Glass steel tile compression forming device
By designing an automatic demolding and moving component fiberglass tile pressing and forming device, the problem of fiberglass being difficult to remove from the mold was solved, thereby reducing the labor intensity of workers and improving the stability of product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUBEI DESHIJU BUILDING MATERIALS CO LTD
- Filing Date
- 2025-04-25
- Publication Date
- 2026-05-29
AI Technical Summary
Existing fiberglass tile pressing and forming devices make it difficult to remove the fiberglass from inside the mold, resulting in high labor intensity for workers and unstable product quality.
A fiberglass tile pressing and forming device was designed, comprising a demolding component, a molding component, a moving component, and a collection basket. The device uses a rack and pinion to drive a slider and a sliding plate, and a motor to drive the automatic demolding of the fiberglass inside the mold. The device also uses a hydraulic rod and a rubber block to move and collect the fiberglass.
It reduced the workload of workers, improved the consistency of product quality, and reduced product quality fluctuations.
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Figure CN224296561U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fiberglass roofing sheet technology, specifically to a fiberglass roofing sheet pressing and forming device. Background Technology
[0002] As is well known, fiberglass (FRP), also known as GFRP, is fiber-reinforced plastic. It generally refers to reinforced plastics made by reinforcing unsaturated polyester, epoxy resin, and phenolic resin matrices with glass fibers, using glass fibers or their products as reinforcing materials. It is called glass fiber reinforced plastic or fiberglass. Unlike tempered glass, due to the different types of resins used, there are polyester fiberglass, epoxy fiberglass, and phenolic fiberglass. It is lightweight and hard, non-conductive, has stable performance, high mechanical strength, low recyclability, and corrosion resistance.
[0003] Currently, fiberglass tile pressing and forming devices on the market typically use molds and molding knives to press fiberglass. When this type of molding machine is pressing, it is not convenient to remove the fiberglass from inside the mold. Usually, workers have to remove the fiberglass from inside the mold. When the equipment is operating continuously, the high workload of the workers can lead to unstable work conditions. It is difficult to maintain consistent operation quality at different times and in different batches, which in turn leads to large fluctuations in product quality. Summary of the Invention
[0004] Technical problems to be solved
[0005] In order to overcome the problem that existing fiberglass tile pressing and forming devices are not convenient for removing fiberglass from the mold, this utility model provides a fiberglass tile pressing and forming device that can automatically remove fiberglass from the mold.
[0006] Technical solution
[0007] To achieve the above objectives, this utility model provides the following technical solution: a fiberglass tile pressing and forming device, comprising a worktable with a first through hole, a demolding assembly mounted on the worktable, the demolding assembly comprising a mold, two first sliding grooves perpendicular to the bottom of the mold, a long groove, a first sliding plate, two first sliders, a blind groove, and a rack, the mold being fixedly disposed inside the first through hole, the two first sliding grooves being respectively disposed on both sides of the mold, the long groove being disposed at the bottom of the mold and communicating with the first sliding groove, the first sliding plate being slidably disposed inside the long groove and the long groove being adapted to the shape of the first sliding plate, the two first sliders being slidably disposed inside the corresponding first sliding grooves and the length and shape of the first sliders being adapted to the first sliding grooves, the blind groove being disposed on the mold and communicating with one side of the first sliding groove, the rack being slidably disposed inside the blind groove and fixedly disposed on one side of the first slider, the demolding drive assembly being mounted on the worktable, and the molding assembly being mounted on the worktable.
[0008] Preferably, the demolding drive assembly includes a second through hole, which is formed on the worktable. A third through hole is formed on the worktable. The third through hole, the second through hole, and the blind groove are connected. A first gear is rotatably arranged inside the second through hole via a shaft. The first gear meshes with a rack through the third through hole. A first motor is mounted on the worktable. A second gear is fixed on the output shaft of the first motor via a key. The second gear meshes with the first gear.
[0009] Furthermore, the molding assembly includes two first fixing plates, which are respectively fixedly disposed on both sides of the workbench, and a mounting plate is fixedly disposed between the two first fixing plates, with both ends of the mounting plate respectively fixedly disposed at one end of the first fixing plate.
[0010] Furthermore, the molding assembly also includes a fourth through hole, which is formed on the mounting plate. A hydraulic rod is installed inside the fourth through hole, which is placed upside down inside the first through hole. A molding knife is installed on the hydraulic rod.
[0011] A further embodiment also includes a moving component mounted on the workbench. The moving component includes a second fixed plate, which is fixedly disposed on the top of the workbench. An annular groove is formed on the second fixed plate, and an annular slider is slidably disposed inside the annular groove. A fixed ring is fixedly disposed on the annular slider, and a threaded post is threaded inside the fixed ring. The threaded post is rotatably disposed on the second fixed plate, and a rubber block is installed at one end of the threaded post.
[0012] A further embodiment also includes a motion drive assembly mounted on the workbench. The motion drive assembly includes a third fixing plate, which is fixedly disposed on the workbench. A second motor is mounted on the third fixing plate. A third gear is fixed to the output shaft of the second motor via a key. A fourth gear is fixed to the fixing ring via a key, and the fourth gear meshes with the third gear.
[0013] Based on the aforementioned solution, a limiting component is also included. The limiting component is installed at the other end of the threaded column. The limiting component includes a fourth fixing plate, which is fixedly disposed at the other end of the threaded column. A sliding rod is fixedly disposed at one end of the fourth fixing plate, and a fixing block is slidably disposed on the sliding rod. The fixing block is fixedly disposed on the worktable.
[0014] Furthermore, based on the aforementioned solution, a collection basket is also included, which is fixedly installed on one side of the workbench.
[0015] Beneficial effects
[0016] The fiberglass tile pressing and forming device includes a rack, a first slider, a first groove, a first sliding plate, and a mold. The rack slides, causing the first slider to slide along the first groove. The first slider drives the first sliding plate to slide, causing the fiberglass inside the mold to be demolded. This device facilitates the demolding of fiberglass by workers, reduces their workload, and ensures that the quality of the demolded products is basically consistent with minimal fluctuations in product quality. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0018] Figure 2 This is a three-dimensional structural diagram of the workbench of this utility model;
[0019] Figure 3 This is a three-dimensional structural diagram of the demolding component of this utility model;
[0020] Figure 4 This is a three-dimensional structural diagram of the first sliding groove, the long groove, and the blind groove of this utility model;
[0021] Figure 5 This is a three-dimensional structural diagram of the first slider, the first sliding plate, and the rack of this utility model.
[0022] Figure 6 This is a three-dimensional structural diagram of the release drive component of this utility model;
[0023] Figure 7This is a three-dimensional structural diagram of the second and third through holes of this utility model;
[0024] Figure 8 This is a three-dimensional structural diagram of the molding component of this utility model;
[0025] Figure 9 This is a three-dimensional structural diagram of the fourth through hole of this utility model;
[0026] Figure 10 This is a three-dimensional structural diagram of the mobile component, the mobile driving component, and the limiting component of this utility model;
[0027] Figure 11 This is a three-dimensional cross-sectional view of the annular groove and the second fixing plate of this utility model.
[0028] Figure 12 This is a three-dimensional structural diagram of the annular slider and the fixing ring of this utility model;
[0029] Figure 13 This is a three-dimensional structural diagram of the collection basket of this utility model.
[0030] In the diagram: 1. Workbench; 39. First through hole; 2. Demolding assembly; 3. Mold; 4. First slide groove; 5. Long groove; 6. First sliding plate; 7. First slider; 8. Blind groove; 9. Rack; 10. Demolding drive assembly; 11. Molding assembly; 12. Second through hole; 13. Third through hole; 14. First gear; 15. First motor; 16. Second gear; 17. First fixing plate; 18. Mounting plate; 19. Fourth through hole; 20. Hydraulic rod; 21. Molding knife; 22. Moving assembly; 23. Second fixing plate; 24. Annular slide groove; 25. Annular slider; 26. Fixing ring; 27. Threaded column; 28. Rubber block; 29. Moving drive assembly; 30. Third fixing plate; 31. Second motor; 32. Third gear; 33. Fourth gear; 34. Restriction assembly; 35. Fourth fixing plate; 36. Sliding rod; 37. Fixing block; 38. Collection basket. Detailed Implementation
[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0032] See Figures 1-9A fiberglass tile pressing and forming device includes a worktable 1 with a first through hole 39. The worktable 1 is mainly used to support the fiberglass being molded, and the inside of the first through hole 39 is a smooth plane.
[0033] Demolding component 2, demolding drive component 10, and molding component 11.
[0034] The demolding assembly 2 is installed on the workbench 1. The demolding assembly 2 is mainly used to assist the demolding of the device. The demolding drive assembly 10 is installed on the workbench 1. The demolding drive assembly 10 is mainly used to provide power to the demolding assembly 2. The molding assembly 11 is installed on the workbench 1. The molding assembly 11 is mainly used to mold fiberglass.
[0035] The demolding assembly 2 includes a mold 3, two first grooves 4 perpendicular to the bottom of the mold 3, a long groove 5, a first sliding plate 6, two first sliders 7, a blind groove 8, and a rack 9.
[0036] The mold 3 is welded inside the first through hole 39. Two first sliding grooves 4 are respectively opened on both sides of the mold 3. The inside of the first sliding groove 4 is a smooth plane. A long groove 5 is opened at the bottom of the mold 3 and is connected to the first sliding groove 4. The first sliding plate 6 is slidably disposed inside the long groove 5 and the shape of the long groove 5 is adapted to the first sliding plate 6. Two first sliders 7 are respectively slidably disposed inside the corresponding first sliding grooves 4 and the length and shape of the first sliders 7 are adapted to the first sliding grooves 4. A blind groove 8 is opened on the mold 3 and is connected to the first sliding groove 4 on one side. A rack 9 is slidably disposed inside the blind groove 8. The blind groove 8 is mainly used to provide a mounting position for the rack 9 and the rack 9 is welded to the first slider 7 on one side. By driving the rack 9 to slide, the rack 9 drives the first slider 7 to slide, so that the first slider 7 slides along the first sliding groove 4. The first slider 7 drives the first sliding plate 6 to slide, thereby demolding the fiberglass inside the mold 3.
[0037] The demolding drive assembly 10 includes a second through hole 12, which is formed on the worktable 1. The worktable 1 has a third through hole 13, which is connected to the second through hole 12 and the blind groove 8. A first gear 14 is rotatably mounted inside the second through hole 12 via a shaft. The second through hole 12 is used to install the first gear 14. The first gear 14 meshes with the rack 9 through the third through hole 13. The rotation of the first gear 14 can drive the rack 9 to slide. A first motor 15 is mounted on the worktable 1. The first motor 15 is mainly used to provide power to the demolding assembly 2. A second gear 16 is fixed to the output shaft of the first motor 15 via a key. The second gear 16 meshes with the first gear 14. The rotation of the first motor 15 drives the second gear 16 to rotate, and the rotation of the second gear 16 drives the first gear 14 to rotate. The rotation of the first gear 14 drives the rack 9 to slide.
[0038] The molding assembly 11 includes two first fixing plates 17, which are respectively welded to both sides of the workbench 1. A mounting plate 18 is welded between the two first fixing plates 17, and both ends of the mounting plate 18 are respectively welded to one end of the first fixing plate 17. The first fixing plates 17 and the mounting plate 18 cooperate with each other to form a mounting frame, providing a mounting platform for the molding assembly 11.
[0039] The molding assembly 11 also includes a fourth through hole 19, which is opened on the mounting plate 18. A hydraulic rod 20 is installed inside the fourth through hole 19. The fourth through hole 19 is mainly used to provide an installation position for the hydraulic rod 20. The hydraulic rod 20 is placed upside down inside the first through hole 39. A molding knife 21 is installed on the hydraulic rod 20. The molding knife 21 is pushed by the hydraulic rod 20 to mold the fiberglass on the mold 3.
[0040] First, refer to Figures 10-12 In this embodiment, a moving component 22 is also included. The moving component 22 is installed on the workbench 1. The moving component 22 is mainly used to push the molded fiberglass to move and collect it. The moving component 22 includes a second fixed plate 23, which is welded to the top of the workbench 1. An annular groove 24 is provided on the second fixed plate 23. The inside of the annular groove 24 is a smooth plane. An annular slider 25 is slidably arranged inside the annular groove 24. A fixed ring 26 is welded on the annular slider 25. The fixed ring 26 is fixed to the annular slider 25, so that the fixed ring 26 can rotate inside the annular groove 24. A threaded post 27 is provided inside the fixed ring 26 by threads. The threaded post 27 is rotatably arranged on the second fixed plate 23. A rubber block 28 is installed at one end of the threaded post 27. By rotating the fixed ring 26, the fixed ring 26 rotates and drives the threaded post 27 to slide. The sliding of the threaded post 27 drives the rubber block 28 to slide. The sliding of the rubber block 28 pushes the molded fiberglass to move.
[0041] It also includes a motion drive assembly 29, which is mounted on the worktable 1. The motion drive assembly 29 is mainly used to provide power to the motion assembly 22. The motion drive assembly 29 includes a third fixing plate 30, which is welded to the worktable 1. A second motor 31 is mounted on the third fixing plate 30. The third fixing plate 30 is mainly used to provide a mounting platform for the second motor 31. The output shaft of the second motor 31 is fixed to a third gear 32 by a key. A fourth gear 33 is fixed to a fixed ring 26 by a key. The fourth gear 33 meshes with the third gear 32. The rotation of the second motor 31 drives the third gear 32 to rotate, the rotation of the third gear 32 drives the fourth gear 33 to rotate, and the rotation of the fourth gear 33 drives the fixed ring 26 to rotate.
[0042] It also includes a limiting component 34, which is installed at the other end of the threaded post 27. The limiting component 34 includes a fourth fixing plate 35, which is welded to the other end of the threaded post 27. A sliding rod 36 is welded to one end of the fourth fixing plate 35. A fixing block 37 is slidably disposed on the sliding rod 36. The fixing block 37 is welded to the worktable 1. By sliding the sliding rod 36 on the fourth fixing plate 35 onto the fixing block 37, the threaded post 27 will not rotate, and the fixing ring 26 will rotate to drive the threaded post 27 to slide.
[0043] Finally, see Figure 13 In this embodiment, a collection basket 38 is also included. The collection basket 38 is fixedly installed on one side of the workbench 1. The collection basket 38 is mainly used to collect the molded fiberglass, so that the fiberglass is collected together.
[0044] Working principle:
[0045] In use, the fiberglass tile pressing and forming device is first placed in the desired position. Then, the hydraulic rod 20 is activated, which pushes the molding cutter 21 to press the fiberglass on the mold 3. Afterward, the molding cutter 21 is retracted, and the first motor 15 is activated. The rotation of the first motor 15 drives the second gear 16 to rotate, which in turn drives the first gear 14 to rotate. The rotation of the first gear 14 causes the rack 9 to slide, which in turn causes the first slider 7 to slide along the first groove 4. The slider 7 drives the first sliding plate 6 to slide, causing the fiberglass inside the mold 3 to be demolded. When the fiberglass is raised to a certain height, the second motor 31 is started. The second motor 31 rotates, driving the third gear 32 to rotate. The third gear 32 rotates, driving the fourth gear 33 to rotate. The fourth gear 33 rotates, driving the fixed ring 26 to rotate. The fixed ring 26 rotates, driving the threaded column 27 to slide. The threaded column 27 slides, driving the rubber block 28 to slide. The rubber block 28 slides, pushing the molded fiberglass to move, causing the molded fiberglass to slide into the collection basket 38 for collection.
[0046] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A fiberglass tile pressing and forming device, characterized in that, include: Workbench (1), wherein the workbench (1) is provided with a first through hole (39); A demolding assembly (2) is installed on the workbench (1). The demolding assembly (2) includes a mold (3), two first sliding grooves (4) perpendicular to the bottom of the mold (3), a long groove (5), a first sliding plate (6), two first sliders (7), a blind groove (8), and a rack (9). The mold (3) is fixedly disposed inside the first through hole (39). The two first sliding grooves (4) are respectively opened on both sides of the mold (3). The long groove (5) is opened at the bottom of the mold (3). The long groove (5) communicates with the first sliding grooves (4). A sliding plate (6) is slidably disposed inside the long groove (5), and the long groove (5) is adapted to the shape of the first sliding plate (6). Two first sliders (7) are slidably disposed inside the corresponding first grooves (4), and the length and shape of the first sliders (7) are adapted to the first grooves (4). A blind groove (8) is opened on the mold (3), and the blind groove (8) is connected to the first groove (4) on one side. A rack (9) is slidably disposed inside the blind groove (8), and the rack (9) is fixedly disposed on the first slider (7) on one side. Demolding drive assembly (10), said demolding drive assembly (10) being mounted on said worktable (1); and A molding assembly (11) is mounted on the worktable (1).
2. The fiberglass tile pressing and forming device according to claim 1, characterized in that, The demolding drive assembly (10) includes a second through hole (12), which is opened on the worktable (1). A third through hole (13) is opened on the worktable (1). The third through hole (13), the second through hole (12) and the blind groove (8) are connected. A first gear (14) is rotatably arranged inside the second through hole (12) via a shaft. The first gear (14) meshes with a rack (9) through the third through hole (13). A first motor (15) is installed on the worktable (1). A second gear (16) is fixed on the output shaft of the first motor (15) via a key. The second gear (16) meshes with the first gear (14).
3. The fiberglass tile pressing and forming device according to claim 1, characterized in that, The molding assembly (11) includes two first fixing plates (17), which are respectively fixedly disposed on both sides of the workbench (1). An mounting plate (18) is fixedly disposed between the two first fixing plates (17), and the two ends of the mounting plate (18) are respectively fixedly disposed at one end of the first fixing plate (17).
4. The fiberglass tile pressing and forming device according to claim 3, characterized in that, The molding assembly (11) also includes a fourth through hole (19), which is opened on the mounting plate (18). A hydraulic rod (20) is installed inside the fourth through hole (19). The hydraulic rod (20) is placed upside down inside the first through hole (39). A molding knife (21) is installed on the hydraulic rod (20).
5. The fiberglass tile pressing and forming device according to claim 1, characterized in that, It also includes a moving component (22), which is mounted on the workbench (1). The moving component (22) includes a second fixed plate (23), which is fixedly disposed on the top of the workbench (1). An annular groove (24) is provided on the second fixed plate (23). An annular slider (25) is slidably disposed inside the annular groove (24). A fixed ring (26) is fixedly disposed on the annular slider (25). A threaded post (27) is provided inside the fixed ring (26) by thread. The threaded post (27) is rotatably disposed on the second fixed plate (23). A rubber block (28) is installed at one end of the threaded post (27).
6. The fiberglass tile pressing and forming device according to claim 5, characterized in that, It also includes a motion drive assembly (29), which is mounted on the worktable (1). The motion drive assembly (29) includes a third fixing plate (30), which is fixedly disposed on the worktable (1). A second motor (31) is mounted on the third fixing plate (30). A third gear (32) is fixed to the output shaft of the second motor (31) by a key. A fourth gear (33) is fixed to the fixing ring (26) by a key. The fourth gear (33) meshes with the third gear (32).
7. The fiberglass tile pressing and forming device according to claim 6, characterized in that, It also includes a limiting component (34), which is installed at the other end of the threaded post (27). The limiting component (34) includes a fourth fixing plate (35), which is fixedly disposed at the other end of the threaded post (27). A sliding rod (36) is fixedly disposed at one end of the fourth fixing plate (35). A fixing block (37) is slidably disposed on the sliding rod (36). The fixing block (37) is fixedly disposed on the worktable (1).
8. The fiberglass tile pressing and forming device according to claim 1, characterized in that, It also includes a collection basket (38), which is fixedly installed on one side of the workbench (1).