High-precision time-sharing clamping mechanical hand device

Abstract

The utility model discloses a high accuracy time -sharing clamping mechanical hand device, including support, the middle part fixedly connected with hydraulic cylinder in the inside surface of support, the output fixedly connected with plug rod of hydraulic cylinder, the one end fixedly connected with first support plate of plug rod. This high accuracy time -sharing clamping mechanical hand device, through the setting of plug rod, guide rod, sliding seat, connecting rod, support arm and clamping arm, when plug rod telescopic under the action of hydraulic cylinder, drive first support plate and second support plate to remove, and connecting rod makes the position of sliding seat keep unmoved, and sliding seat drives clamping arm to rotate a certain angle with support rod as center, clamps or loosens screw rod, so that the device can adjust the position of clamping arm, realizes the angle adjustment of two sets of clamping arms, six mechanical hands are evenly distributed around screw rod, can time -sharing clamping and release, realizes continuous movement, has saved a large amount of time, has promoted work efficiency and convenience.

Description

Technical Field

[0001] This utility model relates to the field of mechanical automation and high-precision machining technology, specifically to a high-precision time-sharing clamping manipulator device. This device is particularly suitable for industrial supporting product processing scenarios in the field of metal materials and metal products manufacturing where extremely high processing precision is required, such as the manufacturing of aluminum alloy components in photovoltaic power generation equipment and the precision machining of aluminum alloy materials inside rail transit vehicles. Background Technology

[0002] With the continuous development of industrial technology, the manufacturing of metal materials and metal products is gradually moving towards higher precision and higher efficiency. Especially in the current market for industrial supporting products, such as the application of aluminum alloy materials in photovoltaic power generation equipment and the manufacturing of aluminum alloy components for rail transit vehicles, these fields place unprecedented demands on the processing precision of products. To meet these high-precision processing requirements, not only are advanced metal materials needed, but also high-precision processing equipment and processes must be employed to ensure that the dimensional accuracy, shape accuracy, and surface quality of the products meet design requirements.

[0003] In the high-precision machining of metal products, robotic arms are key equipment on automated production lines, and their clamping accuracy and stability directly affect the quality of the processed parts and production efficiency. However, traditional robotic arms often suffer from uneven clamping force distribution and inflexible clamping position adjustment during the clamping process, especially when handling workpieces requiring high-precision rotation control, such as the deflection mechanism of aircraft control surfaces in the aerospace field and the screw in precision rotating mechanisms. These problems are particularly prominent.

[0004] In current technologies, circular screws are often used as drive and support structures to achieve high-precision rotation control. However, circular screws cannot operate in mid-air, and the precision rotating mechanism base below them is restricted by the clamping mechanism during movement. When the clamping mechanism clamps the screw, the base cannot avoid the clamping manipulator, causing the base to frequently stop during movement to wait for clamping or releasing operations. This not only reduces production efficiency but also increases equipment wear and energy consumption. Utility Model Content

[0005] To address the aforementioned issues, our company, leveraging its extensive experience in the manufacturing of metal materials and products, as well as its keen insight into the development trends of the industrial supporting products market, has decided to develop a high-precision time-sharing clamping robot. This device aims to achieve high-precision, time-sharing clamping and release of workpieces through innovative mechanical structure design and control strategies. This will improve production efficiency, reduce equipment wear and energy consumption, and provide strong support for enterprises to expand in the industrial supporting products market while ensuring processing accuracy.

[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0007] A high-precision time-sharing clamping manipulator includes a bracket. A hydraulic cylinder is fixedly connected to the middle of the inner side of the bracket. A piston rod is fixedly connected to the output end of the hydraulic cylinder. A first support plate is fixedly connected to one end of the piston rod. Fixed rods are fixedly connected to the four corners of the outer surface of the first support plate. A second support plate is fixedly connected to the end of the fixed rod away from the first support plate. A guide rod is fixedly connected to the middle of the inner side of the first and second support plates. A slide block is slidably connected to the outer surface of the guide rod. Connecting rods are fixedly connected to both sides of the outer surface of the slide block. The connecting rods are slidably connected to the first support plate and fixedly connected to the bracket. Support arms are rotatably connected to both sides of the inner side of the slide block. A clamping arm is rotatably connected to the end of the support arm away from the slide block. A support rod is fixedly connected to the middle of the outer surface of the clamping arm. The support rod is rotatably connected to the second support plate.

[0008] In order to enhance the clamping effect, as a high-precision time-sharing clamping manipulator device of this utility model, a rubber pad is fixedly connected to one side of the inner side of the clamping arm, an anti-slip groove is formed on the inner side of the rubber pad, and a screw is movably connected to the inner side of the rubber pad.

[0009] In order to avoid the phenomenon of the stopper moving and deviating, as a high-precision time-sharing clamping manipulator device of this utility model, sleeves are fixedly connected to both sides of the inner side of the bracket, and a sliding rod is slidably connected inside the sleeve. The sliding rod is fixedly connected to the first support plate.

[0010] In order to facilitate the adjustment of the bracket angle, as a high-precision time-sharing clamping manipulator device of this utility model, a turntable is fixedly connected to the lower surface of the bracket, and a support column is rotatably connected to the lower surface of the turntable.

[0011] In order to facilitate the adjustment of the support position, as a high-precision time-sharing clamping manipulator device of this utility model, a slider is fixedly connected to the lower surface of the support column, and a slide rail is slidably connected to the bottom of the slider.

[0012] In order to facilitate the fixing of the slider, as a high-precision time-sharing clamping manipulator device of this utility model, a limiting plate is fixedly connected to the outer surface of the slider, and a first mounting hole is opened on the upper surface of the limiting plate.

[0013] In order to facilitate the fixation of the turntable, as a high-precision time-sharing clamping robot device of this utility model, the outer surface of the turntable is fixedly connected with a support foot, and a second mounting hole is provided on both sides of the outer surface of the support foot.

[0014] In order to facilitate the support device, as a high-precision time-sharing clamping manipulator device of this utility model, a base plate is fixedly connected to the lower surface of the slide rail, and a support member is fixedly connected to the lower surface of the base plate.

[0015] Compared with the prior art, the present invention has the following beneficial effects: The high-precision time-sharing clamping manipulator of the present invention provides significant technical advantages and practical effects for the high-precision machining needs in the field of metal material and metal product manufacturing, especially in the industrial supporting product market.

[0016] Firstly, this new device achieves high-precision time-sharing clamping and release of workpieces through innovative mechanical structure design. This ensures uniform distribution of clamping force during processing, avoiding product deformation or damage caused by uneven clamping force in traditional robotic arms. This significantly improves the dimensional accuracy, shape accuracy, and surface quality of the processed parts. The time-sharing clamping mechanism allows the machine base to move without frequent stops to wait for clamping or releasing operations, enabling continuous movement and greatly saving production time and improving efficiency. Simultaneously, it reduces equipment wear and energy consumption caused by downtime, lowering production costs.

[0017] Secondly, the new device features a flexible design, with the clamping position adjustable according to actual processing needs. It is particularly suitable for handling workpieces requiring high-precision rotation control, such as aircraft control surface deflection mechanisms and screws in precision rotating mechanisms in the aerospace field, demonstrating good adaptability and versatility. By optimizing the mechanical structure and control strategy, the clamping stability and reliability of the robot arm are improved, reducing processing errors caused by clamping instability, ensuring the smooth progress of the processing, and improving product quality and consistency.

[0018] Finally, by reducing equipment wear and energy consumption, the lifespan of this device is extended, and maintenance costs are correspondingly reduced. At the same time, its high precision and efficiency reduce the scrap rate caused by poor processing, further lowering production costs and providing strong support for improving processing accuracy, production efficiency, and product quality. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the main structure of an embodiment of the present utility model;

[0020] Figure 2 This is a schematic diagram of the robotic arm structure according to an embodiment of the present invention;

[0021] Figure 3 This is a schematic diagram of the support structure according to an embodiment of the present utility model;

[0022] Figure 4 This is a schematic diagram of the clamping arm structure according to an embodiment of the present utility model;

[0023] Figure 5 This is a schematic diagram of the turntable and slide rail structure according to an embodiment of the present utility model.

[0024] In the diagram: 1. Bracket; 2. Hydraulic cylinder; 3. Piston rod; 4. First support plate; 5. Fixed rod; 6. Second support plate; 7. Guide rod; 8. Slide block; 9. Connecting rod; 10. Support arm; 11. Clamping arm; 12. Support rod; 13. Rubber pad; 14. Anti-slip groove; 15. Screw; 16. Sleeve; 17. Slide rod; 18. Turntable; 19. Support column; 20. Slider; 21. Slide rail; 22. Limiting plate; 23. First mounting hole; 24. Support leg; 25. Second mounting hole; 26. Base plate; 27. Support component. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Example

[0027] like Figure 1-5 As shown, a high-precision time-sharing clamping manipulator includes a bracket 1. A hydraulic cylinder 2 is fixedly connected to the middle of the inner side of the bracket 1. A stopper rod 3 is fixedly connected to the output end of the hydraulic cylinder 2. A first support plate 4 is fixedly connected to one end of the stopper rod 3. Fixed rods 5 are fixedly connected to the four corners of the outer surface of the first support plate 4. A second support plate 6 is fixedly connected to the end of the fixed rod 5 away from the first support plate 4. A guide rod 7 is fixedly connected to the middle of the inner side of the first support plate 4 and the second support plate 6. A slide seat 8 is slidably connected to the outer surface of the guide rod 7. Connecting rods 9 are fixedly connected to both sides of the outer surface of the slide seat 8. The connecting rods 9 are slidably connected to the first support plate 4 and fixedly connected to the bracket 1. Support arms 10 are rotatably connected to both sides of the inner side of the slide seat 8. A clamping arm 11 is rotatably connected to the end of the support arm 10 away from the slide seat 8. A support rod 12 is fixedly connected to the middle of the outer surface of the clamping arm 11. The support rod 12 is rotatably connected to the second support plate 6.

[0028] In practical use, through the arrangement of the plunger 3, guide rod 7, slide 8, connecting rod 9, support arm 10, and clamping arm 11, the output end of the hydraulic cylinder 2 is connected to the first support plate 4 via the plunger 3. The first support plate 4 is connected to the second support plate 6 via four sets of fixing rods 5. The guide rod 7 is fixed to the middle of the inner surface of the first support plate 4 and the second support plate 6, and the slide 8 is slidably connected to its surface. One end of the connecting rod 9 is fixed to the slide 8, and the other end is fixed to the bracket 1. The middle of the outer surface of the clamping arm 11 is connected to the second support plate 6 via the support rod 12 to support the clamping arm 11. One end of the support arm 10 is connected to the clamping arm 11, and the other end is connected to the slide 8. When the plunger 3 extends and retracts under the action of the hydraulic cylinder 2, it can drive the first support plate 4 and the second support plate 6 to move. The connecting rod 9 keeps the position of the slide 8 stationary, while the movement of the first support plate 4 and the second support plate 6 drives the guide rod 7 to move, so that the slide 8 is driven by the support arm 10. The clamping arm 11 rotates at a certain angle around the support rod 12 to clamp or release the screw 15. This allows the device to adjust the position of the clamping arm 11 while simultaneously adjusting the angle of the two sets of clamping arms 11. Six robotic arms are evenly distributed around the screw 15, providing stable clamping force and preventing vibration or displacement of the precision rotating mechanism base of the composite rolling element due to unstable clamping during movement, thus ensuring the accuracy of movement. When the base needs to pass through the position of a robotic arm, the clamping arm 11 is immediately retracted and released to allow the base to pass. After the base passes, it is immediately clamped and reset. The six robotic arms extend and retract in turn to ensure that the base can pass smoothly at any time, ensuring the smooth operation of the base. Since the robotic arms can clamp and release in stages, the base does not need to stop frequently to wait for clamping or releasing during movement, thus achieving continuous movement, saving a lot of time, and improving work efficiency and convenience.

[0029] In this embodiment, a rubber pad 13 is fixedly connected to one side of the inner side of the clamping arm 11, and an anti-slip groove 14 is provided on the inner side of the rubber pad 13. A screw 15 is movably connected to the inner side of the rubber pad 13.

[0030] In practical use, the rubber pad 13 and anti-slip groove 14 are designed to prevent scratches or damage to the surface of the screw 15 due to the soft material of the rubber pad 13. This avoids damage to the surface of the screw 15 caused by friction during the gripping process. At the same time, the rubber pad 13 can better fit the surface of the screw 15. Even if the screw 15 has an irregular shape, the rubber pad 13 can deform and fit tightly to the surface of the screw 15, thereby providing a uniform gripping force. The anti-slip groove 14 increases the friction between the rubber pad 13 and the screw 15, effectively preventing the screw 15 from slipping and ensuring the stability of the gripping.

[0031] In this embodiment, sleeves 16 are fixedly connected to both sides of the inner side of the bracket 1, and slide rods 17 are slidably connected inside the sleeves 16. The slide rods 17 are fixedly connected to the first support plate 4.

[0032] In practical use, with the sleeve 16 and slide rod 17, when the first support plate 4 moves under the action of the hydraulic cylinder 2 and the stopper rod 3, the slide rod 17 extends and retracts inside the sleeve 16, ensuring that the stopper rod 3 moves in a straight line inside the hydraulic cylinder 2, avoiding deviation or shaking during the movement, and reducing assembly errors caused by unstable movement.

[0033] In this embodiment, a turntable 18 is fixedly connected to the lower surface of the bracket 1, and a support column 19 is rotatably connected to the lower surface of the turntable 18.

[0034] In practical use, the turntable 18 is set up and the support column 19 provides rotational support for the turntable 18, so that the turntable 18 and the clamping arm 11 can be adjusted according to actual needs. This allows for precise alignment with the clamping position of the screw 15, ensuring even distribution of clamping force and preventing the screw 15 from shaking due to improper clamping angle.

[0035] In this embodiment, a slider 20 is fixedly connected to the lower surface of the support column 19, and a slide rail 21 is slidably connected to the bottom inside the slider 20.

[0036] In practical use, by setting the slider 20, the position of the slider 20 on the outer surface of the slide rail 21 can be changed, which makes it easier to adjust the position of the robot and make it more convenient to debug during installation.

[0037] In this embodiment, a limiting plate 22 is fixedly connected to the outer surface of the slider 20, and a first mounting hole 23 is provided on the upper surface of the limiting plate 22.

[0038] In practical use, by setting the limiting plate 22, after the position of the slider 20 is adjusted, the limiting plate 22 cooperates with the external bolt through the first mounting hole 23 to fix the slider 20 and prevent displacement during use.

[0039] In this embodiment, a support leg 24 is fixedly connected to the outer surface of the turntable 18, and a second mounting hole 25 is provided on both sides of the outer surface of the support leg 24.

[0040] In practical use, the support legs 24 are used to fix the turntable 18 after the angle of the turntable 18 is adjusted. The support legs 24 are used in conjunction with the external bolts through the second mounting holes 25 to provide stable support for the turntable 18. At the same time, the four sets of support legs 24 can evenly distribute the load of the turntable 18 to other support structures, avoiding damage or deformation of the equipment due to excessive local stress.

[0041] In this embodiment, a base plate 26 is fixedly connected to the lower surface of the slide rail 21, and a support member 27 is fixedly connected to the lower surface of the base plate 26.

[0042] In practical use, the base plate 26 supports and fixes the slide rail 21 and the support leg 24 through the setting of the base plate 26 and the support member 27, connecting them into a whole for easy installation, and the support member 27 supports the base plate 26.

[0043] Working principle: In use, the base plate 26 is fixed to the support 27, and the support column 19 provides rotational support for the turntable 18. This allows the turntable 18 and the clamping arm 11 to adjust their angles according to actual needs, precisely aligning with the clamping position of the screw 15. This changes the position of the slider 20 on the outer surface of the slide rail 21, adjusting the position of the robotic arm. The limiting plate 22, through the first mounting hole 23, engages with external bolts to fix the slider 20. The support leg 24, through the second mounting hole 25, engages with external bolts to fix the turntable 18. Six robotic arms are evenly distributed around the screw 15, providing stability. The clamping force is such that when the machine base needs to pass through the position of a certain robot arm, the stop rod 3 retracts under the action of the hydraulic cylinder 2, driving the first support plate 4 and the second support plate 6 to move towards the hydraulic cylinder 2. The connecting rod 9 keeps the position of the slide 8 stationary, while the movement of the first support plate 4 and the second support plate 6 drives the guide rod 7 to move, so that the slide 8 drives the clamping arm 11 to rotate around the support rod 12 at a certain angle through the support arm 10, releasing the screw 15 and allowing the machine base to pass through. After the machine base passes through, it immediately clamps and resets. The six robot arms extend and retract in turn to ensure that the machine base can pass smoothly at any time, ensuring the smooth operation of the machine base.

[0044] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A high-precision time-sharing clamping robot device, comprising a support (1), characterized in that: A hydraulic cylinder (2) is fixedly connected to the middle of the inner side of the bracket (1). A piston rod (3) is fixedly connected to the output end of the hydraulic cylinder (2). A first support plate (4) is fixedly connected to one end of the piston rod (3). Fixed rods (5) are fixedly connected to the four corners of the outer surface of the first support plate (4). A second support plate (6) is fixedly connected to the end of the fixed rod (5) away from the first support plate (4). A guide rod (7) is fixedly connected to the middle of the inner side of the first support plate (4) and the second support plate (6). The outer surface of the guide rod (7) is slip-resistant. A sliding block (8) is movably connected. Both sides of the outer surface of the sliding block (8) are fixedly connected to connecting rods (9). The connecting rods (9) are slidably connected to the first support plate (4). The connecting rods (9) are fixedly connected to the bracket (1). Both sides of the inner side of the sliding block (8) are rotatably connected to support arms (10). The end of the support arm (10) away from the sliding block (8) is rotatably connected to a clamping arm (11). The middle of the outer surface of the clamping arm (11) is fixedly connected to a support rod (12). The support rod (12) is rotatably connected to the second support plate (6).

2. The high-precision time-sharing clamping robot device according to claim 1, characterized in that: A rubber pad (13) is fixedly connected to one side of the inner side of the clamping arm (11). The inner side of the rubber pad (13) is provided with an anti-slip groove (14). A screw (15) is movably connected to the inner side of the rubber pad (13).

3. The high-precision time-sharing clamping robot device according to claim 1, characterized in that: Both sides of the inner side of the bracket (1) are fixedly connected to sleeves (16), and a sliding rod (17) is slidably connected inside the sleeve (16). The sliding rod (17) is fixedly connected to the first support plate (4).

4. The high-precision time-sharing clamping robot device according to claim 1, characterized in that: A turntable (18) is fixedly connected to the lower surface of the bracket (1), and a support column (19) is rotatably connected to the lower surface of the turntable (18).

5. The high-precision time-sharing clamping robot device according to claim 4, characterized in that: A slider (20) is fixedly connected to the lower surface of the support column (19), and a slide rail (21) is slidably connected to the bottom inside the slider (20).

6. The high-precision time-sharing clamping robot device according to claim 5, characterized in that: A limiting plate (22) is fixedly connected to the outer surface of the slider (20), and a first mounting hole (23) is provided on the upper surface of the limiting plate (22).

7. A high-precision time-sharing clamping robot device according to claim 4, characterized in that: The outer surface of the turntable (18) is fixedly connected with a support leg (24), and a second mounting hole (25) is provided on both sides of the outer surface of the support leg (24).

8. A high-precision time-sharing clamping robot device according to claim 5, characterized in that: A base plate (26) is fixedly connected to the lower surface of the slide rail (21), and a support member (27) is fixedly connected to the lower surface of the base plate (26).

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