Dry-type transformer iron piece shot blasting device
The dry-type transformer iron parts shot blasting device uses electromagnets and push plate assemblies to separate and recover intact steel shot, solving the problem of the difficulty in separating broken steel shot residue from intact steel shot, thus achieving efficient recovery and reducing dust diffusion.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NINGBO YONGJIA TRANSFORMER CO LTD
- Filing Date
- 2025-07-17
- Publication Date
- 2026-05-29
AI Technical Summary
In existing technologies, steel shot is prone to breaking into small metal residues after use, which mix with intact steel shot and are difficult to separate, leading to difficulties in recycling.
A shot blasting device for dry-type transformer iron parts was designed. It uses an electromagnet to adsorb small metal residues during the falling of steel shot, separates intact steel shot through an inclined plane, and cleans the residues through a push plate and pull rod assembly, thereby achieving efficient recycling of steel shot.
It effectively separates and recovers intact steel shot, reduces dust diffusion, and improves the recovery efficiency and cleaning effect of steel shot.
Smart Images
Figure CN224295618U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of shot blasting processing technology, specifically a shot blasting device for iron parts of dry-type transformers. Background Technology
[0002] Shot blasting of iron components in dry-type transformers is a surface treatment process mainly used to clean and strengthen the surface of iron parts, improving their performance and adaptability to subsequent processing. It primarily utilizes a high-speed rotating impeller in shot blasting equipment (such as a shot blasting machine) to propel abrasive materials such as steel shot and steel grit at a speed of 50–100 meters per second onto the surface of iron components (such as the core, clamps, and supports) of the dry-type transformer. The treatment is achieved through the impact and cutting action of the abrasive materials.
[0003] In shot blasting of transformer iron components, steel shot is the mainstream choice. Its materials include steel (such as carbon steel and stainless steel), cast iron, and ferroalloys. These materials contain a large number of iron atoms with orderly internal electron spins, which can be strongly attracted by magnets. Steel shot generally needs to be recycled and reused after use. Steel shot that has been used multiple times may break and fragment into smaller metal residues due to metal fatigue. These metal residues are often mixed with the better steel shot, which makes it more difficult to separate the better steel shot from the metal residues.
[0004] To address these issues, this invention provides a shot blasting device for iron components of dry-type transformers. Utility Model Content
[0005] To address the shortcomings of existing technologies, this utility model provides a shot blasting treatment device for iron components of dry-type transformers, which solves the aforementioned problems.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a shot blasting treatment device for iron components of a dry-type transformer, comprising a mounting box, wherein a processing component is provided inside the mounting box; a recycling component is provided at the bottom of the mounting box; the recycling component comprises a funnel box, wherein a collection box is fixedly connected to the bottom of the funnel box, an electromagnet is slidably connected to the inside of the side wall of the collection box, a connecting plate is fixedly connected to one end of the electromagnet, and a handle is fixedly connected to one side of the connecting plate.
[0007] Furthermore, an auxiliary block is fixedly connected to one side of the central box, and the auxiliary block can be inserted into one end of the electromagnet.
[0008] By adopting the above technical solution, the other end of the electromagnet is supported.
[0009] Furthermore, a pull rod is slidably connected inside the side wall of the central box, and a push plate is fixedly connected to one end of the pull rod. The push plate is slidably connected to the bottom inclined surface of the central box.
[0010] The above technical solution is used to clean the bottom of the collection box.
[0011] Furthermore, a partition ring is fixedly connected to one end of the pull rod, a sleeve is fixedly connected to one side of the central box, a spring is fixedly connected to one side of the partition ring, one end of the spring is fixedly connected to one side of the central box, and the pull rod and the spring are located inside the sleeve.
[0012] The above technical solution is used to reset the pull rod.
[0013] Furthermore, the processing assembly includes a frame rod, one end of which is fixedly mounted with a shot blasting machine.
[0014] The above technical solution is used to install a shot blasting machine.
[0015] Furthermore, a limiting block is fixedly connected to one side of the mounting box, and an L-shaped baffle is slidably connected between the limiting block and the mounting box. An electric push rod is fixedly connected to one side of the mounting box, and the movable end of the electric push rod is fixedly connected to the top of the L-shaped baffle.
[0016] The above technical solution is used to control whether materials can enter.
[0017] Beneficial effects
[0018] This utility model provides a shot blasting treatment device for iron components of dry-type transformers. Compared with the prior art, it has the following advantages:
[0019] 1. This shot blasting device for dry-type transformer iron parts can control the L-shaped baffle to move upward and open by starting the electric push rod. Then, the transformer iron parts to be processed can be placed into the installation box by the feeding device or the loading machine, which is fixed on the fixture. Then, the shot blasting machine can be started to process the transformer iron parts. The entire processing is carried out in the installation box, which can effectively reduce the spread of dust.
[0020] 2. In this shot blasting device for iron components of dry-type transformers, some broken steel shot residues are mixed with relatively intact steel shot and fall into a collection box through a funnel box. During the falling process of the steel shot and residues, an electromagnet can be activated. The magnetic force generated by the electromagnet can attract the smaller residues to its surface, while the larger steel shot can escape the magnetic attraction during the falling process and fall onto the inclined surface at the bottom of the collection box. After sliding down the inclined surface, it falls from the bottom outlet of the collection box, thus recovering the relatively intact steel shot. By pushing the pull rod, the push plate slides on the inclined surface at the bottom of the collection box, thereby scraping away any remaining metal residues. This process compresses the spring and then releases the pull rod, allowing the spring to release its elasticity and reset the pull rod through the separator ring. Attached Figure Description
[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0022] Figure 1 This is a perspective view of the external structure of this utility model;
[0023] Figure 2 This is a side view of the structure of this utility model after the installation box has been removed;
[0024] Figure 3 This is a partial top view of the structure of this utility model;
[0025] Figure 4 This is a partially exploded side view of the structure of this utility model;
[0026] Figure 5 This is an enlarged view of the structure at point A of this utility model;
[0027] Figure 6 This is a partial structural diagram of this utility model.
[0028] In the diagram: 1. Mounting box; 2. Processing components; 21. Frame rod; 22. Shot blasting machine; 23. Electric actuator; 24. Limiting block; 25. L-shaped baffle; 3. Recycling components; 31. Funnel box; 32. Collection box; 33. Electromagnet; 34. Connecting plate; 35. Handle; 36. Auxiliary block; 37. Push plate; 38. Sleeve; 39. Pull rod; 310. Separating ring; 311. Spring. Detailed Implementation
[0029] It should be noted that in the description of the embodiments of this application, the terms "front," "rear," "left," "right," "up," "down," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. The terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication between two elements. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.
[0030] The present application will be further described in detail below with reference to the accompanying drawings and embodiments.
[0031] Reference Figures 1 to 6 This application provides a shot blasting device for dry-type transformer iron parts, including a mounting box 1, with a processing component 2 inside the mounting box 1; a recovery component 3 is provided at the bottom of the mounting box 1; the recovery component 3 includes a funnel box 31, with a collection box 32 fixedly connected to the bottom of the funnel box 31, an electromagnet 33 slidably connected to the inside of the side wall of the collection box 32, a connecting plate 34 fixedly connected to one end of the electromagnet 33, and a handle 35 fixedly connected to one side of the connecting plate 34. An auxiliary block 36 is fixedly connected to one side of the collection box 32, and the auxiliary block 36 can be inserted into one end of the electromagnet 33. A pull rod 39 is slidably connected to the inside of the side wall of the collection box 32, with a push plate 37 fixedly connected to one end of the pull rod 39, and the push plate 37 is slidably connected to the bottom inclined surface of the collection box 32. One end of the pull rod 39 is fixedly connected to a partition ring 310, one side of the central box 32 is fixedly connected to a sleeve 38, one side of the partition ring 310 is fixedly connected to a spring 311, one end of the spring 311 is fixedly connected to one side of the central box 32, and the pull rod 39 and the spring 311 are located inside the sleeve 38.
[0032] In this embodiment, some broken steel shot residue is mixed with relatively intact steel shot and falls into the collection box 32 through the funnel box 31. During the falling process of the steel shot and residue, the electromagnet 33 can be activated. The magnetic force generated by the electromagnet 33 can attract the smaller residue to its surface, while the larger steel shot can escape the magnetic attraction during the falling process and fall onto the inclined surface at the bottom of the collection box 32. After sliding down the inclined surface, it falls from the bottom outlet of the collection box 32, thus recovering the relatively intact steel shot. By pushing the pull rod 39, the push plate 37 slides on the bottom inclined surface of the collection box 32, thereby scraping away any remaining metal residue. This process compresses the spring 311 and then releases the pull rod 39. The spring 311 can then release its elasticity and reset the pull rod 39 through the separator ring 310. When it is necessary to repair the electromagnet 33, it can be pulled out directly through the handle 35. The auxiliary block 36 can provide support for the other end of the electromagnet 33.
[0033] Reference Figures 1 to 6 In one aspect of this embodiment, the processing assembly 2 includes a frame rod 21, with a shot blasting machine 22 fixedly mounted at one end of the frame rod 21. A limiting block 24 is fixedly connected to one side of the mounting box 1, and an L-shaped baffle 25 is slidably connected between the limiting block 24 and the mounting box 1. An electric push rod 23 is fixedly connected to one side of the mounting box 1, and the movable end of the electric push rod 23 is fixedly connected to the top of the L-shaped baffle 25.
[0034] In this embodiment, by activating the electric actuator 23, the L-shaped baffle 25 can be controlled to move upward and open. Then, the transformer iron parts that need to be processed, which are fixed on the fixture, can be placed into the mounting box 1 by the feeding device or the loading machine. Then, the shot blasting machine 22 can be started to process the transformer iron parts. The entire processing process is carried out within the mounting box 1, which can effectively reduce the spread of dust.
[0035] Working principle: During equipment operation, the L-shaped baffle 25 can be opened by activating the electric actuator 23. Subsequently, with the help of the feeding device or loader, the iron transformer part to be processed, fixed on the fixture, is accurately fed into the mounting box 1. Then, the shot blasting machine 22 is started to process the iron part. Since the entire processing is carried out in the closed mounting box 1, dust diffusion is effectively suppressed, reducing dust pollution.
[0036] After processing, the broken steel shot residue and intact steel shot fall together through the funnel box 31 into the collection box 32. During the descent, the electromagnet 33 is activated, and the magnetic force it generates attracts the lighter residue to the surface, while the intact steel shot, due to its greater mass, escapes the magnetic attraction and slides down the inclined surface at the bottom of the collection box 32, falling out of the outlet, achieving efficient recycling. After recycling is complete, the pull rod 39 is pulled, causing the push plate 37 to slide on the inclined surface at the bottom of the collection box 32, thoroughly removing any remaining metal residue. This process compresses the spring 311. After releasing the pull rod 39, the spring 311 releases its elasticity, and the pull rod 39 returns to its original position through the separator ring 310, preparing for the next recycling and cleaning cycle.
[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0038] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A shot blasting treatment device for iron components of a dry-type transformer, comprising a mounting box (1), characterized in that: The installation box (1) is equipped with a processing component (2); the bottom of the installation box (1) is equipped with a recycling component (3); the recycling component (3) includes a funnel box (31), the bottom of the funnel box (31) is fixedly connected to a collection box (32), an electromagnet (33) is slidably connected to the inside of the side wall of the collection box (32), one end of the electromagnet (33) is fixedly connected to a connecting plate (34), and one side of the connecting plate (34) is fixedly connected to a handle (35).
2. The shot blasting device for dry-type transformer iron parts according to claim 1, characterized in that: An auxiliary block (36) is fixedly connected to one side of the central box (32), and the auxiliary block (36) can be inserted into one end of the electromagnet (33).
3. The shot blasting device for dry-type transformer iron parts according to claim 1, characterized in that: A pull rod (39) is slidably connected inside the side wall of the central box (32), and a push plate (37) is fixedly connected to one end of the pull rod (39). The push plate (37) is slidably connected to the bottom inclined surface of the central box (32).
4. The shot blasting device for dry-type transformer iron parts according to claim 3, characterized in that: One end of the pull rod (39) is fixedly connected to a partition ring (310), one side of the central box (32) is fixedly connected to a sleeve (38), one side of the partition ring (310) is fixedly connected to a spring (311), one end of the spring (311) is fixedly connected to one side of the central box (32), and the pull rod (39) and the spring (311) are located inside the sleeve (38).
5. The shot blasting device for dry-type transformer iron parts according to claim 1, characterized in that: The processing assembly (2) includes a frame rod (21), and a shot blasting machine (22) is fixedly installed at one end of the frame rod (21).
6. The shot blasting device for dry-type transformer iron components according to claim 1, characterized in that: A limiting block (24) is fixedly connected to one side of the mounting box (1), and an L-shaped baffle (25) is slidably connected between the limiting block (24) and the mounting box (1). An electric push rod (23) is fixedly connected to one side of the mounting box (1), and the movable end of the electric push rod (23) is fixedly connected to the top of the L-shaped baffle (25).