An inhibitor filling device
By combining the two-stage diversion design of diversion tank one and diversion tank two with the suction pump regulating valve, the problems of uneven filling and difficulty in precise control in traditional corrosion inhibitor filling devices are solved, achieving stable and flexible filling of corrosion inhibitor and extending the service life of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HEFEI BLACK ELECTRIC TECH CO LTD
- Filing Date
- 2025-06-13
- Publication Date
- 2026-06-02
AI Technical Summary
Traditional corrosion inhibitor filling methods rely on manual operation, which is labor-intensive and makes it difficult to accurately control the filling amount, resulting in uneven concentration and waste. Automated equipment lacks diversion and buffer design, affecting filling stability and adaptability to changes in working conditions.
The system employs a two-stage diversion design with two diversion tanks, combined with a suction pump and regulating valve. Through the injection pipe and injection outlet pipe, it achieves uniform mixing and quantitative output of the corrosion inhibitor, utilizes gravity-directed conveying, and coordinates valves to control the injection volume.
It achieves uniform injection of corrosion inhibitor, adapts to different working conditions, improves the stability and accuracy of injection, and reduces labor intensity and agent waste.
Smart Images

Figure CN224313659U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of corrosion inhibitor dispensing technology, and in particular to a corrosion inhibitor dispensing device. Background Technology
[0002] In fields such as petrochemicals and water conservancy projects, metal equipment and pipelines are subject to long-term corrosion from various media. Applying corrosion inhibitors is a crucial protective measure to extend equipment lifespan. Traditional corrosion inhibitor application methods often rely on manual operation, involving manual pouring or transport via simple pipelines. This is not only labor-intensive but also makes precise control of the dosage difficult, easily leading to problems such as excessively high or low local concentrations of the corrosion inhibitor, resulting in uneven protective effects and even wasted agents.
[0003] Some automated dispensing equipment uses a structure where a single storage tank is directly connected to a pipeline, lacking a diversion and buffer design. During the transportation process, the corrosion inhibitor is prone to concentration stratification or pressure fluctuations, affecting the stability of dispensing. Furthermore, the equipment cannot flexibly adjust the dispensing volume according to changes in operating conditions, making it difficult to ensure a continuous and effective supply of corrosion inhibitor when system pressure and medium flow rate change.
[0004] The information disclosed in this background section is only intended to enhance the understanding of the background technology of this application, and therefore may include prior art that is not known to those skilled in the art. Utility Model Content
[0005] To address the problem that traditional corrosion inhibitor filling methods rely heavily on manual operation, involving manual pouring or simple pipeline transportation, which is not only labor-intensive but also makes it difficult to accurately control the filling amount, this application provides a corrosion inhibitor filling device.
[0006] The corrosion inhibitor injection device provided in this application adopts the following technical solution:
[0007] A corrosion inhibitor filling device includes a mounting frame. A set of support arms are symmetrically fixed to the bottom of the mounting frame. A first diversion tank is provided between the two support arms. A second diversion tank is installed at the bottom of the first diversion tank. A corrosion inhibitor storage tank is provided at the bottom of the second diversion tank. A suction pump is installed at the top of one side of the mounting frame. The discharge end of the suction pump is connected to a filling pipe. The filling pipe is connected to the input end of the first diversion tank.
[0008] Preferably, a regulating valve is installed on the filling pipe, and the output end of the filling pipe passes through the inner wall of the support arm and is connected to the diversion tank.
[0009] Preferably, the input end of the suction pump is connected to a material pipe, and a set of diversion pipes is fixed at equal intervals between the second diversion tank, the first diversion tank, and the corrosion inhibitor storage tank.
[0010] Preferably, the support arm is connected to the inner wall of the diversion tank and the corrosion inhibitor storage tank by a fixed shaft for support.
[0011] Preferably, the bottom of the corrosion inhibitor storage tank has several filling and discharging pipes evenly distributed, and valves are installed on the filling and discharging pipes.
[0012] In summary, this application includes the following beneficial technical effects:
[0013] This application utilizes a mounting frame and support arms to form a stable base, while a fixed shaft further strengthens the tank connection, resisting operational vibrations and pressure. A suction pump, in conjunction with a regulating valve, allows for flexible control of the corrosion inhibitor delivery flow rate to meet the needs of different operating conditions. The two-stage diversion design of diversion tank one and diversion tank two ensures thorough mixing and uniform concentration of the corrosion inhibitor. The corrosion inhibitor storage tank, equipped with a filling and discharging pipe and valve, utilizes gravity to achieve directional and quantitative output. Attached Figure Description
[0014] Figure 1 This is a front view of a corrosion inhibitor dispensing device according to an embodiment of the application.
[0015] Figure 2 This is a schematic diagram of the structure of a corrosion inhibitor dispensing device according to an embodiment of the application.
[0016] Figure 3 This is a schematic diagram of the corrosion inhibitor storage tank in the application embodiment.
[0017] Explanation of reference numerals in the attached drawings: 1. Mounting bracket; 2. Support arm; 3. Filling pipe; 4. Suction pump; 5. Regulating valve; 6. Material pipe; 7. Diverter tank one; 8. Diverter tank two; 9. Corrosion inhibitor storage tank; 10. Diverter pipe; 11. Fixed shaft; 12. Filling and discharging pipe; 13. Valve. Detailed Implementation
[0018] The following is in conjunction with the appendix Figure 1-3 This application will be described in further detail.
[0019] This application discloses a corrosion inhibitor dispensing device. (Refer to...) Figures 1-2 The system includes a mounting frame 1, with a set of support arms 2 symmetrically fixed to the bottom of the mounting frame 1. A diversion tank 7 is located between the two support arms 2. A second diversion tank 8 is installed at the bottom of the first diversion tank 7. A corrosion inhibitor storage tank 9 is located at the bottom of the second diversion tank 8. Fixed shafts 11 for support are connected between the support arms 2 and the inner walls of the second diversion tank 8 and the corrosion inhibitor storage tank 9. The mounting frame 1, as the basic frame, together with the symmetrical support arms 2 at the bottom, forms a stable support platform for the first diversion tank 7, the second diversion tank 8, and the corrosion inhibitor storage tank 9.
[0020] In this application, a suction pump 4 is installed at the top of one side of the mounting frame 1. The discharge end of the suction pump 4 is connected to a filling pipe 3, which is connected to the input end of the distribution tank 7. A regulating valve 5 is installed on the filling pipe 3. The output end of the filling pipe 3 passes through the inner wall of the support arm 2 and communicates with the distribution tank 7. The suction pump 4 provides power to drive the delivery of the corrosion inhibitor. With the regulating valve 5 on the filling pipe 3, the delivery pressure and flow rate of the corrosion inhibitor can be precisely adjusted.
[0021] In this application, the input end of the suction pump 4 is connected to a material pipe 6, and a set of distribution pipes 10 are fixed at equal intervals between the second distribution tank 8, the first distribution tank 7, and the corrosion inhibitor storage tank 9. The corrosion inhibitor is initially dispersed in the first distribution tank 7, and then introduced into the second distribution tank 8 through the distribution pipes 10 to achieve secondary distribution. The two-stage distribution mechanism ensures that the corrosion inhibitor is fully mixed and evenly distributed before entering the storage tank, avoiding local uneven concentration and laying the foundation for subsequent precise injection.
[0022] like Figure 3 As shown, the bottom of the corrosion inhibitor storage tank 9 has several equally spaced filling and discharging pipes 12, each equipped with a valve 13. The filling and discharging pipes 12 at the bottom of the corrosion inhibitor storage tank 9, in conjunction with the valves 13, achieve directional output of the corrosion inhibitor through gravity. Operators can flexibly adjust the filling speed and single-use volume by controlling the opening and closing of the valves 13; in conjunction with the regulating valve 5, a full range of control can be achieved, from micro-additions to large-scale injections, precisely adapting to the corrosion inhibition needs of different equipment.
[0023] The implementation principle of the corrosion inhibitor dispensing device in this application embodiment is as follows:
[0024] The device is based on the mounting frame 1. The symmetrical support arms 2 at the bottom provide stable support for the first distribution tank 7, the second distribution tank 8, and the corrosion inhibitor storage tank 9. The fixed shaft 11 further reinforces each tank to ensure stable operation of the device. During operation, the suction pump 4 is started. The suction pump 4 draws corrosion inhibitor from the external storage source through the material pipe 6. After being pressurized by the suction pump 4, the corrosion inhibitor is transported along the filling pipe 3.
[0025] The regulating valve 5 on the filling pipe 3 controls the flow rate of the corrosion inhibitor. The corrosion inhibitor enters the first distribution tank 7 through the output end of the filling pipe 3, where it is initially dispersed. It then flows into the second distribution tank 8 via the distribution pipe 10, achieving secondary distribution. After two stages of distribution, the corrosion inhibitor is evenly distributed into the corrosion inhibitor storage tank 9 for temporary storage. When it is necessary to add corrosion inhibitor to the target equipment or pipeline, the valve 13 on the filling outlet pipe 12 at the bottom of the corrosion inhibitor storage tank 9 is opened. Under gravity, the corrosion inhibitor is precisely delivered to the designated location through the filling outlet pipe 12. By controlling the opening and closing degrees of the regulating valve 5 and valve 13, the amount and speed of corrosion inhibitor can be flexibly adjusted to meet the corrosion inhibition requirements under different working conditions, ensuring uniform and stable addition of the corrosion inhibitor and effectively improving the corrosion inhibition effect.
[0026] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.
[0027] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.
[0028] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
[0029] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A corrosion inhibitor dispensing device, comprising a mounting bracket (1), characterized in that: A set of support arms (2) are symmetrically fixed at the bottom of the mounting frame (1). A sub-diversion tank (7) is provided between the two support arms (2). A sub-diversion tank (8) is installed at the bottom of the sub-diversion tank (7). A corrosion inhibitor storage tank (9) is provided at the bottom of the sub-diversion tank (8). A suction pump (4) is installed at the top of one side of the mounting frame (1). A filling pipe (3) is connected to the discharge end of the suction pump (4). The filling pipe (3) is connected to the input end of the sub-diversion tank (7).
2. The corrosion inhibitor dispensing device according to claim 1, characterized in that: A regulating valve (5) is installed on the filling pipe (3). The output end of the filling pipe (3) passes through the inner wall of the support arm (2) and is connected to the diversion tank (7).
3. The corrosion inhibitor dispensing device according to claim 1, characterized in that: The input end of the suction pump (4) is connected to a material pipe (6), and a set of diversion pipes (10) are fixed at equal distances between the second diversion tank (8), the first diversion tank (7), and the corrosion inhibitor storage tank (9).
4. The corrosion inhibitor dispensing device according to claim 1, characterized in that: The support arm (2) is connected to the inner wall of the diversion tank (8) and the corrosion inhibitor storage tank (9) by a fixed shaft (11) for support.
5. The corrosion inhibitor dispensing device according to claim 1, characterized in that: The bottom of the corrosion inhibitor storage tank (9) has several filling and discharging pipes (12) evenly distributed, and valves (13) are installed on the filling and discharging pipes (12).