A loader lighting assembly that is easy to inspect and maintain.

Abstract

This utility model provides a loader lighting assembly that facilitates inspection and maintenance, relating to the field of loader parts technology. It includes a mounting plate and a quick-release assembly disposed on the outer surface of the mounting plate. The quick-release assembly includes a lighting fixture, a connecting block, and two sets of connecting plates. A mounting block is fixedly installed on the outer surface of the lighting fixture near the top. Triangular grooves are formed on both outer surfaces of the mounting block, and triangular blocks are slidably connected to the inner walls of both sets of triangular grooves. Pull rods are fixedly connected to the outer surfaces of both sets of triangular blocks. This utility model, through the quick-release assembly, simplifies the disassembly and assembly of the lighting fixture, reducing component damage that may result from forced disassembly, thereby lowering replacement costs. Furthermore, by simplifying the operation process, it significantly shortens the operation time for a single maintenance, effectively reducing equipment downtime and improving the overall efficiency of loader lighting maintenance.

Description

Technical Field

[0001] This utility model relates to the field of loader parts technology, and in particular to a loader lighting assembly that is easy to inspect and maintain. Background Technology

[0002] As a key piece of engineering machinery in fields such as construction and mining, loaders often operate in low-light or harsh environments such as at night, in tunnels, and underground mines. In these operating scenarios, the lighting system is one of the core components to ensure the safe and efficient operation of loaders. Its lighting effect is directly related to the operator's visibility, work accuracy, and the safety of equipment and personnel.

[0003] However, existing loaders often use fixed, rigid connections between lighting fixtures and the machine body, especially between the fixtures and mounting brackets, which rely on multiple bolts for fastening. When a bulb in the lighting assembly is damaged or a circuit malfunctions and requires maintenance, repair personnel must use specialized tools to disassemble each bolt one by one. This is not only cumbersome, but also prone to damaging the fixtures due to improper operation during repeated bolt tightening. This not only increases the cost of spare parts replacement but also prolongs the maintenance cycle and reduces work efficiency. Utility Model Content

[0004] This invention simplifies the disassembly and assembly of lighting fixtures by using quick-disassembly components, reducing component damage that may result from forced disassembly and thus lowering replacement costs. Furthermore, by simplifying the operation process, it significantly shortens the operation time for a single maintenance, effectively reducing equipment downtime and improving the overall work efficiency of loader lighting maintenance, thereby solving the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a loader lighting assembly that is easy to inspect and maintain, including a mounting plate;

[0006] Quick-release components are located on the outer surface of the mounting plate;

[0007] The quick-disassembly assembly includes a lighting fixture, a connecting block, and two sets of connecting plates. A mounting block is fixedly installed on the outer surface of the lighting fixture near the top. Triangular grooves are formed on both outer surfaces of the mounting block. Triangular blocks are slidably connected to the inner walls of the two sets of triangular grooves. Pull rods are fixedly connected to the outer surfaces of the two sets of triangular blocks. Springs are provided on the outer surfaces of the two sets of pull rods. Fixing plates are slidably connected to the outer surfaces of the two sets of pull rods. A connecting groove is formed on the outer surface of the connecting block.

[0008] Preferably, the outer surfaces of the two sets of fixing plates are fixedly connected to the inner wall of the connecting groove, and the outer surface of the mounting block is slidably connected to the inner wall of the connecting block.

[0009] Preferably, a servo motor is fixedly mounted on the outer surface of one of the connecting plates, and the output end of the servo motor slides through the outer surface of the connecting plate and extends to one side.

[0010] Preferably, a rotating rod is fixedly connected to the output end of the servo motor, and a rotating plate is fixedly installed on the outer surface of the rotating rod.

[0011] Preferably, the outer surfaces of the two sets of connecting plates are fixedly connected to the outer surface of the mounting plate, and the top of the connecting block is fixedly connected to the bottom of the rotating plate.

[0012] Preferably, the outer surface of the mounting plate is provided with a magnetic fixing component;

[0013] The magnetic fixing assembly includes two sets of connecting sleeves and two sets of iron blocks. The inner surface of the two sets of connecting sleeves is provided with a slot, and a magnetic ring is fixedly installed on the inner surface of the two sets of slots.

[0014] Preferably, the outer surfaces of the two sets of connecting sleeves are fixedly connected to the outer surface of the mounting plate, and the outer surfaces of the two sets of iron blocks are fixedly installed to the outer surface of the lighting fixture.

[0015] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0016] 1. In this utility model, the quick disassembly component simplifies the disassembly and assembly of the lamps, reduces component damage that may result from forced disassembly, thereby reducing replacement costs. Furthermore, by simplifying the operation process, the operation time for a single maintenance is significantly shortened, effectively reducing equipment downtime and improving the overall work efficiency of loader lamp maintenance.

[0017] 2. In this utility model, the use of connecting sleeve, slot, magnetic ring and iron block can automatically guide and initially fix the lamp, thereby improving the accuracy of installation and the convenience of operation. Attached Figure Description

[0018] Figure 1 This utility model provides a structural schematic diagram of a loader lighting assembly that is easy to inspect and maintain;

[0019] Figure 2 This utility model provides a schematic diagram of a quick-disassembly component structure for a loader lighting assembly that facilitates inspection and maintenance;

[0020] Figure 3 This utility model provides an enlarged view of the structure of a quick-disassembly component for a loader lighting assembly that facilitates inspection and maintenance;

[0021] Figure 4This utility model provides a schematic diagram of a magnetic fixing component structure for a loader lighting assembly that is easy to inspect and maintain;

[0022] Figure 5 This utility model provides a schematic diagram of the other side of a loader lighting assembly that is easy to inspect and maintain.

[0023] Legend: 1. Mounting plate; 2. Quick-release assembly; 201. Lighting fixture; 202. Mounting block; 203. Triangular groove; 204. Triangular block; 205. Pull rod; 206. Spring; 207. Fixing plate; 208. Connecting block; 209. Connecting groove; 210. Connecting plate; 211. Servo motor; 212. Rotating rod; 213. Rotating plate; 3. Magnetic fixing assembly; 301. Connecting sleeve; 302. Slot; 303. Magnetic ring; 304. Iron block. Detailed Implementation

[0024] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0025] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0026] Example 1: Refer to Figure 1 - Figure 3 As shown: A loader lighting assembly that is easy to inspect and maintain, including a mounting plate 1;

[0027] Quick-release component 2 is located on the outer surface of mounting plate 1;

[0028] The quick-release assembly 2 includes a lighting fixture 201, a connecting block 208, and two sets of connecting plates 210. A mounting block 202 is fixedly installed on the outer surface of the lighting fixture 201 near the top. Triangular grooves 203 are formed on both outer surfaces of the mounting block 202. Triangular blocks 204 are slidably connected to the inner walls of both sets of triangular grooves 203. Pull rods 205 are fixedly connected to the outer surfaces of both sets of triangular blocks 204. Springs 206 are provided on the outer surfaces of both sets of pull rods 205. Fixing plates 207 are slidably connected to the outer surfaces of both sets of pull rods 205. A connecting groove 209 is formed on the outer surface of the connecting block 208. Two sets of fixing plates 210... The outer surface of plate 207 is fixedly connected to the inner wall of connecting groove 209, and the outer surface of mounting block 202 is slidably connected to the inner wall of connecting block 208. A servo motor 211 is fixedly installed on the outer surface of one set of connecting plates 210. The output end of the servo motor 211 slides through the outer surface of the connecting plate 210 and extends to one side. A rotating rod 212 is fixedly connected to the output end of the servo motor 211. A rotating plate 213 is fixedly installed on the outer surface of the rotating rod 212. The outer surfaces of the two sets of connecting plates 210 are fixedly connected to the outer surface of mounting plate 1. The top of connecting block 208 is fixedly connected to the bottom of rotating plate 213.

[0029] In this embodiment, when performing maintenance on the loader's lights, the servo motor 211 mounted on the connecting plate 210 is first started. After the servo motor 211 starts, its output end drives the rotating rod 212 to rotate. During the continuous rotation of the rotating rod 212, the rotating rod 212 will synchronously drive the rotating plate 213 and the connecting block 208 to rotate, thereby causing the connected lighting fixture 201 to flip upwards around the connecting shaft. After the lighting fixture flips to a preset angle, the back plate will be completely exposed. Maintenance personnel can directly open the back panel to inspect and repair the internal wiring, light source, and other core components of the lamp. If the lamp needs to be replaced, first pull the levers 205 on both sides of the connecting block 208. The levers 205 drive the triangular block 204 to overcome the preload of the spring 206, causing the triangular block 204 to retract from its original limiting position into the connecting groove 209. This releases the mechanical limitation of the triangular block 204 on the mounting part of the lighting fixture 201. After the limitation is released, the old lamp can be smoothly removed. When installing the new lamp, the operator should hold the new lamp with both hands. First, push the mounting block 202 on the back of the lamp into the connecting block 208. During the pushing process, the mounting block 202 will squeeze the triangular block 204 on the inner side of the connecting block 208. Under the squeezing force, the triangular block 204 compresses the spring 206 and temporarily retracts into the connecting groove 209. When the mounting block 202 is fully pushed in and its triangular groove 203 aligns with the connecting groove 209 of the connecting block 208, the spring 206 instantly releases its preload, causing the triangular block 204 to spring into the triangular groove 203, thus completing the mounting block 202... The buckle is fixed, and the fixing plate 207 will limit the triangular block 204, effectively preventing the triangular block 204 from slipping due to vibration or external force. Under the action of the quick disassembly component 2, the disassembly and assembly of the lamp can be simplified, reducing the component damage that may be caused by forced disassembly, thereby reducing the replacement cost. Moreover, by simplifying the operation process, the operation time of a single maintenance is significantly shortened, effectively compressing the equipment downtime cycle and improving the overall work efficiency of loader lamp maintenance. The mounting plate 1 is installed at the lighting position of the loader.

[0030] Example 2: According to Figure 1 - Figure 5 As shown: The outer surface of the mounting plate 1 is provided with a magnetic fixing component 3;

[0031] The magnetic fixing assembly 3 includes two sets of connecting sleeves 301 and two sets of iron blocks 304. The inner surface of each set of connecting sleeves 301 is provided with a slot 302. The inner surface of each set of slots 302 is fixedly installed with a magnetic ring 303. The outer surface of each set of connecting sleeves 301 is fixedly connected to the outer surface of the mounting plate 1. The outer surface of each set of iron blocks 304 is fixedly installed to the outer surface of the lighting fixture 201.

[0032] In this embodiment, when the operator installs a new lamp, the adsorption force generated between the iron block 304 near the bottom of the lamp's outer surface and the magnetic ring 303 on the connecting block 208 provides auxiliary positioning, quickly guiding the installation of the lighting fixture 201. Subsequently, the lighting fixture 201 is slowly pushed into the mounting plate 1 horizontally. At this time, the iron block 304 gradually engages with the slot 302 within the connecting sleeve 301, further enhancing the structural stability during installation. Under the action of the magnetic fixing component 3, the lamp can be automatically guided and initially fixed, thereby improving the accuracy of installation alignment and ease of operation.

[0033] Working principle: When performing maintenance on the lighting assembly of the loader, first start the servo motor 211 to drive the rotating rod 212 to rotate. During the continuous rotation of the rotating rod 212, the rotating rod 212 will synchronously drive the rotating plate 213 and the connecting block 208 to rotate, thereby causing the connected lighting fixture 201 to flip upward around the connecting shaft. After the fixture flips to the preset angle, the back plate will be fully exposed. At this time, the maintenance personnel can directly open the back plate to inspect the internal wiring, light source and other core components of the fixture. If the fixture needs to be replaced, first pull... The pull rods 205 on both sides of the connecting block 208 drive the triangular block 204 to overcome the preload of the spring 206, causing the triangular block 204 to retract from its original limiting position into the connecting groove 209, thereby releasing the mechanical limitation of the triangular block 204 on the installation part of the lighting fixture 201. After the limitation is released, the old lighting fixture can be removed smoothly. When installing the new lighting fixture, the operator holds the edge of the new lighting fixture with both hands. The adsorption force generated between the iron block 304 near the bottom of the outer surface of the lighting fixture and the magnetic ring 303 on the connecting block 208 will form an auxiliary positioning and quickly guide the installation of the lighting fixture 201. Then, the lighting fixture 201 is slowly pushed in horizontally. At this time, the iron block 304 will gradually engage with the slot 302 in the connecting sleeve 301, further improving the structural stability during installation. Subsequently, the mounting block 202 on the back of the fixture is pushed into the connecting block 208. During the pushing process, the mounting block 202 will squeeze the triangular block 204 on the inner side of the connecting block 208. Under the action of the squeezing force, the triangular block 204 compresses the spring 206 and temporarily retracts into the connecting groove 209. When the mounting block 202 is fully pushed in and its triangular groove 203 is aligned with the connecting groove 209 of the connecting block 208, the spring 206 instantly releases the preload, and the triangular block 204 is sprang into the triangular groove 203, completing the snap-locking and fixing of the mounting block 202. At the same time, the fixing plate 207 will limit the triangular block 204, effectively preventing the triangular block 204 from slipping due to vibration or external force.

[0034] By following the instructions above, you can easily use the loader lighting assembly for inspection and maintenance.

[0035] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A loader lighting assembly that is easy to inspect and maintain, characterized in that: Includes mounting plate (1); Quick-release assembly (2) is provided on the outer surface of the mounting plate (1); The quick-release assembly (2) includes a lighting fixture (201), a connecting block (208), and two sets of connecting plates (210). A mounting block (202) is fixedly installed on the outer surface of the lighting fixture (201) near the top. Triangular grooves (203) are provided on both outer surfaces of the mounting block (202). Triangular blocks (204) are slidably connected to the inner walls of the two sets of triangular grooves (203). Pull rods (205) are fixedly connected to the outer surfaces of the two sets of pull rods (205). Springs (206) are provided on the outer surfaces of the two sets of pull rods (205). Fixing plates (207) are slidably connected to the outer surfaces of the two sets of pull rods (205). A connecting groove (209) is provided on the outer surface of the connecting block (208).

2. The loader lighting assembly for easy inspection and maintenance according to claim 1, characterized in that: The outer surfaces of the two sets of fixing plates (207) are fixedly connected to the inner wall of the connecting groove (209), and the outer surface of the mounting block (202) is slidably connected to the inner wall of the connecting block (208).

3. The loader lighting assembly for easy inspection and maintenance according to claim 2, characterized in that: A servo motor (211) is fixedly mounted on the outer surface of one of the connecting plates (210), and the output end of the servo motor (211) slides through the outer surface of the connecting plate (210) and extends to one side.

4. The loader lighting assembly for easy inspection and maintenance according to claim 3, characterized in that: The output end of the servo motor (211) is fixedly connected to a rotating rod (212), and a rotating plate (213) is fixedly installed on the outer surface of the rotating rod (212).

5. The loader lighting assembly for easy inspection and maintenance according to claim 4, characterized in that: The outer surfaces of the two sets of connecting plates (210) are fixedly connected to the outer surface of the mounting plate (1), and the top of the connecting block (208) is fixedly connected to the bottom of the rotating plate (213).

6. The loader lighting assembly for easy inspection and maintenance according to claim 1, characterized in that: The outer surface of the mounting plate (1) is provided with a magnetic fixing component (3); The magnetic fixing assembly (3) includes two sets of connecting sleeves (301) and two sets of iron blocks (304). The inner surface of the two sets of connecting sleeves (301) is provided with a slot (302), and a magnetic ring (303) is fixedly installed on the inner surface of the two sets of slots (302).

7. The loader lighting assembly for easy inspection and maintenance according to claim 6, characterized in that: The outer surfaces of the two sets of connecting sleeves (301) are fixedly connected to the outer surface of the mounting plate (1), and the outer surfaces of the two sets of iron blocks (304) are fixedly installed to the outer surface of the lighting fixture (201).

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