A wear test device for shaft seal rings

By designing a wear resistance testing device for shaft seals, using clamping blocks and pressure blocks to fix the seals, and utilizing grinding discs and industrial cameras for uniform grinding and real-time observation, the accuracy problem of seal wear resistance testing was solved, and the objectivity and efficiency of the test results were improved.

CN224303485UActive Publication Date: 2026-05-29DONGGUAN BOWEN SEALING TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DONGGUAN BOWEN SEALING TECH CO LTD
Filing Date
2025-04-22
Publication Date
2026-05-29

AI Technical Summary

Technical Problem

The wear resistance test results of the existing shaft seal rings are not objective and accurate. When manually grinding, it is impossible to ensure that the grinding force is consistent, resulting in uneven wear at different positions of the seal ring.

Method used

A wear resistance testing device for shaft seals was designed, including a base, a grinding assembly, and an industrial camera. The seal is clamped and fixed by the cooperation of clamping blocks and pressure blocks, and uniformly ground using grinding discs. At the same time, the wear condition is observed in real time using an industrial camera.

Benefits of technology

This method enables uniform grinding of the sealing ring and accurate data acquisition, improving the objectivity and efficiency of the test and ensuring consistent wear across all parts of the sealing ring.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of wear testing devices for shaft sealing ring, it is related to the technical field of shaft sealing ring testing, including processing platform, the top of this processing platform is equipped with article seat;Multiple pressing components are evenly equipped at the both ends of article seat;The upper of article seat is equipped with polishing assembly, and the upper end of the polishing assembly is fixedly connected with vertical frame component;The middle section of vertical frame component is fixedly connected with industrial camera, and the industrial camera is located above article seat;By loosening positioning bolt, it can let clamping block slide in movable groove, so as to change the spacing of multiple clamping blocks, so that multiple clamping blocks can be clamped and fixed to different diameter sealing ring, increase the scope of application;The side of clamping block close to sealing ring is arc-shaped, can be attached to the outer wall of sealing ring, when clamping sealing ring, it can prevent damaging sealing ring;Multiple pressing blocks play the role of pressing fixed seat plate, prevent seat plate from shaking or displacement when polishing work is carried out.
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Description

Technical Field

[0001] This utility model relates to the field of shaft seal testing technology, specifically a shaft seal wear resistance testing device. Background Technology

[0002] A shaft seal is a sealing element used to seal rotating or reciprocating shafts. It relies on the elastic lip of the seal to fit tightly against the shaft surface, generating a certain radial pressure on the contact surface to form a sealing surface and prevent liquids, gases or dust from leaking along the shaft surface.

[0003] After a shaft seal is installed on a shaft, the shaft will inevitably rub against the seal due to frequent rotation or reciprocating motion. Therefore, the seal must have strong wear resistance; otherwise, it will break and fail to perform its normal sealing function. Based on this, the wear resistance of the seal needs to be tested during production. Currently, the wear resistance test for shaft seals is generally conducted by manually grinding with abrasive tools such as files, and then the wear condition of the seal is visually observed by the staff.

[0004] The tests conducted by manual polishing and visual observation by staff have too many uncertainties, making the test results lack objectivity and accuracy. During manual polishing, it is impossible to guarantee the polishing force and polishing time for different parts of the sealing ring, resulting in inconsistent wear on different parts of the sealing ring. Utility Model Content

[0005] The purpose of this utility model is to provide a wear resistance testing device for shaft seals. After the seal is placed on the holder and fixed, the grinding component grinds the seal. The grinding force is always consistent, and all positions can be ground uniformly, so as to solve the technical problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A wear resistance testing device for shaft seals includes a processing table with a storage base on top; multiple pressing components are evenly distributed at both ends of the storage base; a grinding component is provided above the storage base and is fixedly connected to the upper end of a stand assembly; an industrial camera is fixedly connected to the middle section of the stand assembly and is located above the storage base.

[0008] The storage seat includes a seat plate, on the top center of which a sealing ring for wear resistance testing is placed; the top of the seat plate is evenly provided with multiple movable grooves, and clamping blocks are movably connected to the inner side of each of the multiple movable grooves.

[0009] The grinding assembly includes a grinding disc, which is coaxially and fixedly connected to the output shaft of the motor; the motor is located in the middle of the frame; a second cylinder is provided above the frame, and the top middle of the frame is fixedly connected to the telescopic rod of the second cylinder.

[0010] As a further technical solution of this utility model, the multiple movable grooves are arranged in a ring and evenly distributed on the outside of the sealing ring; the ends of the multiple clamping blocks near the sealing ring are all arc-shaped, and the ends away from the sealing ring are all threaded with positioning bolts; the bottom of the multiple movable grooves is provided with multiple threaded holes, and the lower ends of the multiple positioning bolts are respectively threaded with the multiple threaded holes.

[0011] As a further technical solution of this utility model, the bottom center of the frame is provided with a through groove through which the motor output shaft passes; two auxiliary rods are symmetrically fixedly connected to the top of the frame, and the two auxiliary rods are respectively located on both sides of the cylinder.

[0012] As a further technical solution of this utility model, the pressing component includes a cylinder, which is arranged vertically, and the telescopic rod of the cylinder is fixedly connected to the pressing block; the pressing block is L-shaped, and the end of the pressing block away from the cylinder is located above the end of the seat plate.

[0013] As a further technical solution of this utility model, the processing table includes a top plate, the top center of which is fixedly connected to the bottom of the base plate; support columns are fixedly connected to the four corners of the bottom of the top plate; the bottoms of the four support columns are fixedly connected to the top of the base plate.

[0014] As a further technical solution of this utility model, the size of the bottom plate is larger than the size of the top plate; two support plates are symmetrically arranged below the top plate, and the bottom of the two support plates is fixedly connected to the top of the bottom plate; the bottom of the plurality of cylinders is fixedly connected to the top of the two ends of the two support plates respectively.

[0015] As a further technical solution of this utility model, the frame assembly includes a vertical frame, the middle section of which is fixedly connected to an inclined plate, and the top of the inclined plate is fixedly connected to the industrial camera; the middle section of the vertical frame is provided with a through groove for the inclined plate and the industrial camera to pass through.

[0016] As a further technical solution of this utility model, a horizontal frame is fixedly connected to the upper end of the vertical frame near the cylinder two, and a hanging plate is fixedly connected to the side of the horizontal frame away from the vertical frame, and the cylinder two is fixedly connected to the hanging plate.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] This invention allows the clamping blocks to slide in the movable groove by loosening the positioning bolts, thereby changing the spacing between multiple clamping blocks. This enables the multiple clamping blocks to work together to clamp and fix sealing rings of different diameters, increasing the applicability. The side of the clamping block closest to the sealing ring is arc-shaped, which can fit against the outer wall of the sealing ring and prevent damage to the sealing ring when clamping it. Multiple pressure blocks serve to press and fix the seat plate, preventing the seat plate from shaking or shifting during grinding.

[0019] This invention features an industrial camera positioned at an angle that allows for real-time observation of the wear condition of the sealing ring, resulting in clearer and more accurate data. The grinding disc applies more uniform force when grinding the sealing ring and can simultaneously grind various positions on the top of the sealing ring, increasing grinding efficiency. Attached Figure Description

[0020] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0021] Figure 2 This utility model Figure 1 The main view.

[0022] Figure 3 This utility model Figure 1 Side view.

[0023] Figure 4 This utility model Figure 1 A partial structural diagram.

[0024] Figure 5 This utility model Figure 4 Top view.

[0025] Figure 6 This utility model Figure 4 The main view.

[0026] Figure 7 This utility model Figure 2 A partial structural diagram.

[0027] Figure 8 This utility model Figure 7 The main view.

[0028] Figure 9 This utility model Figure 7 Side view.

[0029] Figure 10 This utility model Figure 4 A magnified view of a portion of the image.

[0030] In the diagram: 1-processing table, 2-pressing assembly, 3-storage base, 4-stand assembly, 5-grinding assembly, 6-industrial camera;

[0031] 11-Base plate, 12-Support column, 13-Top plate, 14-Support plate, 21-Cylinder 1, 22-Pressure block, 23-Protruding strip, 31-Seat plate, 32-Clamping block, 33-Modular groove, 34-Sealing ring, 35-Positioning bolt, 41-Vertical frame, 42-Inclined plate, 43-Horizontal frame, 44-Hanging plate, 51-Cylinder 2, 52-Frame, 53-Motor, 54-Grinding disc, 55-Auxiliary rod. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0033] Please see Figure 1-10 In this embodiment of the present invention, a wear resistance testing device for shaft seals includes a processing table 1, the top of which is provided with a placement seat 3; multiple pressing components 2 are evenly provided at both ends of the placement seat 3; a grinding component 5 is provided above the placement seat 3, and the grinding component 5 is fixedly connected to the upper end of the stand assembly 4; an industrial camera 6 is fixedly connected to the middle section of the stand assembly 4, and the industrial camera 6 is located above the placement seat 3.

[0034] The storage seat 3 includes a seat plate 31, and a sealing ring 34 for wear resistance testing is placed in the middle of the top of the seat plate 31; the top of the seat plate 31 is evenly provided with a plurality of movable grooves 33, and a clamping block 32 is movably connected to the inner side of each of the plurality of movable grooves 33.

[0035] The grinding assembly 5 includes a grinding disc 54, which is coaxially and fixedly connected to the output shaft of the motor 53; the motor 53 is located in the middle of the frame 52; a second cylinder 51 is provided above the frame 52, and the top middle of the frame 52 is fixedly connected to the telescopic rod of the second cylinder 51.

[0036] Multiple movable grooves 33 are arranged in a ring and evenly distributed on the outside of the sealing ring 34; the ends of multiple clamping blocks 32 near the sealing ring 34 are all arc-shaped, and the ends away from the sealing ring 34 are all threadedly connected to positioning bolts 35; multiple movable grooves 33 are provided with multiple threaded holes in the middle of their bottoms, and the lower ends of multiple positioning bolts 35 are respectively threadedly connected to multiple threaded holes.

[0037] The bottom center of the frame 52 is provided with a through groove through which the output shaft of the motor 53 passes; two auxiliary rods 55 are symmetrically fixedly connected to the top of the frame 52, and the two auxiliary rods 55 are respectively located on both sides of the cylinder 2 51.

[0038] The pressing assembly 2 includes a cylinder 21, which is vertically arranged, and the telescopic rod of the cylinder 21 is fixedly connected to the pressing block 22; the pressing block 22 is L-shaped, and the end of the pressing block 22 away from the cylinder 21 is located above the end of the seat plate 31.

[0039] By adopting the above technical solution, by loosening the positioning bolt 35, the clamping block 32 can slide in the movable groove 33, thereby changing the spacing of multiple clamping blocks 32. This allows multiple clamping blocks 32 to cooperate in clamping and fixing sealing rings 34 of different diameters, increasing the applicability. The side of the clamping block 32 closest to the sealing ring 34 is arc-shaped, which can fit against the outer wall of the sealing ring 34, preventing damage to the sealing ring 34 when clamping it. Multiple pressure blocks 22 serve to press and fix the seat plate 31, preventing the seat plate 31 from shaking or shifting during grinding.

[0040] In this embodiment, the processing table 1 includes a top plate 13, the top center of which is fixedly connected to the bottom of the base plate 31; support columns 12 are fixedly connected to the four corners of the bottom of the top plate 13; the bottoms of the four support columns 12 are fixedly connected to the top of the base plate 11.

[0041] The size of the base plate 11 is larger than the size of the top plate 13; two support plates 14 are symmetrically arranged below the top plate 13, and the bottom of the two support plates 14 are fixedly connected to the top of the base plate 11; the bottom of the plurality of cylinders 21 are respectively fixedly connected to the top of the two ends of the two support plates 14.

[0042] The stand assembly 4 includes a vertical frame 41, with an inclined plate 42 fixedly connected to the middle section of the vertical frame 41, and the top of the inclined plate 42 fixedly connected to the industrial camera 6; the middle section of the vertical frame 41 is provided with a through groove for the inclined plate 42 and the industrial camera 6 to pass through.

[0043] A horizontal frame 43 is fixedly connected to the upper end of the vertical frame 41 near the cylinder 51. A hanging plate 44 is fixedly connected to the side of the horizontal frame 43 away from the vertical frame 41, and the cylinder 51 is fixedly connected to the hanging plate 44.

[0044] By adopting the above technical solution, the industrial camera 6, which is set at an angle, can observe the wear of the sealing ring 34 in real time, and the data obtained is clearer and more accurate; when the grinding disc 54 grinds the sealing ring 34, the force is more uniform, and it can grind all positions on the top of the sealing ring 34 at the same time, increasing the grinding efficiency.

[0045] The working principle of this utility model is as follows: by loosening the positioning bolt 35, the clamping block 32 can slide in the movable groove 33, thereby changing the spacing of multiple clamping blocks 32, so that multiple clamping blocks 32 can cooperate to clamp and fix sealing rings 34 of different diameters, increasing the applicability range; the side of the clamping block 32 near the sealing ring 34 is arc-shaped, which can fit against the outer wall of the sealing ring 34, preventing damage to the sealing ring 34 when clamping it; multiple pressure blocks 22 play the role of pressing and fixing the seat plate 31, preventing the seat plate 31 from shaking or shifting during grinding work;

[0046] The industrial camera 6, which is set at an angle, can observe the wear of the sealing ring 34 in real time, and the data obtained is clearer and more accurate. When the grinding disc 54 grinds the sealing ring 34, the force is more uniform, and it can grind various positions on the top of the sealing ring 34 at the same time, increasing the grinding efficiency.

[0047] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A wear resistance testing device for shaft seals, characterized in that: The equipment includes a processing table (1), which has a storage seat (3) on top; multiple pressing components (2) are evenly distributed at both ends of the storage seat (3); a grinding component (5) is provided above the storage seat (3), which is fixedly connected to the upper end of the stand assembly (4); an industrial camera (6) is fixedly connected to the middle section of the stand assembly (4), which is located above the storage seat (3); The storage seat (3) includes a seat plate (31), and a sealing ring (34) for wear resistance testing is placed in the middle of the top of the seat plate (31); the top of the seat plate (31) is evenly provided with multiple movable grooves (33), and clamping blocks (32) are movably connected to the inner side of each of the multiple movable grooves (33). The grinding assembly (5) includes a grinding disc (54), which is coaxially and fixedly connected to the output shaft of a motor (53); the motor (53) is located in the middle of the frame (52); a second cylinder (51) is provided above the frame (52), and the top middle of the frame (52) is fixedly connected to the telescopic rod of the second cylinder (51).

2. The shaft seal wear resistance testing device according to claim 1, characterized in that: Multiple movable grooves (33) are arranged in a ring and evenly distributed on the outside of the sealing ring (34); the ends of multiple clamping blocks (32) near the sealing ring (34) are all arc-shaped, and the ends away from the sealing ring (34) are all threaded with positioning bolts (35); multiple movable grooves (33) are provided with multiple threaded holes in the middle of their bottoms, and the lower ends of multiple positioning bolts (35) are threadedly connected to multiple threaded holes respectively.

3. The wear resistance testing device for shaft seals according to claim 2, characterized in that: The frame (52) has a through slot at the bottom center through which the output shaft of the power supply (53) passes; two auxiliary rods (55) are symmetrically fixedly connected to the top of the frame (52), and the two auxiliary rods (55) are located on both sides of the cylinder (51).

4. The shaft seal wear resistance testing device according to claim 2, characterized in that: The pressing assembly (2) includes a cylinder (21) which is vertically arranged and the telescopic rod of the cylinder (21) is fixedly connected to the pressing block (22); the pressing block (22) is L-shaped and the end of the pressing block (22) away from the cylinder (21) is located above the end of the seat plate (31).

5. The shaft seal wear resistance testing device according to claim 4, characterized in that: The processing table (1) includes a top plate (13), the top center of which is fixedly connected to the bottom of the base plate (31); support columns (12) are fixedly connected to the four corners of the bottom of the top plate (13); the bottom of the four support columns (12) is fixedly connected to the top of the base plate (11).

6. The wear resistance testing device for shaft seals according to claim 5, characterized in that: The size of the bottom plate (11) is larger than that of the top plate (13); two support plates (14) are symmetrically arranged below the top plate (13), and the bottom of the two support plates (14) is fixedly connected to the top of the bottom plate (11); the bottom of the plurality of cylinders (21) is fixedly connected to the top of the two ends of the two support plates (14).

7. The shaft seal wear resistance testing device according to claim 6, characterized in that: The stand assembly (4) includes a vertical frame (41), the middle section of which is fixedly connected to an inclined plate (42), and the top of the inclined plate (42) is fixedly connected to the industrial camera (6); the middle section of the vertical frame (41) is provided with a through slot for the inclined plate (42) and the industrial camera (6) to pass through.

8. The shaft seal wear resistance testing device according to claim 7, characterized in that: A horizontal frame (43) is fixedly connected to the upper end of the vertical frame (41) near the cylinder (51). A hanging plate (44) is fixedly connected to the side of the horizontal frame (43) away from the vertical frame (41), and the cylinder (51) is fixedly connected to the hanging plate (44).