A maillard reaction apparatus
By introducing a limiting plate, baffle, and drain pipe into the Maillard reaction device, the problem of traditional devices being unable to perform multi-point sampling was solved, and efficient multi-point sampling was achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANDONG PAILERT BIOTECHNOLOGY CO LTD
- Filing Date
- 2025-05-27
- Publication Date
- 2026-05-29
AI Technical Summary
Traditional Maillard reaction devices cannot simultaneously sample liquids at different heights, resulting in low sampling efficiency.
A Maillard reaction device was designed, comprising a limiting plate, a baffle, a high-temperature resistant sealing plate, and a drain pipe. The top plate and the baffle are moved by a cylinder, so that liquid at different heights flows into the collection box through the through hole and the drain pipe, realizing multi-point sampling.
This technology enables simultaneous sampling of solution materials at different heights, improving work efficiency.
Smart Images
Figure CN224293249U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of food processing equipment technology, specifically a Maillard reaction device. Background Technology
[0002] The Maillard reaction is an important chemical reaction in food processing, imparting unique flavor and color to food. Traditional Maillard reaction apparatus can only sample the liquid at one height, failing to sample liquid at different heights simultaneously, resulting in low sampling efficiency.
[0003] To address the aforementioned issues, there is an urgent need for innovative designs based on the existing Maillard reaction apparatus. Utility Model Content
[0004] The purpose of this invention is to provide a Maillard reaction apparatus to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a Maillard reaction device, comprising a shell, wherein a stirring mechanism is provided inside the shell, and a sampling mechanism is provided on one side of the shell;
[0006] The sampling mechanism includes a limiting plate. A limiting plate is fixed to the inner side of the outer shell. A baffle passes through the interior of the limiting plate. A high-temperature resistant sealing sheet is fixed to one side of the baffle, and one side of the high-temperature resistant sealing sheet contacts the inner side of the outer shell. Both the baffle and the high-temperature resistant sealing sheet have through holes. A drain pipe is fixed through the side wall of the outer shell, and the end of the drain pipe communicates with the end of the through hole. A through groove is formed on one side of the top of the outer shell, and a high-temperature resistant sealing ring is fixed to the inner wall of the through groove. A top plate is fixed to the upper end of the baffle, passing through the interior of the high-temperature resistant sealing ring. A cylinder is fixed to one side of the bottom of the top plate, and the lower end of the cylinder is fixedly connected to the top of the outer shell. A carrying plate is fixed to the outer wall of the outer shell, and a slot is formed on the top of the carrying plate. A collection box is threaded into the slot, and the collection box is located below the drain pipe.
[0007] Preferably, a positioning block is fixed to the inner wall of the outer shell, and the top of the positioning block is in contact with the bottom of the baffle and the high-temperature resistant sealing sheet.
[0008] Preferably, the stirring mechanism includes a rotating shaft, which is rotatably mounted inside the housing via bearings. A stirring component is fixed to the outer wall of the rotating shaft. The upper end of the rotating shaft passes through the top of the housing and is fixedly connected to the output end of the motor at the bottom. The outer wall of the motor is fixed to the top of the housing via a mounting plate.
[0009] Preferably, a feed pipe is provided on one side of the top of the outer casing, and a sealing cap is threaded onto the top of the feed pipe. A discharge pipe is provided at the bottom of one side of the outer casing, and a manual valve is installed on the discharge pipe.
[0010] Preferably, an inner cavity is formed inside the side of the outer shell, an electric heating rod is installed inside the inner cavity, a temperature sensor is provided on the inner side of the outer shell, and a controller is provided on the outer side of the outer shell. The controller is electrically connected to the cylinder, motor, electric heating rod and temperature sensor.
[0011] Preferably, the limiting plate is designed as a "U" shaped structure, and three limiting plates are evenly distributed on the inner side of the outer shell. The inner side of the limiting plate is in contact with the outer side of the baffle. Furthermore, three through holes, three drain pipes, three slots and three collection boxes are provided.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: In this Maillard reaction device, the starting cylinder drives the top plate, baffle, and high-temperature resistant sealing plate to move downwards simultaneously. The three through holes on the baffle and the high-temperature resistant sealing plate also move downwards simultaneously. When the bottom of the baffle contacts the top of the positioning block, the ends of the three through holes align with the ends of the three drain pipes, allowing solution materials at different heights inside the shell to flow into the three collection boxes through the three through holes and the three drain pipes. This enables simultaneous sampling of solution materials at different heights inside the shell, improving work efficiency. Attached Figure Description
[0013] Figure 1 This is a frontal cross-sectional view of the present invention.
[0014] Figure 2 This utility model Figure 1 Enlarged structural diagram at point A in the middle;
[0015] Figure 3 This is a top view sectional view of the installation structure of the limiting plate and the baffle of this utility model;
[0016] Figure 4 This is a top view of the installation structure of the collection box of this utility model;
[0017] Figure 5 This utility model Figure 1 Enlarged structural diagram at point B;
[0018] Figure 6 This is a top view schematic diagram of the installation structure of the baffle and high-temperature resistant sealing ring of this utility model;
[0019] Figure 7 This is a top view schematic diagram of the distribution structure of the electric heating rod of this utility model.
[0020] In the diagram: 1. Outer shell; 2. Limiting plate; 3. Baffle; 4. High-temperature resistant sealing sheet; 5. Through hole; 6. Drain pipe; 7. Positioning block; 8. Through groove; 9. High-temperature resistant sealing ring; 10. Cylinder; 11. Top plate; 12. Carrying plate; 13. Slot; 14. Collection box; 15. Rotating shaft; 16. Motor; 17. Stirring component; 18. Feed pipe; 19. Sealing cover; 20. Discharge pipe; 21. Manual valve; 22. Inner cavity; 23. Electric heating rod; 24. Temperature sensor; 25. Controller. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figure 1-7 This utility model provides a technical solution: a Maillard reaction device, including a shell 1, a feed pipe 18 is provided on one side of the top of the shell 1, a sealing cap 19 is threaded on the top of the feed pipe 18, a discharge pipe 20 is provided at the bottom of one side of the shell 1, a manual valve 21 is installed on the discharge pipe 20, a stirring mechanism is provided inside the shell 1, and a sampling mechanism is provided on one side of the shell 1.
[0023] The sampling mechanism includes a limiting plate 2. The limiting plate 2 is fixed to the inner side of the outer shell 1. A baffle 3 passes through the inside of the limiting plate 2. A high-temperature resistant sealing sheet 4 is fixed to one side of the baffle 3. One side of the high-temperature resistant sealing sheet 4 is in contact with the inner side of the outer shell 1. Both the baffle 3 and the high-temperature resistant sealing sheet 4 are provided with through holes 5. A drain pipe 6 is fixed through the side wall of the outer shell 1. The end of the drain pipe 6 is connected to the end of the through hole 5. A through groove 8 is provided on one side of the top of the outer shell 1. A high-temperature resistant sealing ring 9 is fixed to the inner wall of the through groove 8. A top plate 11 is fixed through the inside of the high-temperature resistant sealing ring 9 at the upper end of the baffle 3. A cylinder 10 is fixed to one side of the bottom of the top plate 11. The lower end of the cylinder 10 is fixedly connected to the top of the outer shell 1. A carrying plate 12 is fixed to the outer wall of the outer shell 1. A slot 13 is provided on the top of the carrying plate 12. A collection box 14 is installed inside the slot 13. The collection box 14 is located below the drain pipe 6.
[0024] A positioning block 7 is fixed to the inner wall of the outer shell 1. The top of the positioning block 7 is in contact with the bottom of the baffle 3 and the high-temperature resistant sealing sheet 4. The design of the positioning block 7 ensures that when the bottom of the baffle 3 is in contact with the top of the positioning block 7, the end of the through hole 5 can accurately coincide with the end of the drain pipe 6.
[0025] The stirring mechanism includes a rotating shaft 15. The rotating shaft 15 is rotatably mounted inside the outer casing 1 via bearings. A stirring element 17 is fixed to the outer wall of the rotating shaft 15. The upper end of the rotating shaft 15 passes through the top of the outer casing 1 and is fixedly connected to the output end of the bottom of the motor 16. The outer wall of the motor 16 is fixed to the top of the outer casing 1 via a mounting plate. By starting the motor 16, the motor 16 can drive the rotating shaft 15 and the stirring element 17 to rotate, so that the stirring element 17 can stir the raw materials inside the outer casing 1, thereby improving the mixing efficiency between the raw materials.
[0026] An inner cavity 22 is formed inside the side of the outer shell 1. An electric heating rod 23 is installed inside the inner cavity 22. A temperature sensor 24 is set inside the inner side of the outer shell 1, and a controller 25 is set outside the outer shell 1. The controller 25 is electrically connected to the cylinder 10, the motor 16, the electric heating rod 23, and the temperature sensor 24. The temperature sensor 24 can detect the temperature of the raw material inside the outer shell 1. When the temperature sensor 24 detects that the temperature of the raw material inside the outer shell 1 is lower than the preset value, the temperature sensor 24 transmits a signal to the controller 25. The controller 25 controls the electric heating rod 23 to start. The electric heating rod 23 heats the raw material inside the outer shell 1 until the temperature sensor 24 detects that the temperature of the raw material inside the outer shell 1 has reached the preset value. This ensures that the raw material inside the outer shell 1 can be kept at a constant temperature, which is beneficial to the mixing reaction between the raw materials.
[0027] The limiting plate 2 is designed with a "U" shape, and there are three limiting plates 2 evenly distributed on the inner side of the outer shell 1. The inner side of the limiting plate 2 is in contact with the outer side of the baffle 3. The design of the limiting plate 2 plays a limiting role for the baffle 3, so that the baffle 3 can only move up and down. In addition, there are three through holes 5, three drain pipes 6, three slots 13 and three collection boxes 14. This ensures that when the three through holes 5 and the three drain pipes 6 are aligned at the same time, the liquid inside the outer shell 1 can flow into the three collection boxes 14 through the three through holes 5 and the three drain pipes 6 respectively.
[0028] Working principle: When it is necessary to sample the solution material at different heights inside the outer shell 1, the cylinder 10 is activated. The cylinder 10 drives the top plate 11, the baffle 3 and the high-temperature resistant sealing plate 4 to move downwards simultaneously. At the same time, the three through holes 5 on the baffle 3 and the high-temperature resistant sealing plate 4 move downwards simultaneously. When the bottom of the baffle 3 contacts the top of the positioning block 7, the ends of the three through holes 5 are aligned with the ends of the three drain pipes 6 respectively. This allows the solution material at different heights inside the outer shell 1 to flow into the interior of the three collection boxes 14 through the three through holes 5 and the three drain pipes 6 respectively. This enables simultaneous sampling of the solution material at different heights inside the outer shell 1, improving work efficiency.
[0029] The starting cylinder 10 drives the top plate 11, baffle 3 and high-temperature resistant sealing plate 4 to move upward, so that the three through holes 5 on the baffle 3 and the high-temperature resistant sealing plate 4 move upward at the same time and are misaligned with the three drain pipes 6, so that the three drain pipes 6 are sealed by the high-temperature resistant sealing plate 4 at the same time, so that the solution material inside the outer shell 1 will not flow out.
[0030] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A Maillard reaction apparatus, comprising a housing (1), characterized in that: The shell (1) is provided with a stirring mechanism inside, and a sampling mechanism is provided on one side of the shell (1); The sampling mechanism includes a limiting plate (2), which is fixed to the inner side of the outer shell (1). A baffle (3) runs through the inside of the limiting plate (2). A high-temperature resistant sealing sheet (4) is fixed to one side of the baffle (3). One side of the high-temperature resistant sealing sheet (4) is in contact with the inner side of the outer shell (1). Both the baffle (3) and the high-temperature resistant sealing sheet (4) have through holes (5). A drain pipe (6) is fixed through the side wall of the outer shell (1). The end of the drain pipe (6) is connected to the end of the through hole (5). A through groove is provided on one side of the top of the outer shell (1). (8) A high-temperature resistant sealing ring (9) is fixed to the inner wall of the through groove (8). A top plate (11) is fixed to the upper end of the baffle (3) through the interior of the high-temperature resistant sealing ring (9). A cylinder (10) is fixed to one side of the bottom of the top plate (11). The lower end of the cylinder (10) is fixedly connected to the top of the outer shell (1). A carrying plate (12) is fixed to the outer wall of the outer shell (1). A slot (13) is opened on the top of the carrying plate (12). A collection box (14) is installed in the internal thread of the slot (13). The collection box (14) is located below the drain pipe (6).
2. The Maillard reaction apparatus according to claim 1, characterized in that: The inner wall of the outer shell (1) is fixed with a positioning block (7), and the top of the positioning block (7) is in contact with the bottom of the baffle (3) and the high temperature resistant sealing sheet (4).
3. The Maillard reaction apparatus according to claim 1, characterized in that: The stirring mechanism includes a rotating shaft (15). The rotating shaft (15) is rotatably mounted inside the outer shell (1) via a bearing. A stirring component (17) is fixed to the outer wall of the rotating shaft (15). The upper end of the rotating shaft (15) passes through the top of the outer shell (1) and is fixedly connected to the output end of the bottom of the motor (16). The outer wall of the motor (16) is fixed to the top of the outer shell (1) via a mounting plate.
4. The Maillard reaction apparatus according to claim 1, characterized in that: A feed pipe (18) is provided on one side of the top of the outer shell (1), and a sealing cap (19) is threaded on the top of the feed pipe (18). A discharge pipe (20) is provided at the bottom of one side of the outer shell (1), and a manual valve (21) is installed on the discharge pipe (20).
5. A Maillard reaction apparatus according to claim 3, characterized in that: An inner cavity (22) is provided inside the side of the outer shell (1). An electric heating rod (23) is installed inside the inner cavity (22). A temperature sensor (24) is provided inside the outer shell (1). A controller (25) is provided outside the outer shell (1). The controller (25) is electrically connected to the cylinder (10), the motor (16), the electric heating rod (23), and the temperature sensor (24).
6. The Maillard reaction apparatus according to claim 1, characterized in that: The limiting plate (2) is designed as a "U" shaped structure, and there are three limiting plates (2) evenly distributed on the inner side of the outer shell (1). The inner side of the limiting plate (2) is in contact with the outer side of the baffle (3). There are also three through holes (5), drain pipes (6), slots (13) and collection boxes (14).