Horizontal metal band saw machine

Abstract

The utility model relates to the technical field of horizontal sawing machine, concretely relates to a horizontal metal band sawing machine, including the chassis, still including cutting mechanism, cutting mechanism is located the top of chassis, and cutting mechanism includes clamping structure, cutting structure, lifting structure, and the metal sawing band is installed between two runner, and the fixed structure for holding fixed metal sawing band is equipped at metal sawing band, and the front side of protective cover is equipped with the cleaning structure for the surface cleaning of metal sawing band. Advantageous effects: the cutting fluid is jetted on the surface of metal sawing band during cutting by the cleaning structure, and when the depth of workpiece cutting by metal sawing band is deeper, the amount of waste chip is greater, and then the water amount jetted by cleaning structure is greater, and the water pressure is increased, the waste chip on the surface of metal sawing band is washed off, the waste chip adhered on the surface of metal sawing band is reduced, the abrasion of metal sawing band is reduced, and the breakage of metal sawing band is reduced.

Description

Technical Field

[0001] This utility model relates to the field of horizontal band sawing technology, and in particular to a horizontal metal band saw. Background Technology

[0002] A CNC horizontal metal band saw is a mechanical device used for cutting metal workpieces. It uses a saw blade as the cutting tool, and the cutting operation is achieved through horizontal movement. The application of CNC technology enables this type of metal band saw to achieve an automated and precise cutting process. A CNC horizontal metal band saw mainly consists of a machine body, a CNC system, a transmission system, and a cooling system, typically powered by a motor and transmission device. CNC horizontal metal band saws are widely used in the metal processing industry, and are particularly suitable for cutting large metal workpieces of various shapes and sizes.

[0003] By comparing a CNC horizontal metal band saw with patent publication number CN221269873U, this solution effectively reduces the direct transmission of vibrations generated during equipment operation to the ground through a bottom bearing component, a first damping component, a second damping component, a first limit tube, a second limit tube, a rubber connector, and a buffer spring. This prevents noise generation and avoids damage to the ground, ensuring a safe sound environment around the equipment. However, after the band saw has been cutting a workpiece for a long time, some debris may remain on the surface of the band saw. If this debris is not cleaned in time, the band saw may scratch the surface of the band saw during long-term movement due to friction with the device or workpiece. In severe cases, it may cause the band saw to break, resulting in unnecessary safety accidents. Utility Model Content

[0004] The purpose of this utility model is to provide a horizontal metal band saw to solve the above-mentioned problems.

[0005] This utility model achieves the above objectives through the following technical solutions:

[0006] A horizontal metal band saw includes a base frame and a cutting mechanism for cutting workpieces, the cutting mechanism being located above the base frame;

[0007] The cutting mechanism includes a clamping structure for holding and fixing the workpiece, a cutting structure for cutting the workpiece, and a lifting structure for raising and lowering the cutting structure.

[0008] The cutting structure includes a transverse slide rail that moves vertically above the base frame. A double-acting lead screw is rotatably mounted inside the transverse slide rail. An adjusting motor is mounted on the rotating end of the double-acting lead screw, and the output end of the adjusting motor is fixed to the rotating end of the double-acting lead screw via a coupling. Two sliding seats symmetrically arranged in the front-back direction are slidably mounted inside the transverse slide rail. A rotating wheel is rotatably mounted on the front end of the sliding seat, and a rotary motor is mounted on the rotating end of the rotating wheel. The output end of the rotary motor is fixed to the rotating end of the rotating wheel via a coupling. A metal saw blade is mounted between the two rotating wheels. A protective cover is provided at the front end of the rotating wheels. Multiple rollers are rotatably mounted on the surface of the base frame. A fixing structure for clamping and fixing the metal saw blade is provided at the metal saw blade. A cleaning structure for cleaning the surface of the metal saw blade is provided on the front side of the protective cover.

[0009] Preferred: The cleaning structure includes a water spray cylinder located on the front side of the protective cover. The water spray cylinder has a water storage chamber inside, which is a cone with the smaller end facing down. An adjusting column is slidably installed inside the water spray cylinder. The adjusting column is also a cone with the smaller end facing down. There is an angle between the side wall of the adjusting column and the inside of the water storage chamber. A water pump is located below the water spray cylinder. A water tank is located on the lower side of the base frame. A filter screen is installed on the upper end of the water tank. A water pipe is provided between the water spray cylinder and the water pump. A water suction pipe is provided between the water pump and the water tank. A water spray pipe is located on the side of the water spray cylinder near the metal saw blade. A control structure for controlling the amount of water sprayed inside the water spray cylinder is located above the water spray cylinder.

[0010] Preferably, the control structure includes a fixed plate positioned above the water spray cylinder, a connecting rod fixed between the fixed plate and the adjusting column, and the connecting rod being slidably connected to the water spray cylinder.

[0011] Preferably, the lifting structure includes a gantry frame located behind the horizontal slide rail, a vertical slide rail at the front end of the gantry frame, a one-way screw rotatably mounted inside the vertical slide rail, a lifting plate slidably mounted inside the vertical slide rail, the lifting plate being threadedly connected to the one-way screw, a lifting motor being mounted on the rotating end of the one-way screw, the output end of the lifting motor being fixed to the rotating end of the one-way screw via a coupling, the horizontal slide rail being fixedly connected to the lifting plate, a fixed plate being fixedly connected to the vertical slide rail, and the fixed plate being rotatably connected to the one-way screw.

[0012] Preferably, the fixing structure includes a sliding frame disposed above the transverse slide rail, and two sliding plates symmetrically arranged in the front-back direction are slidably installed inside the sliding frame. Two clamping wheels distributed in the front-back direction are installed at the bottom of the sliding plates, and the metal saw blade is located between the two clamping wheels.

[0013] Preferably, the upper part of the base frame near the water tank has two guide plates symmetrically arranged in the front-to-back direction.

[0014] Preferably, the sliding plate and the sliding frame are connected by bolts.

[0015] Compared with existing technologies, the beneficial effects are as follows:

[0016] The cleaning structure sprays cutting fluid onto the surface of the metal saw blade during cutting. As the metal saw blade cuts deeper into the workpiece, the amount of waste chips generated increases, resulting in a larger volume of water sprayed from the cleaning structure and increased water pressure. This effectively washes away the waste chips from the surface of the metal saw blade, reducing their adhesion and wear, and minimizing the likelihood of the metal saw blade breaking. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a spatial perspective view of a horizontal metal band saw according to the present invention;

[0019] Figure 2 This is a schematic diagram of the cutting structure of a horizontal metal band saw according to the present invention;

[0020] Figure 3 This is a schematic diagram of the structure between the rotary wheel and the metal saw band of a horizontal metal band saw according to the present invention;

[0021] Figure 4 This is a schematic diagram of the cleaning structure of a horizontal metal band saw according to the present invention;

[0022] Figure 5 This is a cross-sectional view of the internal structure of the water spray cylinder of a horizontal metal band saw according to this utility model;

[0023] Figure 6 This is a schematic diagram of the clamping structure of a horizontal metal band saw according to the present invention.

[0024] The annotations in the attached figures are explained as follows:

[0025] 100. Base frame; 201. Gantry frame; 202. Vertical slide rail; 203. One-way lead screw; 204. Lifting motor; 205. Lifting plate; 206. Horizontal slide rail; 207. Two-way lead screw; 208. Adjusting motor; 209. Sliding seat; 210. Rotary wheel; 211. Rotary motor; 212. Protective cover; 213. Metal saw band; 214. Sliding frame; 215. Sliding plate; 216. Clamping wheel; 217. Clamping hydraulic cylinder; 218. Clamping block; 219. Roller; 220. Fixing plate; 221. Water spray tube; 222. Connecting rod; 223. Water spray pipe; 224. Water pump; 225. Water suction pipe; 226. Water tank; 227. Filter screen; 228. Adjusting column; 229. Guide plate. Detailed Implementation

[0026] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0027] The present invention will be further described below with reference to the accompanying drawings:

[0028] like Figures 1-6 As shown, a horizontal metal band saw includes a base frame 100 and a cutting mechanism for cutting workpieces, the cutting mechanism being located above the base frame 100.

[0029] In this embodiment, the cutting mechanism includes a clamping structure for clamping and fixing the workpiece, a cutting structure for cutting the workpiece, and a lifting structure for raising and lowering the cutting structure.

[0030] The lifting structure includes a gantry frame 201 mounted above the base frame 100. A vertical slide rail 202 is provided at the front end of the gantry frame 201. A one-way screw 203 is rotatably installed inside the vertical slide rail 202. A lifting plate 205 is slidably installed inside the vertical slide rail 202. The lifting plate 205 is threadedly connected to the one-way screw 203. A lifting motor 204 is installed at the rotating end of the one-way screw 203. The output end of the lifting motor 204 is fixed to the rotating end of the one-way screw 203 through a coupling.

[0031] The cutting structure includes a transverse slide rail 206 located at the front end of the lifting plate 205. A bidirectional lead screw 207 is rotatably mounted inside the transverse slide rail 206. An adjusting motor 208 is mounted on the rotating end of the bidirectional lead screw 207. The output end of the adjusting motor 208 is fixed to the rotating end of the bidirectional lead screw 207 via a coupling. Two sliding seats 209 symmetrically arranged in the front-rear direction are slidably mounted inside the transverse slide rail 206. A rotating wheel 210 is rotatably mounted on the front end of the sliding seat 209. A rotary motor 211 is mounted on the rotating end of the rotating wheel 210. The output end of the rotary motor 211 is fixed to the rotating end of the rotating wheel 210 via a coupling. A metal saw blade 213 is mounted between the two rotating wheels 210. A protective cover 212 is provided at the front end of the rotating wheel 210. Multiple rollers 219 are rotatably mounted on the surface of the base frame 100. A fixing structure for clamping and fixing the metal saw blade 213 is provided at the metal saw blade 213. A cleaning structure for cleaning the surface of the metal saw blade 213 is provided on the front side of the protective cover 212.

[0032] The cleaning structure includes a water spray cylinder 221 located on the front side of the protective cover 212. The water spray cylinder 221 has a water storage chamber inside, which is a cone shape with the smaller end facing downwards. An adjusting column 228 is slidably installed inside the water spray cylinder 221. The adjusting column 228 is also a cone shape with the smaller end facing downwards, and there is an angle between the side wall of the adjusting column 228 and the interior of the water storage chamber. A water pump 224 is located below the water spray cylinder 221, and a water tank 226 is located on the lower side of the base frame 100. A filter screen 227 is installed at the top. A water pipe is provided between the water spray cylinder 221 and the water pump 224. A water pump 225 is provided between the water pump 224 and the water tank 226. A water spray pipe 223 is provided on the side of the water spray cylinder 221 near the metal saw blade 213. Two guide plates 229 are provided at the top of the base frame 100 near the water tank 226, which are symmetrically arranged in the front and back directions. A control structure for controlling the amount of water sprayed inside the water spray cylinder 221 is provided above the water spray cylinder 221.

[0033] The control structure includes a fixed plate 220 set above the water spray cylinder 221, the fixed plate 220 being fixedly connected to the vertical slide rail 202, the fixed plate 220 being rotatably connected to the one-way lead screw 203, and a connecting rod 222 being fixed between the fixed plate 220 and the adjusting column 228, the connecting rod 222 being slidably connected to the water spray cylinder 221.

[0034] The fixed structure includes a sliding frame 214 set above the transverse slide rail 206. Two sliding plates 215 symmetrically arranged in the front-back direction are slidably installed inside the sliding frame 214. Two clamping wheels 216 distributed in the front and back are installed at the bottom of the sliding plates 215. The metal saw blade 213 is located between the two clamping wheels 216. The sliding plates 215 and the sliding frame 214 are connected by bolts.

[0035] The clamping structure includes two clamping blocks 218 symmetrically arranged in the front-to-back direction below the gantry frame 201. The clamping blocks 218 are slidably connected to the base frame 100. A clamping hydraulic cylinder 217 is installed between the clamping blocks 218 and the base frame 100. The clamping blocks 218 are made of rubber. The cleaning structure sprays cutting fluid onto the surface of the metal saw blade 213 during cutting. At the same time, the deeper the metal saw blade 213 cuts the workpiece, the greater the amount of waste chips generated. Consequently, the amount of water sprayed by the cleaning structure increases, and the water pressure also increases. This further washes away the waste chips on the surface of the metal saw blade 213, reducing the adhesion of waste chips to the surface of the metal saw blade 213, reducing wear on the metal saw blade 213, and reducing the occurrence of breakage of the metal saw blade 213.

[0036] Working principle: First, the workpiece is transported between two clamping blocks 218. The two clamping hydraulic cylinders 217 are driven to move the two clamping blocks 218 towards each other to clamp and fix the workpiece in the middle. Then, the lifting motor 204 is driven to rotate the one-way screw 203, which moves the lifting plate 205 down and moves the metal saw blade 213 directly above the workpiece. Then, the rotary motor 211 is driven to rotate the rotating wheel 210, which makes the metal saw blade 213 rotate at high speed to cut the workpiece. The adjusting motor 208 is started to rotate the two-way screw 207, which moves the two sliding seats 209 away from each other and the two rotating wheels 210 away from each other, thereby adjusting the tension of the metal saw blade 213.

[0037] Then, when cutting the workpiece, the water pump 224 draws the cutting fluid from the water tank 226 into the water spray cylinder 221, and then sprays it outward through the water spray pipe 223, spraying it onto the surface of the metal saw blade 213. On the one hand, it cools and lubricates the metal saw blade 213, and on the other hand, it washes away the residual waste on the surface of the metal saw blade 213. The waste is carried by the cutting fluid into the water tank 226 below, and the cutting fluid is filtered by the filter screen 227 at the upper end of the water tank 226. The waste is filtered onto the filter screen 227, and then the water pump 224 circulates the filtered cutting fluid and sprays it out through the water spray pipe 223, so as to achieve the effect of recycling the cutting fluid.

[0038] When the metal saw blade 213 moves downward, it also drives the water spray pipe 221 downward. As a result, there will be a certain gap between the inner wall of the water storage chamber inside the water spray pipe 221 and the side wall of the adjusting column 228. The greater the downward movement of the water storage chamber, the larger the gap between the two, and the greater the amount of water sprayed through the water spray pipe 223. Therefore, when the metal saw blade 213 cuts the workpiece deeper, the amount of water sprayed by the water spray pipe 223 is greater and the spray pressure is also increased. This can better wash off the waste chips on the surface of the metal saw blade 213, reduce the waste chips adhering to the surface of the metal saw blade 213, reduce the wear of the metal saw blade 213, and reduce the occurrence of breakage of the metal saw blade 213.

[0039] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A horizontal metal band saw, comprising a base frame (100), characterized in that: It also includes a cutting mechanism for cutting workpieces, the cutting mechanism being located above the base frame (100); The cutting mechanism includes a clamping structure for clamping and fixing the workpiece, a cutting structure for cutting the workpiece, and a lifting structure for raising and lowering the cutting structure. The cutting structure includes a transverse slide rail (206) that is vertically movable above the base frame (100). A bidirectional lead screw (207) is rotatably mounted inside the transverse slide rail (206). An adjusting motor (208) is mounted on the rotating end of the bidirectional lead screw (207). The output end of the adjusting motor (208) is fixed to the rotating end of the bidirectional lead screw (207) via a coupling. Two sliding seats (209) symmetrically arranged in the front-back direction are slidably mounted inside the transverse slide rail (206). A rotating wheel (210) is rotatably mounted at the front end of each sliding seat (209). A rotary motor (211) is installed at the rotating end. The output end of the rotary motor (211) is fixed to the rotating end of the wheel (210) via a coupling. A metal saw blade (213) is installed between the two wheels (210). A protective cover (212) is provided at the front end of the wheel (210). Multiple rollers (219) are rotatably installed on the surface of the base frame (100). A fixing structure for clamping and fixing the metal saw blade (213) is provided at the metal saw blade (213). A cleaning structure for cleaning the surface of the metal saw blade (213) is provided on the front side of the protective cover (212).

2. The horizontal metal band saw according to claim 1, characterized in that: The cleaning structure includes a water spray cylinder (221) disposed on the front side of the protective cover (212). The water spray cylinder (221) has a water storage chamber inside, which is a cone with its smaller end facing downwards. An adjusting column (228) is slidably installed inside the water spray cylinder (221). The adjusting column (228) is also a cone with its smaller end facing downwards, and there is an angle between the side wall of the adjusting column (228) and the interior of the water storage chamber. A water pump (224) is disposed below the water spray cylinder (221). The base frame (100) The lower side is provided with a water tank (226), and a filter screen (227) is installed at the upper end of the water tank (226). A water pipe is provided between the water spray cylinder (221) and the water pump (224). A water pumping pipe (225) is provided between the water pump (224) and the water tank (226). A water spray pipe (223) is provided on the side of the water spray cylinder (221) near the metal saw blade (213). A control structure for controlling the amount of water sprayed inside the water spray cylinder (221) is provided above the water spray cylinder (221).

3. A horizontal metal band saw according to claim 2, characterized in that: The control structure includes a fixing plate (220) disposed above the water spray cylinder (221), and a connecting rod (222) fixed between the fixing plate (220) and the adjusting column (228), and the connecting rod (222) is slidably connected to the water spray cylinder (221).

4. A horizontal metal band saw according to claim 3, characterized in that: The lifting structure includes a gantry frame (201) located behind the horizontal slide rail (206). A vertical slide rail (202) is provided at the front end of the gantry frame (201). A one-way screw (203) is rotatably installed inside the vertical slide rail (202). A lifting plate (205) is slidably installed inside the vertical slide rail (202). The lifting plate (205) is threadedly connected to the one-way screw (203). A lifting motor (204) is installed at the rotating end of the one-way screw (203). The output end of the lifting motor (204) is fixed to the rotating end of the one-way screw (203) through a coupling. The horizontal slide rail (206) is fixedly connected to the lifting plate (205). A fixing plate (220) is fixedly connected to the vertical slide rail (202). The fixing plate (220) is rotatably connected to the one-way screw (203).

5. A horizontal metal band saw according to claim 4, characterized in that: The fixing structure includes a sliding frame (214) disposed above the transverse slide rail (206). Two sliding plates (215) symmetrically arranged in the front-back direction are slidably installed inside the sliding frame (214). Two clamping wheels (216) distributed in the front-back direction are installed at the bottom of the sliding plates (215). The metal saw blade (213) is located between the two clamping wheels (216).

6. A horizontal metal band saw according to claim 5, characterized in that: Two guide plates (229) are provided on the upper end of the base frame (100) near the water tank (226) in the front-back direction.

7. A horizontal metal band saw according to claim 6, characterized in that: The sliding plate (215) and the sliding frame (214) are connected by bolts.

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