An automatic installation device for a motor rotor

Abstract

This invention provides an automatic motor rotor installation device, including a frame and a stator conveyor line and a rotor conveyor line disposed on one side of the frame. A YZ-axis drive mechanism is mounted on the frame, and a fixing plate is mounted on the output end of the YZ-axis drive mechanism. A gripping part for adsorbing the rotor is fixed at the bottom of the fixing plate. This automatic motor rotor installation device can realize the automated assembly of the stator and rotor through components such as the stator conveyor line, the rotor conveyor line, and the YZ-axis drive mechanism, greatly improving production efficiency. On the other hand, a worker's workstation is arranged on one side of the recovery conveyor line. The worker manually loads a full-load rotor tray onto the rotor conveyor line, and simultaneously uses a manual transfer installation component to manually assemble the rotor with the stator on the stator tray. The worker can simultaneously handle the loading of incoming rotors onto the rotor conveyor line and manually perform the stator and rotor assembly work, resulting in low overall cost and high efficiency.

Description

Technical Field

[0001] This utility model relates to the field of motors, specifically to an automatic installation device for motor rotors. Background Technology

[0002] With the development of technology, the application of small motors is becoming increasingly widespread, including in medical devices, automotive electronics, home appliances, automation equipment, smart wearables, drones, and many other fields. In recent years, the assembly technology of small motors has gradually shifted from manual labor to automation, intelligence, and precision. Currently, because different motor models require different assembly equipment, using fully automated motor assembly equipment for motors with relatively low production volumes would result in very high overall costs.

[0003] Therefore, there is a need to provide an automated installation device for motor rotors that can balance efficiency and cost to solve the above-mentioned technical problems. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides an automatic installation device for motor rotors, including a frame and a stator conveyor line, a rotor conveyor line, and a recycling conveyor line arranged sequentially on one side of the frame. The stator conveyor line carries a stator tray, and the rotor conveyor line carries a rotor tray. A YZ axis drive mechanism is installed on the frame, and a fixing plate is installed at the output end of the YZ axis drive mechanism. A gripping part for adsorbing rotors is fixed at the bottom of the fixing plate. The gripping part is movably located above the stator conveyor line and the rotor conveyor line. A pushing device for pushing empty rotor trays on the rotor conveyor line to the recycling conveyor line is installed on the rotor conveyor line. One side of the recycling conveyor line is a workstation for employees to load fully loaded rotor trays onto the rotor conveyor line.

[0005] Preferably, the YZ axis drive mechanism includes a Y-axis linear motor fixed on the frame, and a Z-axis cylinder is fixed to the output shaft of the Y-axis linear motor. The fixing plate is fixedly connected to the output end of the Z-axis cylinder.

[0006] The pushing device includes a cylinder fixed on the rotor conveyor frame, a push plate fixed at the output end of the cylinder, a baffle fixed on the rotor conveyor frame, and a notch provided on the rotor conveyor frame opposite the push plate. The cylinder pushes the push plate to push the unloaded rotor tray to the recycling conveyor line for recycling.

[0007] Preferably, the stator conveyor line includes a stator conveyor frame, with a stator active conveyor roller and a stator driven conveyor roller rotatably connected to both ends of the stator conveyor frame, and the stator active conveyor roller and the stator driven conveyor roller are connected by two stator conveyor belts. The bottom of the stator tray is placed on the two stator conveyor belts, and a stator conveyor motor is installed on the stator conveyor frame. The output shaft of the stator conveyor motor is fixedly connected to the end of the stator active conveyor roller.

[0008] Preferably, the rotor conveyor line includes a rotor conveyor frame, with a rotor active conveyor roller and a rotor driven conveyor roller rotatably connected to both ends of the rotor conveyor frame, the rotor active conveyor roller and the rotor driven conveyor roller being connected by a rotor conveyor belt, the bottom of the rotor tray being placed on the rotor conveyor belt, a rotor conveyor motor being installed on the rotor conveyor frame, and the output shaft of the rotor conveyor motor being fixedly connected to the end of the rotor active conveyor roller.

[0009] Preferably, the stator tray is provided with a stator mounting groove, and the rotor tray is provided with a rotor mounting groove in a strip array, and the rotor is installed in the rotor mounting groove.

[0010] Preferably, the bottom end of the gripping part is flat and in a horizontal state.

[0011] Preferably, the automatic installation equipment for the motor rotor further includes a manual transfer installation component, which includes a handheld positioning plate and a rotor adsorption transfer plate. The handheld positioning plate has a limiting hole for positioning and limiting the rotor, and the rotor adsorption transfer plate has magnetic rods for adsorbing the rotor fixed at equal intervals at its bottom.

[0012] Preferably, the top of the stator tray is provided with a positioning groove, and the bottom of the handheld positioning plate is provided with a positioning protrusion that loosely fits the positioning groove.

[0013] The positioning groove is a rectangular groove. Along the length of the handheld positioning plate, the length of the positioning groove is greater than the length of the positioning protrusion. Along the width of the handheld positioning plate, the width of the positioning groove is equal to the width of the positioning protrusion.

[0014] The beneficial effects of this utility model are:

[0015] This utility model discloses an automatic motor rotor installation device. By setting up stator and rotor conveyor lines, a YZ-axis drive mechanism drives a gripping unit to automatically pick up the rotor from the rotor conveyor line and install it into the stator on the stator conveyor line, achieving automated assembly of the stator and rotor and greatly improving production efficiency. On the other hand, a worker's workstation is arranged on one side of the recovery conveyor line. The worker manually loads a full-load rotor tray onto the rotor conveyor line, and simultaneously uses a manual transfer and installation component to manually assemble the rotor with the stator on the stator tray. The worker can simultaneously handle loading incoming rotors onto the rotor conveyor line and manually assemble the stator and rotor, resulting in low overall cost and high efficiency. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram showing the relative positions of the gripping parts of this utility model;

[0018] Figure 3 This is a schematic diagram of the stator tray in this utility model;

[0019] Figure 4 This is a schematic diagram of the handheld positioning plate and the rotor adsorption transfer plate in this utility model.

[0020] The diagram labels are as follows: 1. Frame; 2. Stator conveyor line; 3. Rotor conveyor line; 4. Stator tray; 5. Rotor tray; 6. YZ axis drive mechanism; 7. Fixing plate; 8. Gripping part; 9. Recycling conveyor line; 10. Pushing device; 101. Cylinder; 102. Push plate; 103. Baffle; 104. Notch;

[0021] 61. Y-axis linear motor; 62. Z-axis cylinder;

[0022] 21. Stator conveyor frame; 22. Stator drive conveyor roller; 23. Stator driven conveyor roller; 24. Stator conveyor belt; 25. Stator conveyor motor;

[0023] 31. Rotor conveyor frame; 32. Rotor driving conveyor roller; 33. Rotor driven conveyor roller; 34. Rotor conveyor belt; 35. Rotor conveyor motor;

[0024] 41. Stator mounting slot; 51. Rotor mounting slot;

[0025] a. Manual transfer installation components; a1. Handheld positioning plate; a11. Positioning protrusion; a12. Restriction hole; a2. Rotor adsorption transfer plate; a21. Magnetic rod. Detailed Implementation

[0026] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0027] Please refer to the following: Figures 1-2 An automated installation device for motor rotors is designed to automate the installation of motor stators and rotors, thereby improving production efficiency. The device has a compact overall structure, with all components working collaboratively to complete the assembly of the stator and rotor.

[0028] The equipment mainly includes a frame 1. On one side of the frame 1, a stator conveyor line 2, a rotor conveyor line 3, and a recycling conveyor line 9 are arranged in sequence. The stator conveyor line 2 is used to convey the stator tray 4 loaded with stators, the rotor conveyor line 3 is responsible for conveying the rotor tray 5 loaded with rotors, and the recycling conveyor line 9 is used to recycle the rotor tray 5 that has become empty after the rotor has been removed.

[0029] The frame 1 serves as the supporting structure for the entire equipment, providing a stable mounting base for other components. A YZ-axis drive mechanism 6 is mounted on the frame 1; this mechanism is a key component for achieving precise movement of the stator in space. The YZ-axis drive mechanism 6 includes a Y-axis linear motor 61 fixed to the frame 1. The output shaft of the Y-axis linear motor 61 is fixedly connected to a Z-axis cylinder 62, and the output end of the Z-axis cylinder 62 is fixedly connected to a fixing plate 7. Through the coordinated action of the Y-axis linear motor 61 and the Z-axis cylinder 62, the fixing plate 7 can achieve precise movement in the Y and Z axis directions.

[0030] A gripping part 8 is fixedly installed on the bottom of the fixing plate 7. The gripping part 8 can be a commonly used mechanical gripper or an electromagnet. When the gripping part 8 is an electromagnet, it will generate magnetism when energized, thereby attracting the iron rotor.

[0031] It should be noted that both the stator conveyor line 2 and the rotor tray 5 can be controlled to reach their designated positions by setting corresponding sensors. A positioning camera can be used to photograph and position the gripped rotor, enabling the YZ axis drive mechanism 6 to drive the gripping unit 8 to precisely assemble the rotor. These are all commonly used technologies in the prior art, and will not be elaborated upon here.

[0032] The rotor is initially placed on the rotor tray 5, which has multiple rotor mounting slots 51. The rotor is placed within these slots. Driven by the YZ-axis drive mechanism 6, the gripping part 8 moves above the rotor tray 5, adsorbs the rotor, and then moves it above the stator tray 4, gradually inserting the rotor into the stator mounting slots 41 on the stator tray 4, thus completing the assembly of the stator and rotor. After assembly, the YZ-axis drive mechanism 6 continues to reciprocate to perform the assembly of the next set of stator and rotor.

[0033] The specific structure of the stator conveyor line 2 is as follows: It includes a stator conveyor frame 21, with a stator drive conveyor roller 22 and a stator driven conveyor roller 23 rotatably connected to both ends of the stator conveyor frame 21. The stator drive conveyor roller 22 and the stator driven conveyor roller 23 are connected by two stator conveyor belts 24, and the bottom of the stator tray 4 is placed on these two stator conveyor belts 24. A stator conveyor motor 25 is also installed on the stator conveyor frame 21, and the output shaft of the stator conveyor motor 25 is fixedly connected to the end of the stator drive conveyor roller 22. When the stator conveyor motor 25 starts, it drives the stator drive conveyor roller 22 to rotate, which in turn drives the stator driven conveyor roller 23 to rotate through the stator conveyor belts 24, thus realizing the conveying of the stator tray 4 on the stator conveyor line 2.

[0034] The structure of the rotor conveyor line 3 is similar to that of the stator conveyor line 2: it includes a rotor conveyor frame 31, with a rotor active conveyor roller 32 and a rotor driven conveyor roller 33 rotatably connected to both ends of the rotor conveyor frame 31. The rotor active conveyor roller 32 and the rotor driven conveyor roller 33 are connected by a rotor conveyor belt 34, and the bottom of the rotor tray 5 is placed on the rotor conveyor belt 34. A rotor conveyor motor 35 is mounted on the rotor conveyor frame 31, and the output shaft of the rotor conveyor motor 35 is fixedly connected to the end of the rotor active conveyor roller 32. After the rotor conveyor motor 35 starts, it drives the rotor active conveyor roller 32 to rotate, which in turn drives the rotor driven conveyor roller 33 to rotate through the rotor conveyor belt 34, thus realizing the conveying of the rotor tray 5 on the rotor conveyor line 3. The rotor is installed in the rotor mounting slots 51 on the rotor tray 5, and these rotor mounting slots 51 are distributed in a strip array.

[0035] On the rotor conveyor line 3, a pushing device 10 is also installed to push the empty rotor tray 5 onto the recycling conveyor line 9. The pushing device 10 includes a cylinder 101 fixed on the rotor conveyor frame 31, and a push plate 102 is fixedly connected to the output end of the cylinder 101. A baffle 103 is also fixed on the rotor conveyor frame 31, and a notch 104 is provided on the rotor conveyor frame 31 directly opposite the push plate 102. When all the rotors on the rotor tray 5 are removed and it becomes empty, the cylinder 101 will be activated, pushing the push plate 102 forward, pushing the empty rotor tray 5 from the rotor conveyor line 3 across the notch 104 and onto the recycling conveyor line 9 for recycling by workers.

[0036] In addition, the equipment is equipped with a manual transfer and installation assembly a, which is used for manually assembling the rotor with the stator on the stator tray 4. The manual transfer and installation assembly a includes a handheld positioning plate a1 and a rotor adsorption transfer plate a2. The handheld positioning plate a1 has multiple limiting holes a12 for positioning and limiting the rotor, and the bottom of the rotor adsorption transfer plate a2 has multiple magnetic rods a21 for adsorbing the rotor fixed at equal intervals.

[0037] The top of the stator tray 4 is also provided with a positioning groove 42, and the bottom of the handheld positioning plate a1 is provided with a positioning protrusion a11 that cooperates with the positioning groove 42.

[0038] In this embodiment, the positioning groove 42 is a rectangular groove. Along the length of the handheld positioning plate a1, the length of the positioning groove 42 is greater than the length of the positioning protrusion a11. Along the width of the handheld positioning plate a1, the width of the positioning groove 42 is equal to the width of the positioning protrusion a11. After the positioning protrusion a11 fits into the positioning groove 42, it can push the handheld positioning plate a1 to move along the length of the positioning groove 42, so that the limiting hole a12 and the mounting groove 41 are aligned, and the rotor can be assembled from the limiting hole a12 onto the stator in the mounting groove 41, or the limiting hole a12 and the mounting groove 41 can be misaligned, so that when the rotor adsorption transfer plate a2 rises away, the handheld positioning plate a1 can limit the rotor on the stator.

[0039] In actual operation, the operator holds one end of the handheld positioning plate a1 with their left hand and inserts the positioning protrusion a11 into the positioning groove 42 on the stator tray 4, making the lower surface of the handheld positioning plate a1 in close contact with the upper surface of the stator tray 4. At this time, the limiting hole a12 will be aligned with the stator mounting groove 41 on the stator tray 4. Next, the operator holds the rotor adsorption transfer plate a2 with their right hand, causing the magnetic rod a21 at the bottom of the rotor adsorption transfer plate a2 to adsorb a row of rotors. Then, the rotor adsorption transfer plate a2 with the adsorbed rotors is moved along the limiting hole a12 to install a row of rotors onto the stator in the mounting groove 41. After installation, the operator moves the handheld positioning plate a1 horizontally, causing the limiting hole a12 and the mounting groove 41 to misalign. The edge of the limiting hole a12 presses against the rotor, and then the magnetic rod a21 moves away from the rotor, leaving the rotor mounted on the stator.

[0040] Through the coordinated work of the above components, the automatic installation equipment for the motor rotor can realize the automated installation of the stator and rotor, which greatly improves production efficiency, reduces labor costs, and ensures the accuracy and quality of installation.

[0041] Working principle of automatic motor rotor installation equipment:

[0042] Stator Conveying: The stator conveying line 2 consists of a stator conveying frame 21, a stator active conveyor roller 22, a stator driven conveyor roller 23, a stator conveyor belt 24, and a stator conveying motor 25. When the stator conveying motor 25 starts, it drives the stator active conveyor roller 22 to rotate, which in turn drives the stator driven conveyor roller 23 to rotate via the stator conveyor belt 24. This causes the stator tray 4 (containing stators) placed on the stator conveyor belt 24 to move along the stator conveying line 2 to the designated position.

[0043] Rotor Conveying: The structure of rotor conveying line 3 is similar to that of stator conveying line 2, consisting of rotor conveying frame 31, rotor active conveying roller 32, rotor driven conveying roller 33, rotor conveying belt 34, and rotor conveying motor 35. When rotor conveying motor 35 starts, it drives rotor active conveying roller 32 to rotate, which in turn drives rotor driven conveying roller 33 to rotate via rotor conveying belt 34. This causes the rotor tray 5 (containing the rotor) placed on rotor conveying belt 34 to move along rotor conveying line 3 to a designated position. The rotors are installed in rotor mounting slots 51 arranged in a strip-like array on rotor tray 5.

[0044] Rotor adsorption and assembly: The YZ-axis drive mechanism 6 on the frame 1 is a key component for achieving precise movement of the stator in space. The Y-axis linear motor 61 and the Z-axis cylinder 62 work together to enable the gripping part 8, which is fixed on the output end fixing plate 7 of the Z-axis cylinder 62, to move precisely in the Y and Z axes. Driven by the YZ-axis drive mechanism 6, the gripping part 8 moves above the rotor tray 5 and adsorbs the rotor in the rotor mounting slot 51.

[0045] After the rotor is adsorbed, the gripping part 8 moves above the stator tray 4 under the drive of the YZ axis drive mechanism 6, so that the rotor is gradually inserted into the stator mounting slot 41 on the stator tray 4, thus completing the assembly of the stator and rotor.

[0046] Empty rotor tray recycling: A pushing device 10 is installed on the rotor conveyor line 3 to push the empty rotor tray 5 onto the recycling conveyor line 9. The pushing device 10 includes a cylinder 101 fixed on the rotor conveyor frame 31, a push plate 102 fixedly connected to the output end of the cylinder 101, a baffle 103 fixed on the rotor conveyor frame 31, and a notch 104 provided on the rotor conveyor frame 31 directly opposite the push plate 102. When all the rotors on the rotor tray 5 are removed and it becomes empty, the cylinder 101 is activated, pushing the push plate 102 forward, pushing the empty rotor tray 5 from the rotor conveyor line 3 across the notch 104, and onto the recycling conveyor line 9 for recycling.

[0047] Cyclic operation: After the unloaded rotor tray 5 is pushed out, an employee on one side of the recycling conveyor line 9 manually places a full rotor tray 5 onto the rotor conveyor line 3. After assembly, the YZ axis drive mechanism 6 will continue to move back and forth to carry out the assembly of the next set of stators and rotors. At the same time, the stator conveyor line 2 and the rotor conveyor line 3 will continue to transport new stator trays 4 and rotor trays 5 to achieve continuous automated production.

[0048] Since rotor tray 5 has many rotors, the automatic assembly of the rotors by the gripping unit 8 takes a relatively long time. Meanwhile, an employee on one side of the recycling conveyor line 9 takes a stator tray 4 and a rotor tray 5 to be assembled, and then manually assembles the rotor with the stator on the stator tray 4 using the manual transfer and installation assembly component a. This allows employees to simultaneously handle the feeding of incoming rotors onto the rotor conveyor line 3 and manually assemble the stator and rotor, resulting in low overall cost and high efficiency.

[0049] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. An automatic installation device for motor rotors, characterized in that, The system includes a frame (1) and a stator conveyor line (2), a rotor conveyor line (3), and a recycling conveyor line (9) arranged sequentially on one side of the frame (1). The stator conveyor line (2) carries a stator tray (4), and the rotor conveyor line (3) carries a rotor tray (5). A YZ axis drive mechanism (6) is installed on the frame (1). A fixing plate (7) is installed at the output end of the YZ axis drive mechanism (6). A gripping part (8) for adsorbing rotors is fixed at the bottom of the fixing plate (7). The gripping part (8) is located above the stator conveyor line (2) and the rotor conveyor line (3). A pushing device (10) for pushing the empty rotor tray (5) on the rotor conveyor line (3) to the recycling conveyor line (9) is installed on the rotor conveyor line (3). One side of the recycling conveyor line (9) is a work station for employees to load the fully loaded rotor tray (5) onto the rotor conveyor line (3).

2. The automatic installation equipment for a motor rotor according to claim 1, characterized in that, The YZ axis drive mechanism (6) includes a Y-axis linear motor (61) fixed on the frame (1), and a Z-axis cylinder (62) is fixed to the output shaft of the Y-axis linear motor (61). The fixing plate (7) is fixedly connected to the output end of the Z-axis cylinder (62).

3. The automatic installation equipment for a motor rotor according to claim 1, characterized in that, The stator conveyor line (2) includes a stator conveyor frame (21), with a stator active conveyor roller (22) and a stator driven conveyor roller (23) rotatably connected to both ends of the stator conveyor frame (21). The stator active conveyor roller (22) and the stator driven conveyor roller (23) are connected by two stator conveyor belts (24). The bottom of the stator tray (4) is placed on the two stator conveyor belts (24). A stator conveyor motor (25) is installed on the stator conveyor frame (21), and the output shaft of the stator conveyor motor (25) is fixedly connected to the end of the stator active conveyor roller (22).

4. The automatic installation equipment for a motor rotor according to claim 3, characterized in that, The rotor conveyor line (3) includes a rotor conveyor frame (31), with a rotor active conveyor roller (32) and a rotor driven conveyor roller (33) rotatably connected to both ends of the rotor conveyor frame (31). The rotor active conveyor roller (32) and the rotor driven conveyor roller (33) are connected by a rotor conveyor belt (34). The bottom of the rotor tray (5) is placed on the rotor conveyor belt (34). A rotor conveyor motor (35) is installed on the rotor conveyor frame (31), and the output shaft of the rotor conveyor motor (35) is fixedly connected to the end of the rotor active conveyor roller (32).

5. The automatic installation equipment for a motor rotor according to claim 4, characterized in that, The stator tray (4) is provided with a stator mounting groove (41), and the rotor tray (5) is provided with a rotor mounting groove (51) in a strip array, and the rotor is installed in the rotor mounting groove (51).

6. The automatic installation equipment for a motor rotor according to claim 5, characterized in that, The pushing device (10) includes a cylinder (101) fixed on the rotor conveyor frame (31), a push plate (102) fixed at the output end of the cylinder (101), a baffle (103) fixed on the rotor conveyor frame (31), and a notch (104) provided on the rotor conveyor frame (31) directly opposite the push plate (102).

7. The automatic installation equipment for a motor rotor according to claim 1, characterized in that, The automatic installation equipment for the motor rotor also includes a manual transfer installation component (a), which includes a handheld positioning plate (a1) and a rotor adsorption transfer plate (a2). The handheld positioning plate (a1) has a limiting hole (a12) for positioning and limiting the rotor, and the rotor adsorption transfer plate (a2) has magnet rods (a21) for adsorbing the rotor fixed at equal intervals at the bottom.

8. The automatic installation equipment for a motor rotor according to claim 7, characterized in that, The stator tray (4) has a positioning groove (42) on the top, and the handheld positioning plate (a1) has a positioning protrusion (a11) at the bottom that loosely fits the positioning groove (42).

9. An automatic installation device for a motor rotor according to claim 8, characterized in that, The positioning groove (42) is a rectangular groove. Along the length direction of the handheld positioning plate (a1), the length of the positioning groove (42) is greater than the length of the positioning protrusion (a11). Along the width direction of the handheld positioning plate (a1), the width of the positioning groove (42) is equal to the width of the positioning protrusion (a11).

Images