An online material quality real-time monitoring device based on intelligent sensing

Abstract

The utility model provides an online material quality real -time monitoring device based on intelligent sensing belongs to detection technical field, including bearing mechanism, including base, install the hole of opening in base outer surface to and setting sensor main part in base top, adjusting mechanism, including fixed mounting in the inner thread block of base inner surface, with The threaded rod that inner thread block screw connection, with The knob that fixed connection of threaded rod outer surface, and be used for to sensor main part is fixed clamping assembly. The utility model discloses through setting the cooperation of bearing mechanism and adjusting mechanism, makes sensor main part can realize quick installation and steady clamping, through rotating knob drive threaded rod removes in inner thread block to drive limit block to the pressure of elastic clamping plate, carries out the clamping fixed of telescopic link, makes daily maintenance and dismounting operation more convenient, has improved maintenance efficiency and use flexibility.

Description

Technical Field

[0001] This utility model belongs to the field of detection technology, specifically relating to an online real-time material quality monitoring device based on intelligent sensing. Background Technology

[0002] With the continuous improvement of industrial automation, online material quality monitoring is playing an increasingly important role in production process control. Traditional material quality inspection relies heavily on manual sampling or offline analysis, which suffers from problems such as slow response, low detection efficiency, and difficulty in providing real-time feedback, making it difficult to meet the dual requirements of modern production lines for product quality control accuracy and efficiency.

[0003] In existing technologies, traditional material quality monitoring devices mostly adopt fixed or bolt-fastened sensor installation structures. During installation and daily maintenance, especially in industrial scenarios where sensors need to be replaced frequently, there are problems such as inconvenient disassembly and complicated operation, which affect maintenance efficiency and equipment debugging flexibility. Utility Model Content

[0004] The purpose of this invention is to provide an online real-time material quality monitoring device based on intelligent sensing, which aims to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] An online real-time material quality monitoring device based on intelligent sensing, comprising:

[0007] The support mechanism includes a base, mounting holes formed on the outer surface of the base, and a sensor body disposed on the top of the base;

[0008] The adjustment mechanism includes an internally threaded block fixedly installed on the inner surface of the base, a threaded rod threadedly connected to the internally threaded block, a knob fixedly connected to the outer surface of the threaded rod, and a clamping assembly for fixing the sensor body.

[0009] As a preferred embodiment of this utility model, the clamping assembly includes a limiting block fixedly connected to the outer end face of the threaded rod, an elastic clamping plate fixedly installed on the inner wall of the internal threaded block, and a telescopic rod that slides and fits against the surface of the elastic clamping plate.

[0010] In a preferred embodiment of this utility model, the two ends of the threaded rod are fixedly connected to the knob and the limiting block, respectively, and the outer surface of the knob is provided with an anti-slip groove.

[0011] In a preferred embodiment of this utility model, the inner surface of the limiting block slides against the outer surface of the elastic clamp and can move along the contour of the elastic clamp to clamp or release the telescopic rod.

[0012] In a preferred embodiment of this utility model, the elastic clamp has an angled structure, and the end face of the telescopic rod away from the elastic clamp is fixedly connected to the sensor body.

[0013] Compared with the prior art, the beneficial effects of this utility model are: by setting the cooperation between the bearing mechanism and the adjustment mechanism, the sensor body can be quickly installed and firmly clamped. By rotating the knob, the threaded rod moves in the internal thread block, thereby driving the limit block to apply pressure to the elastic clamping plate and clamp and fix the telescopic rod, making daily maintenance and disassembly operations more convenient and improving maintenance efficiency and usage flexibility. Attached Figure Description

[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a side view of the present invention;

[0017] Figure 3 This is a schematic diagram of the internal structure of the base of this utility model;

[0018] Figure 4 This is a schematic diagram of the internal structure of the internal threaded block of this utility model.

[0019] In the figure: 100, bearing mechanism; 101, base; 102, mounting hole; 103, sensor body; 200, adjustment mechanism; 201, internal thread block; 202, threaded rod; 203, knob; 204, clamping assembly; 204a, limit block; 204b, elastic clamping plate; 204c, telescopic rod. Detailed Implementation

[0020] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0021] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0022] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0023] Example

[0024] Reference Figures 1-4 This is an embodiment of the present invention, which provides an online real-time material quality monitoring device based on intelligent sensing, comprising:

[0025] The support mechanism (100) includes a base (101), a mounting hole (102) formed on the outer surface of the base (101), and a sensor body (103) disposed on the top of the base (101);

[0026] The adjustment mechanism (200) includes an internal threaded block (201) fixedly installed on the inner surface of the base (101), a threaded rod (202) threadedly connected to the internal threaded block (201), a knob (203) fixedly connected to the outer surface of the threaded rod (202), and a clamping assembly (204) for fixing the sensor body (103).

[0027] Specifically, the clamping assembly (204) includes a limiting block (204a) fixedly connected to the outer end face of the threaded rod (202), an elastic clamping plate (204b) fixedly installed on the inner wall of the internal threaded block (201), and a telescopic rod (204c) slidably attached to the surface of the elastic clamping plate (204b).

[0028] By rotating the knob (203), the knob (203) drives the threaded rod (202) to move along the thread direction of the internal threaded block (201), causing the limiting block (204a) connected to the threaded rod (202) to move towards the elastic clamping plate (204b) and apply pressure to the elastic clamping plate (204b). While the elastic clamping plate (204b) deforms, the position of the telescopic rod (204c) is locked, thereby completing the stable clamping of the sensor body (103).

[0029] Furthermore, the two ends of the threaded rod (202) are fixedly connected to the knob (203) and the limiting block (204a) respectively, and the outer surface of the knob (203) is provided with anti-slip grooves.

[0030] Preferably, the inner surface of the limiting block (204a) slides against the outer surface of the elastic clamp (204b) and can move along the contour of the elastic clamp (204b) to clamp or release the telescopic rod (204c).

[0031] It should be noted that the elastic clamp (204b) has an oblique structure, and the end face of the telescopic rod (204c) away from the elastic clamp (204b) is fixedly connected to the sensor body (103).

[0032] In use, the sensor body (103) is first supported and installed by the support mechanism (100). The support mechanism (100) includes a base (101), a mounting hole (102) on the outer surface of the base (101), and the sensor body (103) on the top of the base (101). The entire device can be fixed to the production line or testing equipment through the mounting hole (102). The user rotates the knob (203) to drive the threaded rod (202) to move along the thread direction of the internal thread block (201). Since the two ends of the threaded rod (202) are fixedly connected to the knob (203) and the limiting block (204a) respectively, the limiting block (204a) moves towards the elastic clamp (204b) and applies pressure to it. At this time, the elastic clamp (204b) deforms, realizing the stable clamping of the telescopic rod (204c) and the sensor body (103).

[0033] In summary, by setting up the cooperation between the bearing mechanism (100) and the adjustment mechanism (200), the sensor body (103) can be quickly installed and securely clamped. By rotating the knob (203), the threaded rod (202) moves in the internal threaded block (201), thereby driving the limiting block (204a) to apply pressure to the elastic clamping plate (204b) and clamp and fix the telescopic rod (204c), making daily maintenance and disassembly operations more convenient and improving maintenance efficiency and usage flexibility.

[0034] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0035] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0036] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0037] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. An online real-time material quality monitoring device based on intelligent sensing, characterized in that: include, The support mechanism (100) includes a base (101), a mounting hole (102) formed on the outer surface of the base (101), and a sensor body (103) disposed on the top of the base (101); The adjustment mechanism (200) includes an internal threaded block (201) fixedly installed on the inner surface of the base (101), a threaded rod (202) threadedly connected to the internal threaded block (201), a knob (203) fixedly connected to the outer surface of the threaded rod (202), and a clamping assembly (204) for fixing the sensor body (103).

2. The online real-time material quality monitoring device based on intelligent sensing according to claim 1, characterized in that: The clamping assembly (204) includes a limiting block (204a) fixedly connected to the outer end face of the threaded rod (202), an elastic clamping plate (204b) fixedly installed on the inner wall of the internal threaded block (201), and a telescopic rod (204c) slidably attached to the surface of the elastic clamping plate (204b).

3. The online real-time material quality monitoring device based on intelligent sensing according to claim 2, characterized in that: The two ends of the threaded rod (202) are fixedly connected to the knob (203) and the limiting block (204a) respectively, and the outer surface of the knob (203) is provided with anti-slip grooves.

4. The online real-time material quality monitoring device based on intelligent sensing according to claim 3, characterized in that: The inner surface of the limiting block (204a) slides and fits against the outer surface of the elastic clamp (204b), and can move along the contour of the elastic clamp (204b) to clamp or release the telescopic rod (204c).

5. The online real-time material quality monitoring device based on intelligent sensing according to claim 4, characterized in that: The elastic clamp (204b) has an oblique structure, and the end face of the telescopic rod (204c) away from the elastic clamp (204b) is fixedly connected to the sensor body (103).

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