Positioning mechanism for processing electronic beam of iron fluorine dragon
By designing the power components and transmission belts, automated clamping and tensioning of Teflon electronic wire harnesses were achieved, solving the problem that existing positioning mechanisms required manual operation and improving processing efficiency and accuracy.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DONGGUAN XINZHENGER TECHNOLOGY CO LTD
- Filing Date
- 2025-04-11
- Publication Date
- 2026-05-29
AI Technical Summary
The existing positioning mechanism requires manually twisting the threaded rod to fix and loosen the wire harness, making wire harness replacement operations troublesome.
The design employs a power unit, toothed ring, and drive belt in conjunction with a rotating plate to achieve automated clamping and tensioning of the wire harness. The take-up roller is driven by an electric motor for automated operation.
It achieves automated adaptive clamping and tensioning of wire harnesses, simplifies the wire harness replacement process, and avoids the occurrence of slack.
Smart Images

Figure CN224305128U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of positioning mechanism technology, and in particular to a positioning mechanism for processing Teflon electronic wire harnesses. Background Technology
[0002] A sub-wire harness refers to an assembly consisting of copper stamped contact terminals crimped to wires and cables, and then covered with a plastic-molded insulator or an outer metal shell, which is then bundled together to form a circuit connection. During the processing of electronic wire harnesses, in order to prevent their position from shifting, a positioning indicator device is needed to fix them, and a positioning mechanism is required for positioning.
[0003] An authorized measurement device for automotive wiring harness processing, with publication number CN216049562U, includes a base. Two symmetrical grooves are formed at the center of the top surface of the base, and a strip groove is formed on the front side of the top surface. This measurement device utilizes a straightening mechanism and a measuring mechanism: on one hand, a screw block drives a threaded rod to rotate, which in turn drives a pressure block to press the two ends of the automotive wiring harness. Rotating a first crank handle moves one end of the wiring harness to one side, thus taut and straightening the wiring harness. On the other hand, rotating a second crank handle drives a second lead screw to rotate, causing two sliders to synchronously move two positioning plates inwards relative to each other. When the two positioning plates press against the wiring harness, the straight-line distance between the two positioning plates is the width of the wiring harness. This design facilitates the fixing and tightening of automotive wiring harnesses, facilitates the measurement of the width of the wiring harness, and improves measurement accuracy.
[0004] Regarding the aforementioned technologies, the existing positioning mechanisms have the following drawbacks: although they can fix the wire harness, they require manual twisting of the threaded rods on the two brackets to press and fix the outer side of the wire harness and one end of the wire harness respectively. This makes the operation of replacing the wire harness more troublesome. Therefore, this utility model provides a positioning mechanism for processing Teflon electronic wire harnesses. Utility Model Content
[0005] The purpose of this application is to provide a positioning mechanism for processing Teflon electronic wire harnesses, in order to solve the problem mentioned in the background art that although the wire harness can be fixed, it is necessary to manually twist the threaded rods on the two brackets to press and fix the outer side of the wire harness and one end of the wire harness respectively, which makes the operation of replacing the wire harness more troublesome.
[0006] To achieve the above objectives, this application provides the following technical solution: a positioning mechanism for processing Teflon electronic wire harnesses, comprising a base, a pair of fixed plates fixedly connected to the top of the base, a rotating plate rotatably connected to the side of the fixed plates, a first slot on the inner side of the fixed plates, a second slot on the inner side of the rotating plates, a plurality of guide grooves on the outer side of the rotating plates, a sliding rod slidably connected in the guide grooves, a limit rod fixedly connected to one end of the sliding rod, a plurality of sliding grooves adapted to the sliding rod on the outer side of the fixed plates, a common transmission belt on the outer side of the pair of rotating plates, a toothed ring fixedly connected to the outer side of one of the rotating plates, and a power assembly on the outer side of the base.
[0007] Preferably, the power assembly includes a motor fixedly connected to the outside of the base, and the output end of the motor is fixedly connected to a gear that meshes with the gear ring.
[0008] Preferably, a slider is fixedly connected to the outer side of the sliding rod, and a sliding groove adapted to the slider is formed on the inner side of the sliding groove.
[0009] Preferably, a support frame is fixedly connected to the outer side of the base, and a motor is fixedly connected to the inner wall of the support frame.
[0010] Preferably, a take-up roller is fixedly connected to the output end of the motor, a positioning plate is fixedly connected to the top of the base, and one end of the take-up roller is rotatably connected to the side of the positioning plate.
[0011] Preferably, the top of the base is fixedly connected to a plurality of support components; the support components include a pair of support rods fixedly connected to the top of the base, the top of the support rods is fixedly connected to a fixing frame, and the inner side of the fixing frame is fixedly connected to a rubber pad.
[0012] Preferably, a limiting ring is fixedly connected to the side of the rotating plate, and a sliding groove adapted to the limiting ring is provided on the side of the fixed plate.
[0013] In summary, the technical effects and advantages of this utility model are as follows:
[0014] In this invention, the coordinated arrangement of the power component, toothed ring, and transmission belt enables a pair of rotating plates to rotate simultaneously, automatically and adaptively clamping the wire harness and facilitating wire harness replacement. The coordinated arrangement of the motor and winding mechanism facilitates automatic tensioning of the wire harness, preventing it from becoming loose during processing. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a first-view axial side view of the structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the second-view axial side structure of the present invention;
[0018] Figure 3 This is a schematic diagram of the structure of the sliding rod and slider of this utility model;
[0019] Figure 4 for Figure 2 A magnified structural diagram at point A.
[0020] In the diagram: 1. Base; 2. Fixing plate; 3. Rotating plate; 4. Sliding rod; 5. Limiting rod; 6. Transmission belt; 7. Motor; 8. Gear; 9. First slot; 10. Support rod; 11. Fixing frame; 12. Rubber pad; 13. Positioning plate; 14. Take-up roller; 15. Motor; 16. Support frame; 17. Slide groove; 18. Limiting ring; 19. Guide groove; 20. Second slot; 21. Slider; 22. Sliding groove; 23. Sliding groove; 24. Gear ring. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0023] Example 1: Reference Figure 1-4The positioning mechanism shown includes a base 1 for processing Teflon electronic wire harnesses. The base 1 provides stable support for the entire positioning mechanism, ensuring that the mechanism does not shift during processing and guaranteeing processing accuracy. A pair of fixing plates 2 are fixedly connected to the top of the base 1. The fixing plates 2 are used to install and fix a rotating plate 3, providing a support point for the rotation of the rotating plate 3 and defining its position range. The rotating plate 3 is rotatably connected to the side of the fixing plates 2, allowing the rotating plate 3 to rotate around the side of the fixing plates 2, thereby changing its angle to adapt to the processing requirements of Teflon electronic wire harnesses of different sizes and shapes. A first slot 9 is provided on the inner side of the fixing plates 2. The first slot 9 can provide installation positions for auxiliary components or tools when the positioning mechanism is working, or provide a passage for the electronic wire harness to pass through in specific processing operations, facilitating processing. The rotating plate 3... A second slot 20 is provided on the inner side of the rotating plate 3. The second slot 20 can also be used to install auxiliary components or to position and guide the electronic wire harness during processing, keeping it in a suitable processing position. Multiple guide slots 19 are provided on the outer side of the rotating plate 3. The guide slots 19 guide the sliding rod 4, ensuring that the sliding rod 4 can only slide along the direction of the guide slot 19, thereby ensuring the accurate movement trajectory of the limiting rod 5. The sliding rod 4 is slidably connected in the guide slot 19. The sliding of the sliding rod 4 in the guide slot 19 can drive the limiting rod 5 to move, thereby adjusting the position of the limiting rod 5 and realizing the limiting function of different positions of the Teflon electronic wire harness. One end of the sliding rod 4 is fixedly connected to the limiting rod 5. The limiting rod 5 is used to limit the Teflon electronic wire harness, preventing it from shifting during processing and ensuring the accuracy of processing. The outer side of the fixed plate 2 is provided with multiple sliding grooves 23 that are adapted to the sliding rod 4. The sliding grooves 23 provide additional sliding tracks for the sliding rod 4, making the sliding of the sliding rod 4 more stable. At the same time, they also play a certain limiting role for the sliding rod 4, preventing it from deviating from the normal track during movement. The outer side of a pair of rotating plates 3 is provided with the same transmission belt 6. The transmission belt 6 enables the synchronous rotation between the two rotating plates 3, ensuring that the rotation angle and speed of the two rotating plates 3 are consistent, making the positioning mechanism more coordinated during operation. A gear ring 24 is fixedly connected to the outer side of one of the rotating plates 3. The gear ring 24 cooperates with the gear 8 to transmit the power output from the motor 7 to the rotating plate 3, driving the rotating plate 3 to rotate. A power assembly is provided on the outer side of the base 1. The power assembly includes a motor 7 fixedly connected to the outer side of the base 1. The motor 7 serves as the power source for the entire positioning mechanism, providing power for the operation of the mechanism.A gear 8 is fixedly connected to the output end of the motor 7, meshing with the gear ring 24. The gear 8 meshes with the gear ring 24, transmitting the rotational power output by the motor 7 to the gear ring 24, thereby driving the rotating plate 3 to rotate and achieving automatic operation of the positioning mechanism. A slider 21 is fixedly connected to the outer side of the sliding rod 4. The slider 21 cooperates with the sliding groove 22, making the sliding rod 4 slide more smoothly within the sliding groove 23, reducing friction, and further restricting the direction of movement of the sliding rod 4 to ensure its stability. A sliding groove 22 adapted to the slider 21 is provided on the inner side of the sliding groove 23.
[0024] Example 2: Reference Figure 1-4 Based on the same concept as Embodiment 1 above, this embodiment further proposes that the base 1 serves as a basic support to ensure the stability of the entire device. A support frame 16 fixedly connected to its outer side provides an installation position for the motor 15, ensuring that the motor 15 does not shake during operation. The motor 15, fixedly connected to the inner wall of the support frame 16, serves as a power source, providing power for the operation of the entire device. A winding roller 14 is fixedly connected to the output end of the motor 15. When the motor 15 operates, it drives the winding roller 14 to rotate, realizing the winding operation of relevant ropes or cables. A positioning plate 13 is fixedly connected to the top of the base 1. One end of the winding roller 14 is rotatably connected to the side of the positioning plate 13. The positioning plate 13 restricts the position of the winding roller 14, keeping it stable during rotation. Multiple support components are fixedly connected to the top of the base 1. The support assembly includes a pair of support rods 10 fixedly connected to the top of the base 1. The support rods 10 raise the fixed frame 11 to a suitable height. The fixed frame 11 is fixedly connected to the top of the support rods 10. The fixed frame 11 is used to place or fix the wire harness that needs to be supported. A rubber pad 12 is fixedly connected to the inner side of the fixed frame 11. The rubber pad 12 increases the friction with the supported wire harness, preventing the wire harness from slipping and also acts as a buffer to prevent the wire harness from being damaged by direct collision with the fixed frame 11. A limit ring 18 is fixedly connected to the side of the rotating plate 3. The side of the fixed plate 2 has a groove 17 that matches the limit ring 18. The limit ring 18 and the groove 17 cooperate to limit the rotation range of the rotating plate 3, ensuring that the rotating plate 3 rotates according to a predetermined trajectory, making the operation of the entire device more precise and controllable.
[0025] The working principle of this utility model is as follows: One end of the wire harness is connected to the take-up roller 14, and the other end of the wire harness is wrapped around the corresponding rubber pad 12 located in the same column and passed through the corresponding first slot 9 and second slot 20. The motor 7 drives the gear 8 to rotate. Through the setting of the gear ring 24 and the transmission belt 6, a pair of rotating plates 3 can rotate simultaneously. Through the cooperation of the sliding groove 23 and the guide groove 19, the sliding rod 4 drives the limiting rod 5 to move, clamping and fixing one end of the wire harness. The motor 15 drives the take-up roller 14 to rotate, winding up the wire harness and making the wire harness taut for processing. After processing, the motor 7 is reversed to reset the sliding rod 4 and the limiting rod 5, releasing the clamp on one end of the wire harness, which is convenient for stable clamping of wire harnesses of different diameters.
[0026] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A positioning mechanism for processing Teflon electronic wire harnesses, comprising a base (1), characterized in that: A pair of fixed plates (2) are fixedly connected to the top of the base (1). A rotating plate (3) is rotatably connected to the side of the fixed plate (2). A first slot (9) is opened on the inner side of the fixed plate (2). A second slot (20) is opened on the inner side of the rotating plate (3). A plurality of guide slots (19) are opened on the outer side of the rotating plate (3). A sliding rod (4) is slidably connected in the guide slot (19). A limit rod (5) is fixedly connected to one end of the sliding rod (4). A plurality of sliding grooves (23) that are adapted to the sliding rod (4) are opened on the outer side of the fixed plate (2). The same transmission belt (6) is provided on the outer side of the pair of rotating plates (3). A toothed ring (24) is fixedly connected to the outer side of one of the rotating plates (3). A power assembly is provided on the outer side of the base (1).
2. The positioning mechanism for processing Teflon electronic wire harnesses according to claim 1, characterized in that: The power assembly includes a motor (7) fixedly connected to the outside of the base (1), and the output end of the motor (7) is fixedly connected to a gear (8) that meshes with the gear ring (24).
3. The positioning mechanism for processing Teflon electronic wire harnesses according to claim 2, characterized in that: A slider (21) is fixedly connected to the outer side of the sliding rod (4), and a sliding groove (22) adapted to the slider (21) is provided on the inner side of the sliding groove (23).
4. The positioning mechanism for processing Teflon electronic wire harnesses according to claim 1, characterized in that: A support frame (16) is fixedly connected to the outer side of the base (1), and an electric motor (15) is fixedly connected to the inner wall of the support frame (16).
5. The positioning mechanism for processing Teflon electronic wire harnesses according to claim 4, characterized in that: The output end of the motor (15) is fixedly connected to a take-up roller (14), and the top of the base (1) is fixedly connected to a positioning plate (13). One end of the take-up roller (14) is rotatably connected to the side of the positioning plate (13).
6. The positioning mechanism for processing Teflon electronic wire harnesses according to claim 1, characterized in that: The top of the base (1) is fixedly connected to a plurality of support components; the support components include a pair of support rods (10) fixedly connected to the top of the base (1), the top of the support rods (10) is fixedly connected to a fixed frame (11), and the inner side of the fixed frame (11) is fixedly connected to a rubber pad (12).
7. The positioning mechanism for processing Teflon electronic wire harnesses according to claim 1, characterized in that: A limiting ring (18) is fixedly connected to the side of the rotating plate (3), and a sliding groove (17) adapted to the limiting ring (18) is provided on the side of the fixed plate (2).