A sorting device for surface defects of down feather pillows

Abstract

The utility model discloses a kind of sorting devices of eiderdown pillow surface flaw, including first conveying frame, the top of first conveying frame inside is equipped with first conveying belt, the side of first conveying frame is equipped with second conveying frame, the top of second conveying frame inside is equipped with second conveying belt, the side of first conveying belt is equipped with first collection box, the side of second conveying belt away from first conveying belt is equipped with second collection box, the side of second conveying belt away from first collection box is equipped with bottom plate, both sides of bottom plate top are fixedly installed with stand, the upper end of stand surface is equipped with transmission body, the inside of transmission body is equipped with belt drive mechanism, the transmission body bottom of belt drive mechanism inboard is equipped with guide rail, the side of guide rail top is slidably connected with linkage seat. The utility model not only improves the convenience when sorting device uses, also reaches the purpose that eiderdown pillow is easily sorted and collected, and reaches the purpose that eiderdown pillow is easily clamped and moves and sends.

Description

Technical Field

[0001] This utility model relates to the technical field of down product manufacturing and testing equipment, specifically a sorting device for surface defects of down pillows. Background Technology

[0002] During the production of down pillows, due to various factors such as raw material quality, production process, and production environment, defects such as exposed threads, stains, holes, and uneven stitching may appear on the surface of down pillows. These defects not only affect the appearance quality of down pillows, but may also reduce their service life and the user experience. At present, the detection of surface defects of down pillows mainly relies on manual visual inspection, but manual inspection has many drawbacks. Therefore, it is particularly important to develop a sorting device for surface defects of down pillows.

[0003] According to CN209205809U, a visual defect detection and sorting device includes a chain plate transmission mechanism, an image detection mechanism, a sorting mechanism, and a PLC control cabinet. The chain plate transmission mechanism transports the parts to be inspected and is divided into a loading section, a detection section, and a unloading section according to the transmission direction. The image detection mechanism is located above the detection section and captures images of the parts. The sorting mechanism is located in the unloading section and includes a first support, a stepper motor, a first chain transmission unit, and a sorting rod. The first support is fixed above the unloading section. The stepper motor and the first chain drive unit are both fixed on the first bracket. The sorting rod is fixed on the chain of the first chain drive unit. The sorting rod pushes the defective parts to the side edge of the chain plate drive mechanism. This device realizes the automated operation of visual defect detection and sorting of parts. It is easy to operate and highly efficient, which can greatly reduce the labor cost of the operation. As can be seen from the above, although the device can be well applied, it is usually not convenient to unload and collect defective workpieces. Therefore, the device still has some shortcomings in its use and needs to be improved. Utility Model Content

[0004] The purpose of this utility model is to provide a sorting device for surface defects of down pillows, so as to solve the problem that although the device proposed in the background art can be applied well, it is usually inconvenient to unload and collect workpieces with defects, so that the device still has certain shortcomings in use.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a sorting device for surface defects of down pillows, comprising a first conveyor frame, a first conveyor belt at the top of the interior of the first conveyor frame, a second conveyor frame on one side of the first conveyor frame, a second conveyor belt at the top of the interior of the second conveyor frame, a first collection box on one side of the first conveyor belt, a second collection box on the side of the second conveyor belt away from the first conveyor belt, a base plate on the side of the second conveyor belt away from the first collection box, uprights fixedly installed on both sides of the top of the base plate, a transmission body at the upper end of the surface of the uprights, a belt drive mechanism inside the transmission body, a guide rail at the bottom of the transmission body inside the belt drive mechanism, a linkage seat slidably connected to one side of the top of the guide rail, and the outer wall of one side of the linkage seat connected to the inner wall of one side of the belt drive mechanism.

[0006] Preferably, a motor is installed on one side of the bottom end of the transmission body, and the top of the motor extends into the interior of the transmission body and is connected to one side of the bottom end of the belt drive mechanism. The motor is configured to drive the belt drive mechanism to operate.

[0007] Preferably, the first conveyor frame is provided with a stand on the side away from the second conveyor frame, and a control box is installed on the top of the stand. The control box is used to control the entire sorting device.

[0008] Preferably, a support is fixedly installed on the outer wall of one side of the control box, and an industrial camera is mounted on the bottom of the support via a bracket. The industrial camera is configured to perform high-definition shooting of the down pillow.

[0009] Preferably, a linkage frame is installed at the top of the linkage seat, and the end of the linkage frame away from the linkage seat extends to the outside of the transmission body and is equipped with a lifting cylinder. The lifting cylinder is used to drive the clamping mechanism to lift.

[0010] Preferably, a support plate is installed at the bottom of the lifting cylinder, and a clamping mechanism is provided at the bottom of the support plate to clamp the down pillow.

[0011] Compared with the prior art, the beneficial effects of this utility model are: the sorting device for surface defects of down pillows not only improves the convenience of using the sorting device, but also achieves the purpose of easy sorting and collection of down pillows, and also achieves the purpose of easy clamping and transferring of down pillows.

[0012] (1) By placing the defective down pillow at the top of the second conveyor belt, the defective down pillow is transported to the second collection box by the second conveyor belt, thus collecting the defective down pillow and improving the convenience of using the sorting device.

[0013] (2) By placing the down pillow at the right end of the first conveyor belt, the first conveyor belt then transports the down pillow to the left. Due to the setting of the industrial camera, the surface of the down pillow is captured in high definition. The captured data is fed back to the control box for comparison and analysis to determine whether the current down pillow has defects. The down pillow with defects is moved to the top of the second conveyor belt for unloading and collection, while the intact down pillow will continue to be transported to the first collection box for collection, thereby achieving the purpose of easy sorting and collection of down pillows.

[0014] (3) The belt drive mechanism is operated by the motor, so that the belt drive mechanism drives the linkage seat to slide at the top of the guide rail, so that the linkage seat drives the clamping mechanism to move smoothly across the track. Due to the setting of the lifting cylinder, it drives the clamping mechanism to lift and lower, so that the clamping mechanism can clamp and transfer the down pillow at the top of the first conveyor belt to the top of the second conveyor belt, thereby achieving the purpose of easy clamping and transfer of the down pillow. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0016] Figure 2 This is a front view structural diagram of the present invention;

[0017] Figure 3 This utility model Figure 1 Enlarged structural diagram at point A in the middle;

[0018] Figure 4 This utility model Figure 1 Enlarged structural diagram at point B.

[0019] In the diagram: 1. First conveyor frame; 2. First conveyor belt; 3. Second conveyor frame; 4. Second conveyor belt; 5. First collection box; 6. Second collection box; 7. Stand; 8. Control box; 9. Bearing seat; 10. Industrial camera; 11. Base plate; 12. Stand; 13. Transmission body; 14. Motor; 15. Belt drive mechanism; 16. Guide rail; 17. Linkage frame; 18. Lifting cylinder; 19. Bearing plate; 20. Clamping mechanism; 21. Linkage seat. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0021] Please see Figure 1-4An embodiment of this utility model is provided: a sorting device for surface defects of down pillows, including a first conveyor frame 1, a stand 7 on the side of the first conveyor frame 1 away from the second conveyor frame 3, and a control box 8 installed on the top of the stand 7.

[0022] When in use, the entire sorting device can be controlled by adjusting the settings in control box 8.

[0023] A support base 9 is fixedly installed on the outer wall of one side of the control box 8, and an industrial camera 10 is installed at the bottom of the support base 9 via a bracket;

[0024] When in use, the industrial camera 10 is set up to perform high-definition shooting of the down pillow;

[0025] The top of the first conveyor frame 1 is provided with a first conveyor belt 2, and a second conveyor frame 3 is provided on one side of the first conveyor frame 1. The top of the second conveyor frame 3 is provided with a second conveyor belt 4. A first collection box 5 is provided on one side of the first conveyor belt 2. A second collection box 6 is provided on the side of the second conveyor belt 4 away from the first conveyor belt 2. A base plate 11 is provided on the side of the second conveyor belt 4 away from the first collection box 5. A stand 12 is fixedly installed on both sides of the top of the base plate 11. A transmission body 13 is provided on the upper end of the surface of the stand 12. A motor 14 is installed on one side of the bottom end of the transmission body 13. The top of the motor 14 extends into the interior of the transmission body 13 and is connected to one side of the bottom end of the belt drive mechanism 15.

[0026] In use, the motor 14 is configured to drive the belt drive mechanism 15 to operate.

[0027] The transmission body 13 is equipped with a belt drive mechanism 15 inside. The bottom of the transmission body 13 inside the belt drive mechanism 15 is equipped with a guide rail 16. A linkage seat 21 is slidably connected to one side of the top of the guide rail 16. The outer wall of one side of the linkage seat 21 is connected to the inner wall of one side of the belt drive mechanism 15. A linkage frame 17 is installed at the top of the linkage seat 21. The end of the linkage frame 17 away from the linkage seat 21 extends to the outside of the transmission body 13 and is equipped with a lifting cylinder 18.

[0028] In use, the lifting cylinder 18 is used to drive the clamping mechanism 20 to lift and lower.

[0029] A support plate 19 is installed at the bottom end of the lifting cylinder 18, and a clamping mechanism 20 is provided at the bottom end of the support plate 19.

[0030] In use, the clamping mechanism 20 is designed to clamp the down pillow.

[0031] In this embodiment, the down pillow is first placed on the right end of the first conveyor belt 2. The first conveyor belt 2 then transports the down pillow to the left. Due to the industrial camera 10, the surface of the down pillow is captured in high definition. The captured data is fed back to the control box 8 for comparison and analysis to determine if the down pillow has defects. Defective down pillows are moved to the top of the second conveyor belt 4 for unloading and collection, while intact down pillows continue to be transported to the first collection box 5 for collection, facilitating sorting and collection. Afterwards, the defective down pillow is placed on the second conveyor belt 4... At the top of the first conveyor belt 2, the defective down pillows are transported to the second collection box 6 by the second conveyor belt 4. The defective down pillows can then be collected. Finally, the motor 14 drives the belt transmission mechanism 15 to operate, so that the belt transmission mechanism 15 drives the linkage seat 21 to slide on the top of the guide rail 16. This allows the linkage seat 21 to drive the clamping mechanism 20 to move smoothly horizontally via the linkage frame 17. Due to the setting of the lifting cylinder 18, it drives the clamping mechanism 20 to lift and lower. The clamping mechanism 20 can then clamp and transfer the down pillows at the top of the first conveyor belt 2 to the top of the second conveyor belt 4, thus completing the use of the sorting device.

Claims

1. A sorting device for surface defects in down pillows, characterized in that: The system includes a first conveyor frame (1), a first conveyor belt (2) at the top of the interior of the first conveyor frame (1), a second conveyor frame (3) on one side of the first conveyor frame (1), a second conveyor belt (4) at the top of the interior of the second conveyor frame (3), a first collection box (5) on one side of the first conveyor belt (2), a second collection box (6) on the side of the second conveyor belt (4) away from the first conveyor belt (2), and a bottom plate on the side of the second conveyor belt (4) away from the first collection box (5). 11) A stand (12) is fixedly installed on both sides of the top of the base plate (11). A transmission body (13) is provided on the upper end of the surface of the stand (12). A belt transmission mechanism (15) is provided inside the transmission body (13). A guide rail (16) is provided at the bottom of the transmission body (13) inside the belt transmission mechanism (15). A linkage seat (21) is slidably connected to one side of the top of the guide rail (16). The outer wall of one side of the linkage seat (21) is connected to the inner wall of one side of the belt transmission mechanism (15).

2. The sorting device for surface defects of a down pillow according to claim 1, characterized in that: A motor (14) is installed on one side of the bottom end of the transmission body (13). The top of the motor (14) extends into the interior of the transmission body (13) and is connected to one side of the bottom end of the belt drive mechanism (15).

3. The sorting device for surface defects of a down pillow according to claim 1, characterized in that: The first conveyor frame (1) has a stand (7) on the side away from the second conveyor frame (3), and a control box (8) is installed on the top of the stand (7).

4. The sorting device for surface defects of a down pillow according to claim 3, characterized in that: A support base (9) is fixedly installed on the outer wall of one side of the control box (8), and an industrial camera (10) is installed at the bottom of the support base (9) via a bracket.

5. The sorting device for surface defects of a down pillow according to claim 1, characterized in that: The top of the linkage seat (21) is equipped with a linkage frame (17), and the end of the linkage frame (17) away from the linkage seat (21) extends to the outside of the transmission body (13) and is equipped with a lifting cylinder (18).

6. A sorting device for surface defects of down pillows according to claim 5, characterized in that: The bottom end of the lifting cylinder (18) is equipped with a bearing plate (19), and the bottom end of the bearing plate (19) is provided with a clamping mechanism (20).

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