A pipeline workpiece posture adjusting device

Abstract

This utility model relates to the field of pipe processing technology and discloses a pipe workpiece posture adjustment device, including: a first coordination adjustment device placed on the ground; a positioning structure, including a first positioning part and a second positioning part, the first positioning part including a base plate fixedly installed at the bottom of the first coordination adjustment device, a slide rail opened on the top of the first coordination adjustment device, two sets of first movable plates slidably installed inside the slide rail, and ten sets of second fixed pulleys arranged inside the first movable plates; the second positioning part also includes two sets of first fixed rods fixedly installed on the top of the first coordination adjustment device, and a first limiting plate fixedly installed on the outer wall of the first fixed rod, so as to achieve the purpose of placing and limiting the pipe, automatically adjusting the position of the two sets of pipes, improving the automation of the device, performing preliminary positioning and alignment of the pipe, and improving the convenience of the device.

Description

Technical Field

[0001] This utility model belongs to the field of pipeline processing technology, specifically, it relates to a device for adjusting the posture of pipeline workpieces. Background Technology

[0002] In many fields such as petroleum and chemical engineering, the alignment accuracy of pipeline products directly affects the connection quality and structural stability. Traditional methods often rely on manual adjustments or fixed clamping devices, resulting in low efficiency, poor accuracy, and limited versatility, making them unsuitable for the current demands of pipeline alignment operations. Existing automated alignment systems generally suffer from drawbacks such as large size, limited deployment, and insufficient automatic detection capabilities, hindering their application in complex working conditions.

[0003] Therefore, there is an urgent need for an automatic alignment system that is compact, highly adaptable, and capable of automatic detection and adjustment, to achieve efficient and high-precision docking of pipes of different sizes and improve the automation and intelligence level of pipe connection operations.

[0004] In view of this, this utility model is hereby proposed. Utility Model Content

[0005] To address the aforementioned technical problem of low automation in pipeline connections, the basic concept of this utility model is as follows:

[0006] A device for adjusting the posture of a pipe-like workpiece, comprising:

[0007] The first coordination and adjustment device is placed on the ground;

[0008] The positioning structure includes a first positioning part and a second positioning part. The first positioning part includes a chassis sliding base fixedly installed at the bottom of the first coordinating adjustment device. A slide rail is provided on the top of the first coordinating adjustment device. Two sets of first movable plates are slidably installed inside the slide rail. Ten sets of second fixed pulleys are provided inside the first movable plates. The second positioning part also includes two sets of first fixed rods fixedly installed on the top of the first coordinating adjustment device. A first limiting plate is fixedly installed on the outer wall of the first fixed rod. Two sets of first fixed pulleys are provided at the bottom of the first limiting plate.

[0009] In a preferred embodiment of the present invention, the second positioning part further includes a second coordination adjustment device disposed outside the first coordination adjustment device. Two sets of first limiting shaft bases are fixedly installed on the top of the second coordination adjustment device, and a third fixed pulley is rotatably installed inside the first limiting shaft base.

[0010] In a preferred embodiment of the present invention, the first coordination and adjustment device is provided with four sets of hand-cranked lifting support legs on its exterior, and a second limiting plate is provided between every two sets of hand-cranked lifting support legs. A trolley handle is fixedly installed on one side of the outer wall of the second coordination and adjustment device. Two sets of first translation bases are provided at the bottom of the second coordination and adjustment device. A first servo motor is provided on one side of the outer wall of the first translation base. Four sets of wheels are fixedly installed at the bottom of the second coordination and adjustment device.

[0011] In a preferred embodiment of the present invention, the first coordination and adjustment device is provided with an annular top plate, a limiting support frame is fixedly installed on the top of the annular top plate, a placement platform is provided on the top of the limiting support frame, a first tracked moving module is provided between the limiting support frame and the placement platform, a limiting platform is provided on the top of the limiting support frame, and a second tracked moving module is provided between the limiting platform and the placement platform.

[0012] In a preferred embodiment of the present invention, two sets of third limiting plates are fixedly installed on the top of the limiting platform, a rotating shaft is provided between the two sets of third limiting plates, and a second servo motor is fixedly installed on the top of the limiting platform. The output shaft of the second servo motor is fixedly connected to one end of the rotating shaft through a coupling.

[0013] In a preferred embodiment of this utility model, an auxiliary support frame is fixedly installed at the bottom of the limiting support frame, two sets of third servo motors are fixedly installed on the inner wall of the annular top plate, an annular base is fixedly installed at the bottom of the annular top plate, a gear ring is provided inside the annular base, and a gear is fixedly installed on the output shaft of the third servo motor through a coupling, with the gear and the gear ring meshing.

[0014] In a preferred embodiment of the present invention, a sealing baffle is provided on one side of the outer wall of the first coordination and adjustment device, and a fourth servo motor is provided at the bottom of the placement platform.

[0015] Compared with the prior art, the present invention has the following advantages:

[0016] 1. To achieve the purpose of placing and limiting pipelines, automatically adjust the position of two sets of pipelines, improve the automation of the device, perform preliminary positioning and alignment of pipelines, and improve the convenience of the device.

[0017] 2. To achieve the purpose of adjusting the height and position of the second coordination and adjustment device, so that the device itself can be controlled to make fine adjustments in the three directions of X / Y / Z, thereby improving the positioning effect of the device and increasing the flexibility of its use.

[0018] 3. To achieve the purpose of positioning, clamping and automatically docking the pipeline, realize six degrees of freedom control of the spatial attitude of the pipe fitting, meet the application requirements of high docking accuracy and strong adaptability in complex assembly scenarios, and optimize the user experience of the device.

[0019] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings. Attached Figure Description

[0020] In the attached diagram:

[0021] Figure 1 This is a schematic diagram of the first coordination and adjustment device of this utility model;

[0022] Figure 2 This is a schematic diagram of the slide rail structure of this utility model;

[0023] Figure 3 This is a schematic diagram of the second coordination and adjustment device of this utility model;

[0024] Figure 4 This is a schematic diagram of the first translational base structure of this utility model;

[0025] Figure 5 This is a schematic diagram of the annular top plate structure of this utility model;

[0026] Figure 6 This is a schematic diagram of the annular base structure of this utility model.

[0027] In the diagram: 10. First coordinating adjustment device; 11. Chassis translation base; 12. Sealing baffle; 13. First fixed rod; 14. First limiting plate; 15. First fixed pulley; 16. Slide rail; 17. First movable plate; 18. Second fixed pulley; 19. Second coordinating adjustment device; 20. First limiting shaft base; 21. Third fixed pulley; 22. Cart handle; 23. Wheel; 24. Hand-cranked lifting support leg; 25. First translation base; 26. First servo motor; 27. Second limiting plate; 28. Annular top plate; 29. ​​Limiting support frame; 30. First tracked moving module; 31. Second tracked moving module; 32. Limiting platform; 33. Third limiting plate; 34. Rotating shaft; 35. Second servo motor; 36. Placement platform; 37. Auxiliary support frame; 38. Third servo motor; 39. Gear ring; 40. Annular base; 41. Fourth servo motor. Detailed Implementation

[0028] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate this utility model.

[0029] Example 1: A device for adjusting the posture of a pipe-like workpiece, specifically as follows: Figure 1 and Figure 2 As shown, the device includes a first coordinating adjustment device 10, which is placed on the ground; a positioning structure, comprising a first positioning part and a second positioning part. The first positioning part includes a chassis sliding base 11 fixedly installed at the bottom of the first coordinating adjustment device 10. A slide rail 16 is provided on the top of the first coordinating adjustment device 10, and two sets of first movable plates 17 are slidably installed inside the slide rail 16. Ten sets of second fixed pulleys 18 are provided inside the first movable plates 17. The second positioning part also includes two sets of first fixing rods 13 fixedly installed on the top of the first coordinating adjustment device 10. A first limiting plate 14 is fixedly installed on the outer wall of the first fixing rod 13, and two sets of first fixed pulleys 15 are provided at the bottom of the first limiting plate 14. The first coordinating adjustment device 10 is moved by the chassis sliding base 11, the positions of the two sets of first movable plates 17 are adjusted by the slide rail 16, the pipe is placed by the second fixed pulleys 18, the first limiting plate 14 is fixed by the first fixing rods 13, and the outer wall of the pipe is limited by the first fixed pulleys 15.

[0030] Specifically, such as Figure 3 As shown, the second positioning part also includes a second coordinating adjustment device 19 disposed outside the first coordinating adjustment device 10. Two sets of first limiting shaft bases 20 are fixedly installed on the top of the second coordinating adjustment device 19, and a third fixed pulley 21 is rotatably installed inside the first limiting shaft base 20. The first limiting shaft base 20 is fixed by the second coordinating adjustment device 19, and the pipe is limited by the two sets of third fixed pulleys 21.

[0031] Based on the above, the structure of the first coordinating adjustment device 10, the chassis translation base 11, the first fixed rod 13, the first limiting plate 14, the first fixed pulley 15, the slide rail 16, the first movable plate 17, the second fixed pulley 18, the second coordinating adjustment device 19, the first limiting shaft base 20, and the third fixed pulley 21 achieves the purpose of placing and limiting the pipeline, automatically adjusting the position of the two sets of pipelines, improving the automation of the device, performing preliminary positioning and alignment of the pipeline, and improving the convenience of using the device.

[0032] Example 2: Based on Example 1, specifically as follows... Figure 3 and Figure 4As shown, the first coordinating adjustment device 10 has four sets of hand-cranked lifting support legs 24 on its exterior. A second limiting plate 27 is positioned between every two sets of hand-cranked lifting support legs 24. A trolley handle 22 is fixedly installed on one side of the outer wall of the second coordinating adjustment device 19. Two sets of first translation bases 25 are located at the bottom of the second coordinating adjustment device 19. A first servo motor 26 is installed on one side of the outer wall of the first translation base 25. Four sets of wheels 23 are fixedly installed at the bottom of the second coordinating adjustment device 19. The heights of the four sets of hand-cranked lifting support legs 24, the second limiting plate 27, and the second coordinating adjustment device 19 and the first movable plate 17 are adjusted to bring the two sets of pipes to the same plane. The first servo motor 26 is then activated, driving the first translation base 25 to move and adjusting the position of the second coordinating adjustment device 19 between the two sets of second limiting plates 27. The second coordinating adjustment device 19 is then pushed by the trolley handle 22 and the wheels 23.

[0033] Based on the above, the structure of the trolley handle 22, wheels 23, hand-cranked lifting support leg 24, first translation base 25, first servo motor 26, and second limiting plate 27 achieves the purpose of adjusting the height and position of the second coordination adjustment device 19, enabling the device itself to be controlled for fine adjustment in the X / Y / Z directions, improving the positioning effect of the device and increasing the flexibility of its use.

[0034] Example 3: Based on Examples 1 and 2, specifically as follows... Figure 5 As shown, the first coordination and adjustment device 10 is externally provided with an annular top plate 28. A limiting support frame 29 is fixedly installed on the top of the annular top plate 28. A placement platform 36 is provided on the top of the limiting support frame 29. A first tracked moving module 30 is provided between the limiting support frame 29 and the placement platform 36. A limiting platform 32 is provided on the top of the limiting support frame 29. A second tracked moving module 31 is provided between the limiting platform 32 and the placement platform 36. The limiting support frame 29 is fixed by the annular top plate 28. The placement platform 36 moves on the limiting support frame 29 by the first tracked moving module 30. The limiting platform 32 moves on the placement platform 36 by the second tracked moving module 31.

[0035] Specifically, such as Figure 5 and Figure 6 As shown, two sets of third limiting plates 33 are fixedly installed on the top of the limiting platform 32, and a rotating shaft 34 is arranged between the two sets of third limiting plates 33. A second servo motor 35 is fixedly installed on the top of the limiting platform 32, and the output shaft of the second servo motor 35 is fixedly connected to one end of the rotating shaft 34 through a coupling. When the second servo motor 35 is started, it drives the rotating shaft 34 to rotate inside the third limiting plate 33, thereby adjusting the orientation of the pipeline.

[0036] Specifically, such as Figure 5and Figure 6 As shown, an auxiliary support frame 37 is fixedly installed at the bottom of the limiting support frame 29. Two sets of third servo motors 38 are fixedly installed on the inner wall of the annular top plate 28. An annular base 40 is fixedly installed at the bottom of the annular top plate 28. A gear ring 39 is provided inside the annular base 40. The output shaft of the third servo motor 38 is fixedly mounted with a gear through a coupling. The gear meshes with the gear ring 39. The limiting support frame 29 is assisted by the auxiliary support frame 37. When the third servo motor 38 is started, the transmission gear meshes with the gear ring 39, causing the gear ring 39 to rotate inside the annular base 40, thus adjusting the orientation of the limiting support frame 29.

[0037] Specifically, such as Figure 1 and Figure 6 As shown, a sealing baffle 12 is provided on one outer wall of the first coordination and adjustment device 10, and a fourth servo motor 41 is provided at the bottom of the placement platform 36. The sealing baffle 12 is opened to inspect the internal parts of the first coordination and adjustment device 10, and the fourth servo motor 41 is started to drive the first tracked moving module 30.

[0038] In summary, through the structure of the annular top plate 28, the limiting support frame 29, the first tracked moving module 30, the second tracked moving module 31, the limiting platform 32, the third limiting plate 33, the rotating shaft 34, the second servo motor 35, the placement platform 36, the auxiliary support frame 37, the third servo motor 38, the toothed ring 39, the annular base 40, and the fourth servo motor 41, the purpose of positioning, clamping, and automatically docking the pipeline is achieved. This enables six degrees of freedom control of the spatial posture of the pipe fittings, meets the application requirements of high docking accuracy and strong adaptability in complex assembly scenarios, and optimizes the user experience of the device.

[0039] Working principle: The first coordination and adjustment device 10 serves as the core base, and the overall horizontal movement is achieved through the chassis translation base 11; the hand-cranked lifting support leg 24 ( Figure 3The height of the device can be manually adjusted. It works with the second limiting plate 27 to fix the pipe height reference. Two sets of first movable plates 17 are slidably installed inside the slide rail 16. Each plate has ten sets of second fixed pulleys 18 embedded in it, used for horizontal placement of the pipe and reducing friction. The first fixing rod 13 fixes the first limiting plate 14. Two sets of first fixed pulleys 15 at its bottom provide initial limitation on the outer wall of the pipe to prevent lateral sliding. The second coordinating adjustment device 19, independent of the first device, installs a third fixed pulley 21 through the first limiting shaft base 20 to provide secondary limitation on the pipe. The bottom first translation base 25 is driven by the first servo motor 26 to realize the installation... The device is precisely positioned between two sets of second limiting plates 27. The trolley handle 22 engages with four sets of wheels 23, facilitating manual pushing of the device to the target position. An annular top plate 28 secures the limiting support frame 29, whose top is driven by a first tracked moving module 30 to move the placement platform 36 horizontally. A second tracked moving module 31 further drives the limiting platform 32 to move on the placement platform, achieving planar adjustment of the pipeline along the XY axes. An auxiliary support frame 37 enhances the stability of the limiting support frame 29. A second servo motor 35 is mounted on the top of the limiting platform 32, driving a rotating shaft 34 via a coupling between the two sets of third limiting plates 37. The three-axis rotation directly adjusts the pipe orientation (Z-axis rotation). The annular base 40 has an embedded toothed ring 39 that meshes with the gear driven by the third servo motor 38, causing the entire limiting support frame 29 to rotate around the center, achieving macroscopic orientation adjustment of the pipe. The fourth servo motor 41 drives the first tracked moving module 30, providing power for the movement of the placement platform. The first, second, and third servo motors control translation, rotation, and other actions respectively, achieving precise motion control. The sealing baffle 12 can be opened for easy inspection and maintenance of the internal parts of the first coordinating adjustment device 10. The device is moved by the chassis translation base 11 and the hand-cranked lifting support leg 24. The pipe is moved to the target position and its height is adjusted. The pipe is placed on the second fixed pulley 18 and the third fixed pulley 21 of the first movable plate 17. The first fixed pulley 15 and the third fixed pulley 21 provide initial positioning. The second coordination and adjustment device 19 adjusts the lateral position of the pipe through the first servo motor 26. The first / second tracked moving modules 30 / 31 fine-tune the planar position of the pipe. The second servo motor 35 drives the rotating shaft 34 to rotate the pipe. The third servo motor 38 drives the gear ring 39 to rotate the limiting support frame 29, realizing multi-angle adjustment. The sealing baffle 12 and the auxiliary support frame 37 respectively ensure the convenience of maintenance and the structural stability.

[0040] It is understood that this utility model has been described through some embodiments, and those skilled in the art will recognize that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of this utility model. Furthermore, under the teachings of this utility model, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are protected by this utility model.

Claims

1. A device for adjusting the posture of a pipe-like workpiece, characterized in that, include: The first coordination adjustment device (10) is placed on the ground; The positioning structure includes a first positioning part and a second positioning part. The first positioning part includes a chassis translation base (11) fixedly installed at the bottom of the first coordination adjustment device (10). A slide rail (16) is provided on the top of the first coordination adjustment device (10). Two sets of first movable plates (17) are slidably installed inside the slide rail (16). Ten sets of second fixed pulleys (18) are provided inside the first movable plates (17). The second positioning part also includes two sets of first fixed rods (13) fixedly installed on the top of the first coordination adjustment device (10). A first limiting plate (14) is fixedly installed on the outer wall of the first fixed rod (13). Two sets of first fixed pulleys (15) are provided at the bottom of the first limiting plate (14).

2. The pipe-type workpiece posture adjustment device according to claim 1, characterized in that, The second positioning part also includes a second coordination adjustment device (19) disposed outside the first coordination adjustment device (10). Two sets of first limiting shaft bases (20) are fixedly installed on the top of the second coordination adjustment device (19), and a third fixed pulley (21) is rotatably installed inside the first limiting shaft base (20).

3. The posture adjustment device for pipe-type workpieces according to claim 1, characterized in that, The first coordination adjustment device (10) is provided with four sets of hand-cranked lifting support legs (24) on its exterior. A second limiting plate (27) is provided between every two sets of hand-cranked lifting support legs (24). A trolley handle (22) is fixedly installed on one side of the outer wall of the second coordination adjustment device (19). Two sets of first translation bases (25) are provided at the bottom of the second coordination adjustment device (19). A first servo motor (26) is provided on one side of the outer wall of the first translation base (25). Four sets of wheels (23) are fixedly installed at the bottom of the second coordination adjustment device (19).

4. The pipe-type workpiece posture adjustment device according to claim 1, characterized in that, The first coordination and adjustment device (10) is provided with an annular top plate (28) on the outside. A limiting support frame (29) is fixedly installed on the top of the annular top plate (28). A placement platform (36) is provided on the top of the limiting support frame (29). A first tracked moving module (30) is provided between the limiting support frame (29) and the placement platform (36). A limiting platform (32) is provided on the top of the limiting support frame (29). A second tracked moving module (31) is provided between the limiting platform (32) and the placement platform (36).

5. The pipe-type workpiece posture adjustment device according to claim 4, characterized in that, Two sets of third limiting plates (33) are fixedly installed on the top of the limiting platform (32), and a rotating shaft (34) is provided between the two sets of third limiting plates (33). A second servo motor (35) is fixedly installed on the top of the limiting platform (32), and the output shaft of the second servo motor (35) is fixedly connected to one end of the rotating shaft (34) through a coupling.

6. The posture adjustment device for pipe-type workpieces according to claim 4, characterized in that, An auxiliary support frame (37) is fixedly installed at the bottom of the limiting support frame (29). Two sets of third servo motors (38) are fixedly installed on the inner wall of the annular top plate (28). An annular base (40) is fixedly installed at the bottom of the annular top plate (28). A gear ring (39) is provided inside the annular base (40). The output shaft of the third servo motor (38) is fixedly installed with a gear through a coupling. The gear and the gear ring (39) mesh.

7. The device for adjusting the posture of pipe-type workpieces according to claim 1, characterized in that, A sealing baffle (12) is provided on one side of the outer wall of the first coordination and adjustment device (10), and a fourth servo motor (41) is provided at the bottom of the placement platform (36).

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