A spatially pre-stressed catenary support assembly and pipe belt conveyor

The design of the spatial prestressed suspension support assembly solves the problem of adaptability of pipe conveyor installation, forming a multi-layered resistance system that enhances stability and safety, making it suitable for pipe conveyor installation in complex terrain.

CN224312509UActive Publication Date: 2026-06-02SHANDONG SHANKUANG MACHINERY
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Patent Information

Application Number
CN202521482811.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-16
Publication Date
2026-06-02
Estimated Expiration
2035-07-16

AI Technical Summary

Technical Problem

Existing technologies are difficult to adapt to different terrains when installing pipe conveyors, resulting in limited installation range and affecting the practicality of truss devices.

Method used

The spatial prestressed suspension support components, including fixed steel, truss resistance components and force transmission link components, are adopted to form a multi-layer resistance system, which enhances stability and safety.

Benefits of technology

It improves the installation adaptability and stability of the conveyor belt, reduces the impact of wind load, and increases safety and service life.

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Abstract

This utility model relates to the field of conveyor belt technology, specifically to a spatial prestressed cable-stayed support assembly and conveyor belt system. The assembly includes a fixed steel frame, with connecting blocks equidistantly fixed to the top of the fixed steel frame. A truss resistance assembly is mounted on the top of each connecting block. Triangular arched resistance bars are equidistantly fixed to one side of the fixed steel frame. A support bar is fixed to the top of the truss resistance assembly, and a force-transmitting connection assembly is mounted on the top of the support bar. Through the coordinated arrangement of the fixed steel frame, the truss resistance assembly, and the force-transmitting connection assembly, during operation, the fixed steel frame, together with the truss resistance assembly and the triangular arched resistance bars, forms a conveyor belt system that facilitates material transport, creating the first resistance system. Subsequently, the support bar, along with the inclined bar, suspends the fixed steel frame, forming the second resistance system. Furthermore, the top frame can reduce the impact of wind loads on the overall structure, increasing safety.
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Description

Technical Field

[0001] This utility model relates to the field of pipe conveyor technology, specifically to a spatial prestressed suspension support assembly and a pipe conveyor. Background Technology

[0002] With the rapid development of the bulk material logistics industry, tubular belt conveyors (hereinafter referred to as "tube conveyors") are widely used in production industries such as coal mine storage and transportation, chemical steel plants, and power plants due to their advantages of long-distance, bidirectional conveying and spatial turning. As an important supporting structure in tube conveyors, the truss bears the longitudinal horizontal load, lateral wind load, and seismic effects transmitted from the materials, ensuring the smooth operation of the tube conveyor.

[0003] When crossing particularly complex terrains such as existing buildings, high-speed rail lines, existing utility tunnels, streams, and valleys, the large-span truss device plays an important role. Utility Model Content

[0004] To address the aforementioned shortcomings of existing technologies, this utility model provides a spatial prestressed cable support component and a pipe conveyor, which can effectively solve the problem that existing technologies have strict requirements for the site environment during the installation of pipe conveyors, making it difficult to install them according to different terrains, resulting in a limited installation range and affecting the practicality of the truss device.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] This utility model provides a spatial prestressed cable support assembly and a pipe conveyor, including a fixed steel, with connecting blocks fixedly installed at equal intervals on the top of the fixed steel, a truss resistance body assembly provided on the top of the connecting blocks, triangular arched resistance rods fixedly installed at equal intervals on one side of the fixed steel, a support bar fixedly installed on the top of the truss resistance body assembly, and a force transmission link assembly provided on the top of the support bar.

[0007] Preferably, the truss resistance body assembly includes a support rod fixedly connected to the middle of the top surface of the connecting block, an inclined rod for increasing stability fixedly connected to one side of the support rod, and a cavity provided adjacent to the support rod, the interior of which is used for transporting materials.

[0008] Preferably, the force transmission link assembly includes a connecting rod fixedly connected to the top surface of the support bar, and a top frame for wide-width support is fixedly installed on the top of the connecting rod.

[0009] Preferably, an assist rod is fixedly connected at equal intervals to one side of the top frame. The assist rod is made of steel and has a hollow interior.

[0010] Preferably, the fixing steel has cavities on both sides, and reinforcing ribs are embedded inside the cavities.

[0011] Preferably, a square groove is fixedly provided on one side of the fixing steel at equal intervals, and a reflective block is embedded inside the square groove.

[0012] Preferably, the fixing steel is made of high-strength steel.

[0013] A conveyor belt conveyor includes a conveyor belt body, the bottom of which is adapted to the triangular arched resistive rod for transporting materials inside the conveyor belt body.

[0014] The technical solution provided by this utility model has the following advantages compared with the known prior art:

[0015] Through the coordinated arrangement of fixed steel, truss resistance components, and force transmission link components, the fixed steel, together with the truss resistance components and triangular arch resistance rods, forms a conveyor belt that facilitates the transport of materials, forming the first resistance system. Subsequently, the support rods, together with the diagonal rods, suspend the fixed steel, forming the second resistance system together with the fixed steel's own resistance system. Furthermore, the top frame can reduce the impact of wind loads on the overall structure, increasing safety. Finally, the connecting rods can improve the overall structural resistance effect, increasing stability. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the disassembled structure of this utility model;

[0019] Figure 3 This is a schematic diagram of the force transmission link component of this utility model;

[0020] Figure 4 This is a schematic diagram of the truss resistance body component structure of this utility model.

[0021] Reference numerals: 1. Fixed steel; 2. Connecting block; 4. Truss resistance body assembly; 41. Support rod; 42. Diagonal rod; 5. Triangular arch resistance rod; 6. Support bar; 7. Force transmission link assembly; 71. Connecting rod; 72. Top frame; 8. Auxiliary rod; 9. Reinforcing rib; 10. Reflective block. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0023] The present invention will be further described below with reference to the embodiments.

[0024] Example: Refer to Figures 1 to 4 A spatial prestressed suspension support assembly and a conveyor belt system are disclosed. The assembly includes a fixed steel 1, with connecting blocks 2 fixedly installed at equal intervals on the top of the fixed steel 1. A truss resistance body assembly 4 is provided on the top of the connecting blocks 2. The truss resistance body assembly 4 includes a support rod 41 fixedly connected to the middle of the top surface of the connecting blocks 2. An inclined rod 42 for increasing stability is fixedly connected to one side of the support rod 41. A cavity is provided adjacent to the support rod 41, and the interior of the cavity is used for transporting materials. The fixed steel 1 is made of high-strength steel.

[0025] During construction, the fixed steel 1, together with the truss resistance component 4 and the triangular arch resistance rod 5, forms a conveyor belt that facilitates the transport of materials, thus forming the first resistance system. Subsequently, the support rod 41, together with the inclined rod 42, suspends the fixed steel 1, forming the second resistance system together with the resistance system of the fixed steel 1 itself. Furthermore, the top frame 72 can reduce the impact of wind load on the overall structure and increase safety. Afterwards, the connecting rod 71 can improve the overall structural resistance effect and increase good stability.

[0026] Reference Figures 1 to 4 A triangular arched resisting rod 5 is fixedly installed at equal intervals on one side of the fixed steel 1. A support bar 6 is fixedly installed on the top of the truss resisting body component 4. A force transmission link component 7 is provided on the top of the support bar 6. The force transmission link component 7 includes a connecting rod 71 fixedly connected to the top surface of the support bar 6. A top frame 72 for large-width support is fixedly installed on the top of the connecting rod 71. An assisting rod 8 is fixedly connected at equal intervals on one side of the top frame 72. The assisting rod 8 is made of steel and has a hollow interior.

[0027] By setting the force transmission link component 7, during the use of the support bar 6, its connecting rod 71 and top frame 72 can suspend the support bar 6 and the fixed steel 1, thereby reducing wind resistance. In addition, the connecting rod 71 can connect the top frame 72 and the support bar 6 to each other, thereby improving stability.

[0028] Reference Figures 1 to 4 The fixed steel 1 has cavities on both sides inside, and reinforcing ribs 9 are embedded inside the cavities.

[0029] By setting the reinforcing ribs 9, when the fixed steel 1 has been used for a long time, the reinforcing ribs 9 can increase the toughness of the inside of the fixed steel 1, thereby improving the service life of the fixed steel 1.

[0030] Reference Figures 1 to 4 A square groove is fixedly provided on one side of the fixed steel 1 at equal intervals, and a reflective block 10 is embedded inside the square groove.

[0031] By setting up the reflective block 10, during nighttime use, the reflective block 10 can warn outsiders not to approach.

[0032] Reference Figures 1 to 4 A conveyor belt system includes a conveyor belt body, the bottom of which is adapted to a triangular arched resistance bar 5 for transporting materials inside the conveyor belt body.

[0033] Working principle: During construction, the fixed steel 1, together with the truss resistance component 4 and the triangular arch resistance rod 5, forms a conveyor belt that facilitates the transport of materials, forming the first resistance system. Subsequently, the support rod 41, together with the inclined rod 42, suspends the fixed steel 1, forming the second resistance system together with the resistance system of the fixed steel 1 itself. Furthermore, the top frame 72 can reduce the impact of wind load on the overall structure and increase safety. Afterwards, the connecting rod 71 can improve the overall structural resistance effect and increase good stability.

[0034] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of this utility model.

Claims

1. A spatial prestressed cable-stayed support assembly, comprising a fixed steel (1), characterized in that: Connecting blocks (2) are fixedly installed at equal intervals on the top of the fixed steel (1). A truss resistance body assembly (4) is provided on the top of the connecting block (2). A triangular arched resistance rod (5) is fixedly installed at equal intervals on one side of the fixed steel (1). A support bar (6) is fixedly installed on the top of the truss resistance body assembly (4). A force transmission link assembly (7) is provided on the top of the support bar (6).

2. The spatial prestressed cable support assembly according to claim 1, characterized in that, The truss resistance body assembly (4) includes a support rod (41) fixedly connected to the middle of the top surface of the connecting block (2), and a diagonal rod (42) for increasing stability fixedly connected to one side of the support rod (41). A cavity is provided adjacent to the support rod (41), and the interior of the cavity is used for transporting materials.

3. A spatial prestressed cable-stayed support assembly according to claim 1, characterized in that, The force transmission link assembly (7) includes a connecting rod (71) fixedly connected to the top surface of the support bar (6), and a top frame (72) for wide-width support is fixedly installed on the top of the connecting rod (71).

4. A spatial prestressed cable-stayed support assembly according to claim 3, characterized in that, The top frame (72) is fixedly connected to an auxiliary rod (8) at equal intervals on one side. The auxiliary rod (8) is made of steel and has a hollow interior.

5. A spatial prestressed cable-stayed support assembly according to claim 1, characterized in that, The fixed steel (1) has cavities on both sides inside, and reinforcing ribs (9) are embedded inside the cavities.

6. A spatial prestressed cable-stayed support assembly according to claim 1, characterized in that, The fixed steel (1) has square grooves fixedly opened at equal intervals on one side, and reflective blocks (10) are embedded inside the square grooves.

7. A spatial prestressed cable-stayed support assembly according to claim 1, characterized in that, The fixed steel (1) is made of high-strength steel.

8. A conveyor belt machine, comprising a conveyor belt machine body, characterized in that, It also includes a spatial prestressed suspension support assembly as described in any one of claims 1-7, wherein the bottom of the conveyor body is adapted to the triangular arched resisting rod (5) for transporting materials inside the conveyor body.