring (16) is inclined; a handle (17) is fixedly connected to one side of the scraper ring (16); the handle (17) and the elastic clamp (15) are correspondingly positioned.

2. The concrete vibrating device according to claim 1, characterized in that: The bottom of the expansion plate (14) is fixed with multiple protective tubes (2); the protective tubes (2) are hexagonal; the bottom of the protective tubes (2) is fixed with a connecting ring (21).

3. A concrete vibrating device according to claim 2, characterized in that: The expansion plate (14) is fixed to one side with a water inlet pipe (3); the end of the water inlet pipe (3) is threaded; multiple water outlet pipes (31) are installed on the surface of the protective pipe (2); the protective pipe (2) has a cavity in the middle; the water outlet pipe (31) and the water inlet pipe (3) are connected.

4. A concrete vibrating device according to claim 3, characterized in that: A flat head (4) is installed on the surface of the water outlet pipe (31); the flat head (4) and the water outlet pipe (31) are connected; the flat head (4) and the water outlet pipe (31) are correspondingly arranged.

5. A concrete vibrating device according to claim 4, characterized in that: The bottom of the vibrating rod (1) is threaded with a bolt (51); an eccentric counterweight ring (5) is threaded between the bolt (51) and the vibrating rod (1).

6. A concrete vibrating device according to claim 5, characterized in that: A shock-absorbing sleeve (6) is fixedly attached to the surface of the connecting hose (11); the shock-absorbing sleeve (6) and the expansion plate (14) are in contact.