A high-efficiency stirred tank for preparing stainless steel water-based cutting fluid

By setting up a collection component in the mixing tank and using a motor to control the rotation speed and centrifugal force to collect solid particles, the problem of undissolved solid powder in stainless steel water-based cutting fluid was solved, thus improving the quality of the finished product.

CN224293026UActive Publication Date: 2026-05-29DONGGUAN JINSUO LUBRICATING OIL TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DONGGUAN JINSUO LUBRICATING OIL TECH CO LTD
Filing Date
2025-07-02
Publication Date
2026-05-29

AI Technical Summary

Technical Problem

In existing stainless steel water-based cutting fluid production equipment, solid powder is not completely dissolved, resulting in the presence of solid particles in the finished product, which affects the quality of the finished product.

Method used

A collection assembly, including a connecting plate, sliding block, pushing block, arc-shaped groove, and collection bag, is installed in the stirred tank. The rotation speed and centrifugal force are controlled by a motor to collect suspended particles and ensure the effective removal of solid particles in the stirred tank.

Benefits of technology

This improved the finished product quality of stainless steel water-based cutting fluid, ensured the purity of the liquid, and avoided the residue of solid particles.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224293026U_ABST
    Figure CN224293026U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of chemical equipment, specifically disclose a kind of efficient stirred tank of preparation stainless steel water-based cutting fluid, including reaction kettle, the top surface of the reaction kettle is equipped with motor, the power output shaft of the motor is through the end surface of reaction kettle, and extend to the inside of reaction kettle, the power output shaft end of the motor is equipped with connecting shaft, multiple stirring paddles are uniformly distributed on the connecting shaft, multiple collection assemblies are uniformly distributed on the sidewall of the connecting shaft top;The utility model is through being provided with collection assembly in a kind of efficient stirred tank of preparation stainless steel water-based cutting fluid, in the process of device use by the cooperation between above-mentioned structure, it is realized in the process of stainless steel water-based cutting fluid production to be convenient to collect the suspended particles on its upper surface, to reach the effect of improving stainless steel water-based cutting fluid finished product quality.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model belongs to the field of chemical equipment technology, specifically relating to a high-efficiency stirring tank for preparing stainless steel water-based cutting fluid. Background Technology

[0002] Stainless steel water-based cutting fluid is a metalworking fluid specially designed for the processing of stainless steel and hard metals. It has functions such as cooling, lubrication, rust prevention, and cleaning. It usually uses water as the main solvent and is supplemented with a variety of functional additives. In the process of making stainless steel water-based cutting fluid, various additives need to be put into a mixing tank for stirring and mixing.

[0003] Existing mixing tanks typically include a motor and a stirring paddle. When mixing raw materials, the motor drives the stirring paddle to mix the raw materials, thereby achieving the effect of producing stainless steel water-based cutting fluid.

[0004] However, in the existing formula, solid powders (such as rust inhibitors and alkaline regulators) are not completely dissolved and remain on the surface after stirring. The existing production equipment usually does not have corresponding treatment equipment, which results in solid particles on the upper layer of stainless steel water-based cutting fluid, thus affecting the quality of the finished product.

[0005] Therefore, this solution proposes a high-efficiency stirred tank for preparing stainless steel water-based cutting fluid to solve the above problems. Utility Model Content

[0006] The purpose of this invention is to provide a high-efficiency stirring vessel for preparing stainless steel water-based cutting fluid, in order to solve the problem that in the existing formulas, solid powders are not completely dissolved and remain on the surface after stirring. The existing production equipment usually does not have corresponding treatment equipment, which results in solid particles on the upper layer of the stainless steel water-based cutting fluid, thus affecting the quality of the finished product.

[0007] To achieve the above objectives, the present invention provides the following technical solution: a high-efficiency stirring vessel for preparing stainless steel water-based cutting fluid, comprising a reaction vessel, a motor mounted on the top surface of the reaction vessel, the power output shaft of the motor passing through the end face of the reaction vessel and extending into the interior of the reaction vessel, a connecting shaft mounted at the end of the power output shaft of the motor, a plurality of stirring blades evenly distributed on the connecting shaft, and a plurality of collecting components evenly distributed above the side wall of the connecting shaft;

[0008] The collection assembly includes a connecting plate, and multiple connecting plates are evenly distributed above the side wall of the connecting shaft. Mounting plates are symmetrically installed on the side wall of the connecting plate. A rotating shaft is rotatably arranged between two mounting plates. A fixing plate is fixedly installed on the outer wall of the rotating shaft. An installation frame is fitted onto the fixing plate, and a collection bag is installed on the installation frame.

[0009] The top surface of the connecting plate is provided with a sliding groove, and a sliding block is slidably disposed in the sliding groove. A spring is installed at the end of the sliding block near the connecting shaft, and the side of the spring away from the sliding block is connected to the inner wall of the connecting plate.

[0010] Preferably, the sliding groove is convex in shape, and the lower left and right sides of the sliding groove are respectively connected to the outside. A pushing block is installed on the side wall of the sliding block near the fixed block.

[0011] Preferably, the fixing block has an arc-shaped groove on the side near the pushing block. The arc-shaped groove is arc-shaped, with the highest point of the arc-shaped groove close to the connecting shaft and the lowest point of the arc-shaped groove far from the connecting shaft.

[0012] Preferably, the pushing block is in contact with the upper surface of the inner wall of the arc-shaped groove.

[0013] Preferably, a processing pipe is provided on the bottom surface of the reactor, the processing pipe is connected to the interior of the reactor, and a butterfly valve is installed on the outer wall of the processing pipe.

[0014] Preferably, a controller is installed on the outer wall of the reactor, and the controller is electrically connected to a motor.

[0015] Preferably, the reactor is provided with a feed pipe on its end face, and the feed pipe is connected to the interior of the reactor.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] 1. This utility model, by setting a collection component in a high-efficiency stirring vessel for preparing stainless steel water-based cutting fluid, achieves the effect of collecting suspended particles on the upper surface of the stainless steel water-based cutting fluid during the production process through the cooperation between the above-mentioned structures, thereby improving the quality of the finished stainless steel water-based cutting fluid.

[0018] 2. This utility model, by setting a spring, pushing block, sliding block, fixing block and arc groove in the collection component, achieves the effect of controlling the rotation angle of the fixing block, fixing plate, mounting frame and collection bag by the rotation speed of the motor during the use of the device. This ensures that when the stainless steel water-based cutting fluid is stored at different heights in the reaction vessel, the mounting frame and collection bag can always be in contact with the water surface, thereby collecting the upper particulate matter. Attached Figure Description

[0019] Figure 1 This is one of the perspective views of this utility model;

[0020] Figure 2 This is a second perspective view of the present utility model;

[0021] Figure 3 This is a structural diagram of the collection components in this utility model;

[0022] Figure 4 This is a schematic diagram of the collection component structure in this utility model;

[0023] Figure 5 This is a schematic diagram of the installation structure of the push block structure in this utility model;

[0024] Figure 6 This is a schematic diagram of the arc-shaped groove structure in this utility model.

[0025] In the diagram: 1. Reactor; 2. Controller; 3. Motor; 4. Feed pipe; 5. Processing pipe; 6. Butterfly valve; 7. Connecting shaft; 8. Agitator; 9. Collection assembly; 901. Connecting plate; 902. Sliding groove; 903. Sliding block; 904. Mounting plate; 905. Rotating shaft; 906. Fixing block; 907. Fixing plate; 908. Mounting frame; 909. Collection bag; 910. Pushing block; 911. Spring; 912. Arc groove. Detailed Implementation

[0026] The following will be combined with the appendix Figure 1 To be continued Figure 6 The technical solutions in the embodiments of this utility model are clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of this utility model.

[0027] It should be noted that, in the embodiments of this utility model, the directions shown in the accompanying drawings shall prevail, such as front and back. Figure 1 For the sake of accuracy, the specific details should be as follows: Figure 1 The left side is the front. Figure 1 The right side is the rear; at the same time, as Figure 2 As shown, the horizontal direction is roughly defined as left and right, and the vertical direction is defined as up and down. If a specific orientation changes, the directional indication will also change accordingly.

[0028] Reference Figures 1-6 As shown, this utility model provides a high-efficiency stirred tank for preparing stainless steel water-based cutting fluid, including a reaction vessel 1. A motor 3 is installed on the top surface of the reaction vessel 1. The power output shaft of the motor 3 passes through the end face of the reaction vessel 1 and extends into the interior of the reaction vessel 1. A connecting shaft 7 is installed at the end of the power output shaft of the motor 3. Multiple stirring blades 8 are evenly distributed on the connecting shaft 7. Multiple collecting components 9 are evenly distributed on the upper side wall of the connecting shaft 7.

[0029] The collection component 9 includes a connecting plate 901. Multiple connecting plates 901 are evenly distributed above the side wall of the connecting shaft 7. Mounting plates 904 are symmetrically installed on the side wall of the connecting plates 901. A rotating shaft 905 is rotatably arranged between two mounting plates 904. A fixing plate 907 is fixedly installed on the outer wall of the rotating shaft 905. An installation frame 908 is fitted onto the fixing plate 907. A collection bag 909 is installed on the installation frame 908.

[0030] A sliding groove 902 is provided on the top surface of the connecting plate 901. A sliding block 903 is slidably disposed in the sliding groove 902. A spring 911 is installed at the end of the sliding block 903 near the connecting shaft 7. The side of the spring 911 away from the sliding block 903 is connected to the inner wall of the connecting plate 901.

[0031] In this embodiment, the collection bag 909 is provided with small holes evenly distributed to facilitate the passage of liquid, while solid particles remain in the collection bag 909. The motor 3 is a variable frequency motor and is connected to the controller 2 through a frequency converter. The controller 2 is a PLC controller. The frequency converter receives PLC signals through analog signals or communication interfaces to adjust the motor speed.

[0032] In a further embodiment, refer to Figures 1-6 The sliding groove 902 is convex in shape, and its lower left and right sides are connected to the outside. A pushing block 910 is installed on the side wall of the sliding block 903 near the fixed block 906. An arc-shaped groove 912 is opened on the side of the fixed block 906 near the pushing block 910. The arc-shaped groove 912 is arc-shaped, with the highest point of the arc-shaped groove 912 close to the connecting shaft 7 and the lowest point of the arc-shaped groove 912 far away from the connecting shaft 7. The pushing block 910 and the upper surface of the inner wall of the arc-shaped groove 912 are in contact with each other.

[0033] In this embodiment, during actual use of the device, the speed of the motor 3 is controlled by the controller 2, thereby changing the speed of the connecting shaft 7 and the collecting component 9. Under the action of centrifugal force, the sliding block 903 and the pushing block 910 move, and the flip angle of the fixed plate 907 is changed by pushing the arc groove 912. Subsequently, the lowest point of the mounting frame 908 is changed, thereby adapting to the liquid surface of stainless steel water-based cutting fluid at different heights to a certain extent, and collecting solid particles on the liquid surface.

[0034] In a further embodiment, refer to Figures 1-2 A processing pipe 5 is provided on the bottom surface of the reactor 1, and the processing pipe 5 is connected to the interior of the reactor 1. A butterfly valve 6 is installed on the outer wall of the processing pipe 5. A controller 2 is installed on the outer wall of the reactor 1, and the controller 2 is electrically connected to a motor 3. A feed pipe 4 is provided on the end face of the reactor 1, and the feed pipe 4 is connected to the interior of the reactor 1.

[0035] In this embodiment, the motor 3 is used to inject raw materials into the reactor 1, and the processing pipe 5 is used to discharge the finished stainless steel water-based cutting fluid from the reactor 1.

[0036] The working principle of this utility model is as follows: Before using the device, the electrical equipment in the device is powered on, and the raw material is injected into the reaction vessel 1 from the feed pipe 4. The height of the raw material should be close to the mounting frame 908. Then, the motor 3 is started through the controller 2 to start the mixing step.

[0037] In the mixing step, the motor 3 drives the connecting shaft 7, the butterfly valve 6 and the collection component 9 to rotate. During the rotation of the collection component 9, the mounting frame 908 and the collection bag 909 will collect the particulate matter on the upper surface.

[0038] If the mounting frame 908 cannot make contact with the upper surface of the stainless steel water-based cutting fluid in the reactor 1, the rotation speed of the connecting plate 901 is changed by controlling the rotation speed of the motor 3. At this time, the sliding block 903 and the mounting plate 904 move towards the direction of the original connecting shaft 7 under the action of centrifugal force. During the movement, the pushing block 910 will change the flip angle of the fixed plate 907 by pushing the arc groove 912, and then change the lowest point of the mounting frame 908, thereby adapting to the liquid surface of the stainless steel water-based cutting fluid at different heights to a certain extent.

[0039] Based on the disclosure and teachings of the above specification, those skilled in the art can make changes and modifications to the above embodiments. Therefore, this utility model is not limited to the specific embodiments disclosed and described above, and some modifications and changes to this utility model should also fall within the protection scope of the claims of this utility model. Furthermore, although some specific terms are used in this specification, these terms are only for convenience of explanation and do not constitute any limitation on this utility model.

Claims

1. A high-efficiency stirred tank for preparing stainless steel water-based cutting fluid, comprising a reaction vessel (1), characterized in that, A motor (3) is installed on the top surface of the reactor (1). The power output shaft of the motor (3) passes through the end face of the reactor (1) and extends into the interior of the reactor (1). A connecting shaft (7) is installed at the end of the power output shaft of the motor (3). Multiple stirring paddles (8) are evenly distributed on the connecting shaft (7). Multiple collecting components (9) are evenly distributed above the side wall of the connecting shaft (7). The collection component (9) includes a connecting plate (901). Multiple connecting plates (901) are evenly arranged above the side wall of the connecting shaft (7). Mounting plates (904) are symmetrically installed on the side wall of the connecting plate (901). A rotating shaft (905) is rotatably arranged between two mounting plates (904). A fixing plate (907) is fixedly installed on the outer wall of the rotating shaft (905). An installation frame (908) is fitted onto the fixing plate (907). A collection bag (909) is installed on the installation frame (908).

2. The high-efficiency stirred tank for preparing stainless steel aqueous cutting fluid according to claim 1, characterized in that: The top surface of the connecting plate (901) is provided with a sliding groove (902), and a sliding block (903) is slidably disposed in the sliding groove (902). A spring (911) is installed on the end of the sliding block (903) near the connecting shaft (7), and the side of the spring (911) away from the sliding block (903) is connected to the inner wall of the connecting plate (901).

3. The high-efficiency stirred tank for preparing stainless steel water-based cutting fluid according to claim 2, characterized in that: The sliding groove (902) is convex in shape. The lower left and right sides of the sliding groove (902) are respectively connected to the outside. The sliding block (903) has a push block (910) installed on one side wall near the fixed block (906).

4. The high-efficiency stirred tank for preparing stainless steel aqueous cutting fluid according to claim 3, characterized in that: The fixed block (906) has an arc-shaped groove (912) on the side near the push block (910). The arc-shaped groove (912) is arc-shaped. The highest point of the arc-shaped groove (912) is close to the connecting shaft (7), and the lowest point of the arc-shaped groove (912) is far away from the connecting shaft (7).

5. The high-efficiency stirred tank for preparing stainless steel aqueous cutting fluid according to claim 4, characterized in that: The push block (910) is in contact with the inner wall surface of the arc groove (912).

6. The high-efficiency stirred tank for preparing stainless steel aqueous cutting fluid according to claim 1, characterized in that: The bottom surface of the reactor (1) is provided with a processing pipe (5), which is connected to the interior of the reactor (1). A butterfly valve (6) is installed on the outer wall of the processing pipe (5).

7. The high-efficiency stirred tank for preparing stainless steel water-based cutting fluid according to claim 1, characterized in that: A controller (2) is installed on the outer wall of the reactor (1), and the controller (2) is electrically connected to a motor (3).

8. The high-efficiency stirred tank for preparing stainless steel aqueous cutting fluid according to claim 1, characterized in that: The reactor (1) is provided with a feed pipe (4) on its end face, and the feed pipe (4) is connected to the interior of the reactor (1).