A filling machine for pre-prepared food production

Abstract

The utility model discloses a filling machine for prefabricated dish production, specifically relates to prefabricated dish production technical field, and including the transmission platform, the lower end fixedly connected with support of transmission platform, the right -hand member fixedly connected with rotating device of transmission platform, the rear end fixedly connected with storage jar of rotating device, the left side fixedly connected with feed hopper of storage jar, the right side fixedly connected with cleaning device of storage jar, the upper end fixedly connected with second motor of storage jar, the filling machine for prefabricated dish production can be through automatic steering and dynamic fixed technology, has realized the " precision, high efficiency, stability " of prefabricated dish filling, has reduced artificial dependence and material loss while improving production efficiency, realizes the automatic alignment through intermittent steering part precision control packing box transmission direction, reduces manual adjustment time, avoids the production line interruption caused by manual operation, and significantly improves the unit time production capacity.

Description

Technical Field

[0001] This utility model relates to the field of pre-prepared vegetable production technology, specifically to a filling machine for pre-prepared vegetable production. Background Technology

[0002] With the fast pace of modern life, pre-prepared meals are booming due to the demand for convenience. Traditional pre-prepared meal production relies heavily on manual filling, which is inefficient and lacks precise measurement, making it difficult to meet the needs of large-scale standardized production. Most existing filling equipment on the market is general-purpose and not optimized for the characteristics of pre-prepared meals. Problems such as easy damage to the food, easy spillage of soup, and poor compatibility with different dishes are becoming increasingly prominent, resulting in high production costs and unstable quality. Therefore, the development of a dedicated pre-prepared meal filling machine is urgently needed to improve industry efficiency and product competitiveness.

[0003] Chinese patent document CN221367812U discloses a filling machine for pre-prepared vegetable production. It includes a turntable with an arc-shaped groove on one side. A packaging box is fixedly installed at the bottom of the arc-shaped groove, and a packaging box is also fixedly installed at the bottom of the arc-shaped groove. A connecting plate is located on one side of the turntable, and a connecting shaft is fixedly connected to the bottom of the turntable. A fixing block is fixedly connected to the bottom of the connecting shaft, and a first connecting plate is fixedly connected to one side of the fixing block. A groove is provided between adjacent first connecting plates. Through this structure, a first motor drives the connecting block to engage with the groove, causing the first connecting plate to rotate, thereby driving the turntable to rotate. This allows the packaging box to rotate automatically between the turntable and the connecting plate, reducing manual operation and enabling more convenient and faster filling.

[0004] Although the equipment in the aforementioned literature can automatically convey materials, its structure is relatively simple, making it unstable in placing the packaging boxes. It is prone to shifting during filling, affecting the equipment's working efficiency. Furthermore, the storage cylinder is inconvenient to clean, reducing the equipment's practical value. Utility Model Content

[0005] The main purpose of this utility model is to provide a filling machine for pre-prepared vegetable production, which can effectively solve the above-mentioned problems.

[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0007] A filling machine for pre-prepared vegetables includes a conveyor table, a support fixedly connected to the lower end of the conveyor table, a rotating device fixedly connected to the right end of the conveyor table, a storage cylinder fixedly connected to the rear end of the rotating device, a feeding hopper fixedly connected to the left side of the storage cylinder, a cleaning device fixedly connected to the right side of the storage cylinder, and a second motor fixedly connected to the upper end of the storage cylinder.

[0008] The rotating device includes a first motor, the fixed end of which is fixedly connected to the right end of the transmission table.

[0009] The cleaning device includes a water tank, which is fixedly connected to the right side of the storage cylinder.

[0010] Preferably, a controller is fixedly connected to the front end of the transmission table, and a filter screen is provided at the inlet of the feed hopper.

[0011] Preferably, a rotating rod is fixedly connected to the output end of the first motor, an arc-shaped plate is fixedly connected to the upper end of the rotating rod, and a clamping plate is fixedly connected to one side of the arc-shaped plate.

[0012] Preferably, a slotted plate is provided on one side of the arc-shaped plate, a rotating plate is fixedly connected to the upper end of the slotted plate, a turning platform is movably connected to one side of the rotating plate, a pushing component is fixedly connected to the upper end of the rotating plate, and a fixing frame is fixedly connected to one side of the turning platform.

[0013] Preferably, the pushing component includes a fixed base, the lower end of which is fixedly connected to the upper end of the rotating plate, an electric telescopic rod is fixedly connected to the four walls of the fixed base, an arc-shaped push plate is fixedly connected to one end of the electric telescopic rod, and a protective pad is fixedly connected to one side of the arc-shaped push plate.

[0014] Preferably, a liquid level window is fixedly connected to one side of the water tank, and an inlet and a pump are fixedly connected to the upper end of the water tank, with a water pipe fixedly connected to the output end of the pump.

[0015] Preferably, a diverter pipe is fixedly connected to one end of the water pipe, a nozzle is fixedly connected to the lower end of the diverter pipe, and an air pipe is fixedly connected to one side of the water pipe.

[0016] Preferably, a fan is fixedly connected to one end of the air pipe, and a valve is fixedly connected to one side of the air pipe.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] This utility model provides a filling machine for pre-prepared vegetable production. The machine is equipped with a rotating device that utilizes automated steering and dynamic fixing technology to achieve "precise, efficient, and stable" filling of pre-prepared vegetables. This improves production efficiency while reducing reliance on manual labor and material loss. Intermittent steering components precisely control the direction of the packaging box transport, achieving automated alignment, reducing manual adjustment time, and avoiding production line interruptions caused by manual operation. This significantly increases the output per unit time. The coordinated steering and pushing actions ensure rapid positioning of the packaging box at the filling station, shortening process intervals and enabling continuous production. The machine is electrically powered. The push plate driven by the telescopic rod presses against the packaging box during filling, eliminating box displacement caused by mechanical vibration or inertia, ensuring accurate filling of liquid or semi-solid pre-prepared food, and reducing waste caused by spillage or insufficient filling. The rotating rod driven by the first motor rotates, causing the clamping plate on one side of the arc plate to rotate as well. The clamping slot plate is set to engage with it, allowing the rotating plate to operate intermittently, thereby automatically transferring the packaging box. In addition, the extension and retraction of the electric telescopic rod causes the arc push plate to move, making it easy to press the packaging box against one side of the turntable during filling, thereby stably clamping the packaging box. It can also push the packaging box to the transfer table, making the operation very convenient.

[0019] This utility model provides a filling machine for pre-prepared vegetable production. The equipment is equipped with a cleaning device that, through an automated, efficient, and standardized cleaning process, solves three major pain points in pre-prepared vegetable production: difficulty in hygiene control, long downtime, and high labor costs. It also addresses equipment maintenance and compliance, providing key technical support for pre-prepared vegetable enterprises to achieve large-scale, intelligent production. The spray component uses high-pressure water or detergent solution to thoroughly rinse the inner wall of the storage tank, effectively removing stubborn stains such as pre-prepared vegetable residue, grease, and sugar, preventing microbial growth and reducing the risk of cross-contamination at food contact surfaces. The drying component uses strong air circulation to quickly dry the inside of the tank. The system cleans the walls, reducing moisture residue, disrupting bacterial growth conditions, and extending the sterile state of the storage tank. This meets food processing hygiene standards. Automated cleaning eliminates the need for manual entry into narrow tanks or frequent scrubbing, reducing labor intensity and manpower. It is particularly suitable for large storage tanks or high-frequency production scenarios. Water is stored in a tank and pumped out, then distributed to individual nozzles via water pipes and a distribution pipe for spray cleaning of the inside of the storage tank. Additionally, a fan drives airflow, which is delivered to the nozzles via air pipes for rapid drying of the cleaned storage tank. A valve is installed on one side of the air pipe to prevent backflow of clean water. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the rotating device structure of this utility model;

[0022] Figure 3 This is a schematic diagram of the pushing component structure in the rotating device of this utility model;

[0023] Figure 4 This is a schematic diagram of the cleaning device structure of this utility model;

[0024] Figure 5 This is a side view of the structure of this utility model.

[0025] In the diagram: 1. Transmission table; 2. Support frame; 3. Rotating device; 31. First motor; 32. Rotating rod; 33. Arc plate; 34. Card plate; 35. Card slot plate; 36. Rotating plate; 37. Turning platform; 38. Pushing component; 381. Fixed seat; 382. Electric telescopic rod; 383. Arc push plate; 384. Protective pad; 39. Fixed frame; 4. Storage cylinder; 5. Feed hopper; 6. Cleaning device; 61. Water tank; 62. Water inlet; 63. Pump; 64. Water pipe; 65. Diverter pipe; 66. Nozzle; 67. Air pipe; 68. Fan; 69. Valve; 7. Second motor. Detailed Implementation

[0026] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0027] like Figure 1 and Figure 5As shown, a pre-prepared vegetable filling machine includes a conveyor table 1, a support 2 fixedly connected to the lower end of the conveyor table 1, and a rotating device 3 fixedly connected to the right end of the conveyor table 1. This device utilizes automated steering and dynamic fixing technology to achieve "precise, efficient, and stable" pre-prepared vegetable filling. While improving production efficiency, it reduces reliance on manual labor and material loss. The intermittent steering component precisely controls the conveying direction of the packaging boxes, achieving automated alignment, reducing manual adjustment time, avoiding production line interruptions caused by manual operation, and significantly increasing unit time output. The coordinated steering and pushing actions ensure rapid positioning of the packaging boxes at the filling station, shortening process intervals and achieving continuous production. An electric telescopic rod-driven pusher plate presses against the packaging box during filling, eliminating box displacement caused by mechanical vibration or inertia, ensuring accurate filling of liquid or semi-solid pre-prepared vegetables, and reducing waste caused by spillage or insufficient filling. A storage cylinder 4 is fixedly connected to the rear end of the rotating device 3, and a storage cylinder 4 is fixedly connected to the left side of the storage cylinder 3. The container has a feeding hopper 5 and a cleaning device 6 fixedly connected to the right side of the storage tank 4. This device can solve the three major pain points in the production of pre-cooked vegetables: "difficulty in hygiene control, long downtime, and high labor costs" through an automated, efficient, and standardized cleaning process. At the same time, it takes into account equipment maintenance and compliance, and provides key technical support for pre-cooked vegetable enterprises to achieve large-scale and intelligent production. The spraying component uses high-pressure water or cleaning solution to thoroughly wash the inner wall of the storage tank, effectively removing stubborn stains such as pre-cooked vegetable residue, grease, and sugar, avoiding microbial growth, and reducing the risk of cross-contamination of food contact surfaces. The drying component uses strong air circulation to quickly dry the inner wall of the tank, reducing moisture residue, destroying the conditions for bacterial growth, and prolonging the sterile state of the storage tank, which meets the hygiene standards for food processing. Automated cleaning does not require manual entry into narrow tanks or high-frequency scrubbing, reducing labor intensity and the number of workers. It is especially suitable for large storage tanks or high-frequency production scenarios. A second motor 7 is fixedly connected to the upper end of the storage tank 4.

[0028] The rotating device 3 includes a first motor 31, the fixed end of which is fixedly connected to the right end of the transmission table 1.

[0029] The cleaning device 6 includes a water tank 61, which is fixedly connected to the right side of the storage cylinder 4;

[0030] A controller is fixedly connected to the front end of the conveyor 1, and a filter screen is installed at the inlet of the feed hopper 5.

[0031] like Figure 2As shown, a rotating rod 32 is fixedly connected to the output end of the first motor 31. An arc-shaped plate 33 is fixedly connected to the upper end of the rotating rod 32. A clamping plate 34 is fixedly connected to one side of the arc-shaped plate 33. A slot plate 35 is provided on one side of the arc-shaped plate 33. A rotating plate 36 is fixedly connected to the upper end of the slot plate 35. A turning table 37 is movably connected to one side of the rotating plate 36. A pushing component 38 is fixedly connected to the upper end of the rotating plate 36. A fixing frame 39 is fixedly connected to one side of the turning table 37. The rotating rod 32 is driven to rotate by the first motor 31, so that the clamping plate 34 on one side of the arc-shaped plate 33 rotates accordingly. By setting the slot plate 35 that engages with it, the rotating plate 36 can operate intermittently, thereby automatically transferring the packing box.

[0032] like Figure 3 As shown, the pushing component 38 includes a fixed base 381. The lower end of the fixed base 381 is fixedly connected to the upper end of the rotating plate 36. An electric telescopic rod 382 is fixedly connected to the four walls of the fixed base 381. An arc-shaped push plate 383 is fixedly connected to one end of the electric telescopic rod 382. A protective pad 384 is fixedly connected to one side of the arc-shaped push plate 383. The extension and retraction of the electric telescopic rod 382 causes the arc-shaped push plate 383 to move, which makes it easy to abut the packaging box against one side of the turning table 37 during filling, thereby stably clamping the packaging box. It can also push the packaging box to the transfer table 1, which is very convenient to operate.

[0033] like Figure 4 As shown, a liquid level window is fixedly connected to one side of the water tank 61. A water inlet 62 and a pump 63 are fixedly connected to the upper end of the water tank 61. A water pipe 64 is fixedly connected to the output end of the pump 63. A diversion pipe 65 is fixedly connected to one end of the water pipe 64. A nozzle 66 is fixedly connected to the lower end of the diversion pipe 65. An air pipe 67 is fixedly connected to one side of the water pipe 64. A blower 68 is fixedly connected to one end of the air pipe 67. A valve 69 is fixedly connected to one side of the air pipe 67. Water is stored in the water tank 61 and pumped out by the pump 63. The water is then distributed to the nozzles 66 through the diversion pipe 65 via the water pipe 64, thereby spraying and cleaning the inside of the storage cylinder 4. In addition, the blower 68 can drive the airflow to blow air through the air pipe 67 to the nozzles 66, which can quickly dry the inside of the storage cylinder 4 after spraying and cleaning. A valve 69 is installed on one side of the air pipe 67 to prevent backflow of clean water.

[0034] The working principle of this utility model is as follows: The rotating device 3, driven by the first motor 31, rotates the rotating rod 32, causing the clamping plate 34 on one side of the arc-shaped plate 33 to rotate accordingly. A clamping slot plate 35 engages with this plate, allowing the rotating plate 36 to operate intermittently, thus automatically transferring the packaging box. Furthermore, the extension and retraction of the electric telescopic rod 382 causes the arc-shaped push plate 383 to move, facilitating the placement of the packaging box against one side of the turning table 37 during filling, thereby stably clamping the packaging box and pushing it to… The transfer station 1 is very easy to operate. Using the cleaning device 6, water is stored in the water tank 61 and pumped out by the pump 63. The water is then distributed to each nozzle 66 through the water pipe 64 and the diversion pipe 65 to spray out, thereby cleaning the inside of the storage cylinder 4. In addition, the blower 68 can drive the airflow to blow air through the air pipe 67 to spray out the air at the nozzle 66, which can quickly dry the inside of the storage cylinder 4 after spraying and cleaning. A valve 69 is installed on one side of the air pipe 67 to prevent backflow of clean water.

[0035] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A filling machine for pre-prepared vegetable production, comprising a conveyor table (1), characterized in that: A bracket (2) is fixedly connected to the lower end of the transmission platform (1), a rotating device (3) is fixedly connected to the right end of the transmission platform (1), a storage cylinder (4) is fixedly connected to the rear end of the rotating device (3), a feeding hopper (5) is fixedly connected to the left side of the storage cylinder (4), a cleaning device (6) is fixedly connected to the right side of the storage cylinder (4), and a second motor (7) is fixedly connected to the upper end of the storage cylinder (4). The rotating device (3) includes a first motor (31), the fixed end of which is fixedly connected to the right end of the transmission table (1); The cleaning device (6) includes a water tank (61), which is fixedly connected to the right side of the storage cylinder (4).

2. The filling machine for pre-prepared vegetable production according to claim 1, characterized in that: The front end of the transmission platform (1) is fixedly connected to a controller, and a filter screen is provided at the input port of the feed hopper (5).

3. The filling machine for pre-prepared vegetable production according to claim 1, characterized in that: The output end of the first motor (31) is fixedly connected to a rotating rod (32), the upper end of the rotating rod (32) is fixedly connected to an arc plate (33), and a clamping plate (34) is fixedly connected to one side of the arc plate (33).

4. A filling machine for pre-prepared vegetable production according to claim 3, characterized in that: A slot plate (35) is provided on one side of the arc plate (33), a rotating plate (36) is fixedly connected to the upper end of the slot plate (35), a turning table (37) is movably connected to one side of the rotating plate (36), a pushing component (38) is fixedly connected to the upper end of the rotating plate (36), and a fixing frame (39) is fixedly connected to one side of the turning table (37).

5. A filling machine for pre-prepared vegetable production according to claim 4, characterized in that: The pushing component (38) includes a fixed base (381), the lower end of which is fixedly connected to the upper end of the rotating plate (36), and an electric telescopic rod (382) is fixedly connected to the four walls of the fixed base (381). An arc-shaped push plate (383) is fixedly connected to one end of the electric telescopic rod (382), and a protective pad (384) is fixedly connected to one side of the arc-shaped push plate (383).

6. A filling machine for pre-prepared vegetable production according to claim 1, characterized in that: A liquid level window is fixedly connected to one side of the water tank (61), and an inlet (62) and a pump (63) are fixedly connected to the upper end of the water tank (61). A water pipe (64) is fixedly connected to the output end of the pump (63).

7. A filling machine for pre-prepared vegetable production according to claim 6, characterized in that: One end of the water pipe (64) is fixedly connected to a diversion pipe (65), the lower end of the diversion pipe (65) is fixedly connected to a nozzle (66), and one side of the water pipe (64) is fixedly connected to an air pipe (67).

8. A filling machine for pre-prepared vegetable production according to claim 7, characterized in that: A fan (68) is fixedly connected to one end of the air pipe (67), and a valve (69) is fixedly connected to one side of the air pipe (67).

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