Textile printing and dyeing wastewater floccus removing device

By designing a combination of drive mechanism and moving device, the efficient removal of flocculent matter in textile printing and dyeing wastewater is achieved, solving the problems of high energy consumption and high cost in existing technologies, and improving removal efficiency and ease of use of equipment.

CN224307959UActive Publication Date: 2026-06-02NANTONG JEDDAH TEXTILE CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NANTONG JEDDAH TEXTILE CO LTD
Filing Date
2025-05-29
Publication Date
2026-06-02

AI Technical Summary

Technical Problem

Existing technologies for removing flocculent matter from textile dyeing and printing wastewater are costly, and conventional methods are energy-intensive and complex to operate and maintain, which affects the economy and sustainability of wastewater treatment systems.

Method used

A cleaning device comprising a drive cylinder, a drive motor, gears, a moving device, and a filter screen box is designed. The height and angle of the filter screen box are adjusted by the drive mechanism, and the moving device moves the filter screen box in the sewage tank to achieve the retrieval and cleaning of flocculent matter, and facilitates the installation and disassembly of the filter screen box.

Benefits of technology

It reduces the cost of removing and maintaining flocculent material, improves removal efficiency, simplifies the installation and disassembly process of the equipment, and reduces energy consumption.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a textile printing and dyeing sewage flocculus removing device, including sewage pool, one side of sewage pool is equipped with mobile device, is equipped with moving frame on mobile device, is equipped with drive cylinder on moving frame, is equipped with drive frame with the output of drive cylinder, is equipped with rotating shaft on drive frame, is equipped with mounting device and filter screen box on rotating shaft, is equipped with drive motor on drive frame, is equipped with first gear on drive motor, is equipped with second gear on rotating shaft, adjust the height of filter screen box through drive cylinder, drive motor drives first gear rotation, first gear drives second gear and rotating shaft rotation, and then drives mounting frame and filter screen box to overturn a certain angle, and moves in cooperation mobile device in sewage pool, salvages the flocculus in sewage pool, and it is convenient to clean up.
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Description

Technical Field

[0001] This utility model relates to the field of textile production technology, and more specifically, it relates to a device for removing flocculent matter from textile dyeing and printing wastewater. Background Technology

[0002] With the rapid development of the textile printing and dyeing industry, the problem of wastewater treatment has become increasingly prominent. The wastewater is complex in composition, containing a large amount of dyes, auxiliaries, sizing agents and fiber impurities. Among them, suspended flocculent pollutants (such as fiber debris, dye aggregates, chemical flocculants, etc.) are difficult to be effectively removed by conventional sedimentation or filtration methods. These flocculents are loose, fragile and easily redispersible. If not treated properly, they will not only cause secondary pollution of water bodies, but also clog subsequent treatment equipment and affect the stable operation of the wastewater treatment system.

[0003] Currently, the floc removal technologies used in the industry generally suffer from problems such as high energy consumption and complex operation and maintenance, which seriously restrict the economy and sustainability of wastewater treatment. In terms of energy consumption, existing technologies have significant defects. Taking the air flotation separation method as an example, its core equipment includes an air compressor, dissolved air tank and release device. The power of the whole system is usually between 15-30kW. Calculated based on an average daily operation of 20 hours, the annual power consumption of a single device is as high as 100,000-200,000 kWh. These high-energy-consuming devices significantly increase the cost of wastewater treatment, making it difficult for many small and medium-sized printing and dyeing enterprises to bear. Utility Model Content

[0004] In view of the problems existing in the prior art, this utility model provides a flocculent removal device for textile dyeing wastewater, so as to solve the technical problem of high cost of flocculent removal mentioned in the background art.

[0005] Technical solution

[0006] To achieve the above objectives, this utility model provides the following technical solution: a textile dyeing wastewater flocculent removal device, comprising a wastewater tank, a movable device on one side of the wastewater tank, a movable frame on the movable device, a drive cylinder on the movable frame, a drive frame at the output end of the drive cylinder, a rotating shaft on the drive frame, an installation device and a filter screen box on the rotating shaft, a drive motor on the drive frame, a first gear on the drive motor, a second gear on the rotating shaft, the installation device comprising an installation frame, the installation frame being fixedly mounted on both sides of the filter screen box, an installation rod on the installation frame, an installation groove on the installation rod, an installation plate slidably mounted in the installation groove, an insertion rod fixedly mounted on the installation plate, and an insertion hole on the rotating shaft cooperating with the insertion rod, the cross-section of the insertion rod and the insertion hole being rectangular.

[0007] The present invention is further configured such that the moving device includes a moving box, a moving block is slidably disposed on the moving box, one end of the moving frame is fixedly connected to the moving block, and the moving direction of the moving block is restricted by the moving box.

[0008] The present invention is further configured such that the movable box is provided with a movable motor, the motor shaft of the movable motor is provided with a movable screw, the movable screw is threadedly connected to the movable block, thereby driving the movable block to move within the movable box.

[0009] The present invention is further configured such that a movable slide bar is provided on the sewage tank, and one end of the movable frame is slidably mounted on the movable slide bar, thereby improving the smoothness of movement of the movable frame.

[0010] The present invention is further configured such that sliding grooves are provided on both sides of the mounting groove, and sliding blocks are provided on both sides of the mounting plate in the sliding grooves. Through the cooperation of the sliding blocks and the sliding grooves, the movement direction of the mounting plate in the mounting groove is restricted, and the mounting plate is prevented from rotating.

[0011] The present invention is further configured such that an installation sleeve is rotatably provided on the outer side of the installation rod, an installation thread is provided on the inner wall of the installation sleeve, and an installation head is provided on the sliding block to cooperate with the installation thread. Through the cooperation of the installation thread and the installation head, the sliding block is driven to move in the sliding groove.

[0012] The present invention is further configured such that mounting rings are provided on both sides of the mounting sleeve, and the mounting rings are fixedly mounted on the mounting rod, thereby limiting the rotational position of the mounting sleeve.

[0013] The present invention is further provided that the mounting sleeve has anti-slip texture to facilitate rotation of the mounting sleeve. Beneficial effects

[0014] Compared with the prior art, this utility model provides a device for removing flocculent matter from textile dyeing wastewater, which has the following beneficial effects:

[0015] 1. The height of the filter screen box is adjusted by the drive cylinder. The drive motor drives the first gear to rotate, which in turn drives the second gear and the rotating shaft to rotate. This causes the mounting frame and the filter screen box to rotate at a certain angle. Together with the moving device, the filter screen box can be moved in the sewage tank to collect the flocculent material in the sewage tank, which is convenient for cleaning and reduces the cost of cleaning and maintenance.

[0016] 2. Through the cooperation of the installation thread and the installation head, the installation sleeve drives the installation plate to move in the installation groove. The installation plate drives the insertion rod to be inserted into the installation hole, which facilitates the connection of the installation frame and the drive frame, the installation and disassembly of the filter screen box, and the cleaning of the cleaning box.

[0017] 3. The moving screw is driven by the moving motor to rotate, which in turn drives the moving block to move inside the moving box. The moving block then drives the moving frame to move, and the moving frame moves simultaneously on the moving slide rod, further improving the stability of the moving device. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of a textile dyeing wastewater flocculent removal device according to the present invention;

[0019] Figure 2 This is a schematic diagram of the cooperative structure of the drive cylinder, drive frame, filter screen box, drive motor, first gear and second gear in this utility model;

[0020] Figure 3 This is a schematic diagram of the overall structure of the mobile device in this utility model;

[0021] Figure 4 This is an exploded view of the installation device in this utility model;

[0022] Figure 5 This is a cross-sectional view of the mounting rod in this utility model.

[0023] In the diagram: 1. Sewage tank; 2. Movable frame; 3. Drive cylinder; 4. Drive frame; 5. Rotating shaft; 6. Filter screen box; 7. Drive motor; 8. First gear; 9. Second gear; 10. Mounting frame; 11. Mounting rod; 12. Mounting groove; 13. Mounting plate; 14. Insertion rod; 15. Insertion hole; 16. Movable box; 17. Movable block; 18. Movable motor; 19. Movable screw; 20. Movable slide bar; 21. Sliding groove; 22. Sliding block; 23. Mounting sleeve; 24. Mounting thread; 25. Mounting head; 26. Mounting ring; 27. Anti-slip texture. Detailed Implementation

[0024] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0025] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0026] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0027] Please see Figures 1-5 A device for removing flocculent matter from textile dyeing wastewater includes a wastewater tank 1. A movable device is provided on one side of the wastewater tank 1. A movable frame 2 is provided on the movable device. A drive cylinder 3 is provided on the movable frame 2. A drive frame 4 is provided at the output end of the drive cylinder 3. A rotating shaft 5 is provided on the drive frame 4. An installation device and a filter screen box 6 are provided on the rotating shaft 5. A drive motor 7 is provided on the drive frame 4. A first gear 8 is provided on the drive motor 7. A second gear 9 is provided on the rotating shaft 5. The installation device includes an installation frame 10, which is fixedly installed on both sides of the filter screen box 6. An installation rod 11 is provided on the installation frame 10, and an installation groove 1 is provided on the installation rod 11. 2. An installation plate 13 is slidably provided in the installation groove 12. An insertion rod 14 is fixedly provided on the installation plate 13. An insertion hole 15 that cooperates with the insertion rod 14 is provided on the rotating shaft 5. The cross-section of the insertion rod 14 and the insertion hole 15 is rectangular. The moving device includes a moving box 16. A moving block 17 is slidably provided on the moving box 16. One end of the moving frame 2 is fixedly connected to the moving block 17. A moving motor 18 is provided on the moving box 16. A moving screw 19 is provided on the motor shaft of the moving motor 18. The moving screw 19 is threadedly connected to the moving block 17. A moving slide rod 20 is provided on the sewage tank 1. One end of the moving frame 2 is slidably provided on the moving slide rod 20.

[0028] In this embodiment, when removing flocculent matter from textile dyeing wastewater, the filter screen box 6 is installed on the drive frame 4. The height of the drive frame 4 is adjusted by the drive cylinder 3. According to the moving direction of the filter screen box 6, the drive motor 7 is started. The drive motor 7 drives the first gear 8 to rotate, and the first gear 8 drives the second gear 9 and the rotating shaft 5 to rotate, thereby causing the mounting frame 10 and the filter screen box 6 to rotate at a certain angle. Then, the moving motor 18 is started, and the moving motor 18 drives the moving screw 19 to rotate. The moving screw 19 drives the moving block 17 to move, thereby causing the moving frame 2 to move on the moving slide 20. The moving frame 2 drives the drive frame 4 and the filter screen box 6 to move. By moving the filter screen box 6 on the water surface, the flocculent matter in the wastewater is scooped up and removed.

[0029] Please see Figures 4-5As one embodiment of the installation device: sliding grooves 21 are provided on both sides of the installation groove 12, sliding blocks 22 are provided on both sides of the installation plate 13 in the sliding grooves 21, and an installation sleeve 23 is rotatably provided on the outer side of the installation rod 11. The inner wall of the installation sleeve 23 is provided with an installation thread 24, and an installation head 25 that mates with the installation thread 24 is provided on the sliding block 22. An installation ring 26 is provided on both sides of the installation sleeve 23, and the installation ring 26 is fixedly provided on the installation rod 11. The installation sleeve 23 is provided with anti-slip texture 27.

[0030] More specifically, when installing the filter box 6, the mounting sleeve 23 is rotated by the anti-slip texture 27. The rotation of the mounting sleeve 23, in conjunction with the mounting thread 24 and the mounting head 25, drives the sliding block 22 to move in the sliding groove 21, and the mounting plate 13 to move in the mounting groove 12. The mounting plate 13 drives the insertion rod 14 to be inserted into the insertion hole 15 of the rotating shaft 5, thereby connecting the rotating shaft 5 and the mounting bracket 10. When disassembling the filter box 6, flipping the mounting sleeve 23 will drive the insertion rod 14 back into the mounting groove 12, and the mounting bracket 10 and the filter box 6 can be disassembled.

[0031] In summary, when using or operating the entire equipment: When removing flocculent matter from textile dyeing wastewater, the filter screen box 6 is installed on the drive frame 4. The height of the drive frame 4 is adjusted by the drive cylinder 3. Based on the direction of movement of the filter screen box 6, the drive motor 7 is started. The drive motor 7 drives the first gear 8 to rotate, which in turn drives the second gear 9 and the rotating shaft 5 to rotate. This causes the mounting frame 10 and the filter screen box 6 to rotate at a certain angle. Subsequently, the moving motor 18 is started, which drives the moving screw 19 to rotate. The moving screw 19 moves the moving block 17, which in turn moves the moving frame 2 on the moving slide rod 20. The moving frame 2 then moves the drive frame 4 and the filter screen box 6. As the filter screen box 6 moves across the water surface, it removes and scoops out the flocculent matter from the wastewater.

[0032] When installing the filter box 6, the mounting sleeve 23 is rotated through the anti-slip texture 27. The rotation of the mounting sleeve 23, in conjunction with the mounting thread 24 and the mounting head 25, causes the sliding block 22 to move within the sliding groove 21, and the mounting plate 13 to move within the mounting groove 12. The mounting plate 13 then causes the insertion rod 14 to be inserted into the insertion hole 15 of the rotating shaft 5, thereby connecting the rotating shaft 5 and the mounting bracket 10. When disassembling the filter box 6, flipping the mounting sleeve 23 will cause the insertion rod 14 to return to the mounting groove 12, allowing the mounting bracket 10 and the filter box 6 to be disassembled.

[0033] All other parts of this utility model that are not described in detail belong to the prior art, and therefore will not be described in detail here.

[0034] In all the solutions mentioned above, the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although the embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

[0035] In all the solutions mentioned above, those involving the operation of electrical components, unless otherwise specified, are controlled by a controller. Since the devices matched with the controllers are common devices, their control principles and circuit connections are existing, well-known, and mature technologies, and their electrical connection relationships and specific circuit structures will not be elaborated here.

[0036] Of all the solutions mentioned above, those involving motors can be combined with reducers if necessary. The connection structure and working principle between the motor and the reducer are existing known technologies, and this utility model will not elaborate on them.

Claims

1. A device for removing flocculent matter from textile dyeing wastewater, comprising a wastewater tank (1), characterized in that: A movable device is provided on one side of the sewage tank (1). A movable frame (2) is provided on the movable device. A drive cylinder (3) is provided on the movable frame (2). A drive frame (4) is provided at the output end of the drive cylinder (3). A rotating shaft (5) is provided on the drive frame (4). An installation device and a filter screen box (6) are provided on the rotating shaft (5). A drive motor (7) is provided on the drive frame (4). A first gear (8) is provided on the drive motor (7). A second gear (9) is provided on the rotating shaft (5). The mounting device includes a mounting frame (10), which is fixedly mounted on both sides of the filter screen box (6). The mounting frame (10) is provided with a mounting rod (11), and the mounting rod (11) is provided with a mounting groove (12). A mounting plate (13) is slidably provided in the mounting groove (12). An insertion rod (14) is fixedly provided on the mounting plate (13). An insertion hole (15) that cooperates with the insertion rod (14) is provided on the rotating shaft (5). The cross-section of the insertion rod (14) and the insertion hole (15) is rectangular.

2. The textile dyeing wastewater flocculent removal device according to claim 1, characterized in that: The mobile device includes a mobile box (16), on which a mobile block (17) is slidably disposed, and one end of the mobile frame (2) is fixedly connected to the mobile block (17).

3. The textile dyeing wastewater flocculent removal device according to claim 2, characterized in that: The movable box (16) is equipped with a movable motor (18), and the motor shaft of the movable motor (18) is equipped with a movable screw (19), which is threadedly connected to the movable block (17).

4. The textile dyeing wastewater flocculent removal device according to claim 3, characterized in that: The sewage tank (1) is provided with a movable slide bar (20), and one end of the movable frame (2) is slidably mounted on the movable slide bar (20).

5. The textile dyeing wastewater flocculent removal device according to claim 1, characterized in that: The mounting groove (12) has sliding grooves (21) on both sides, and the mounting plate (13) has sliding blocks (22) on both sides in the sliding grooves (21).

6. The textile dyeing wastewater flocculent removal device according to claim 5, characterized in that: The mounting rod (11) is rotatably provided with a mounting sleeve (23), and the inner wall of the mounting sleeve (23) is provided with a mounting thread (24). The sliding block (22) is provided with a mounting head (25) that mates with the mounting thread (24).

7. The textile dyeing wastewater flocculent removal device according to claim 6, characterized in that: The mounting sleeve (23) has mounting rings (26) on both sides, and the mounting rings (26) are fixedly mounted on the mounting rod (11).

8. The textile dyeing wastewater flocculent removal device according to claim 7, characterized in that: The mounting sleeve (23) is provided with anti-slip texture (27).