A mixing-extruding device for cable compound

Abstract

The utility model relates to cable material preparation technical field, and disclose a kind of for cable material preparation's internal mixer extrusion device, including extrusion pipe, the reducer one is fixedly connected in extrusion pipe right side, the motor one is fixedly connected in reducer one right side, the spiral conveying vane one is rotatably connected in extrusion pipe inside, by being set up, start motor four, and then make its stirring frame stir internal cable raw material, and in the stirring process, its bevel gear one synchronous belt drive bevel gear two rotation, and in the continuous rotation process of bevel gear two, make its synchronous belt drive stirring frame reciprocate up and down, and then make its stirring frame also can reciprocate up and down in the rotation stirring process, and further improve the mixing effect of internal cable raw material, to avoid cable raw material to appear mixed uneven phenomenon in subsequent long time feeding process, to further improve the extrusion quality of subsequent cable production.

Description

Technical Field

[0001] This utility model relates to the field of cable material preparation technology, specifically to a mixing and extrusion device for preparing cable materials. Background Technology

[0002] Cable materials (such as polyethylene, polyvinyl chloride, flame-retardant polyolefins, etc.) need to be uniformly plasticized through mixing and extrusion processes. Cable materials are generally manufactured into granules by extrusion, using a auger disc for extrusion to improve plasticization quality.

[0003] According to the patent application CN214871907 U, "A mixing and extrusion device for preparing fire-retardant cable material is described, wherein an extrusion tube is provided on one side of the feed pipe and the extrusion tube and the feed pipe are integrated into one structure; a leveling tube is provided on one side of the extrusion tube and the leveling tube and the extrusion tube are integrated into one structure; a secondary shaft is installed inside the leveling tube and the secondary shaft and the leveling tube are rotatably connected through a bearing seat; an extrusion auger is provided on the outside of the secondary shaft and the extrusion auger is welded to the secondary shaft; and an extrusion tube is installed below the leveling tube and the extrusion tube is fixedly connected to the leveling tube."

[0004] Regarding the above description, the applicant believes the following issues exist:

[0005] In the process of using this utility model, the flame-retardant additive of the production raw material is fed into the inside of the feeding pipe through the feeding hopper. The first motor is started, and the first motor drives the main shaft to rotate after being reduced in speed by the first reducer. This drives the extrusion auger to rotate, thus conveying the material from the feeding pipe to the inside of the extrusion pipe. The material is then extruded through the extrusion pipe to complete the mixing of all the raw materials. The extruded material is then extruded into the inside of the uniform material pipe. However, in actual use, this device directly feeds the raw material from the feeding hopper into the inside of the feeding pipe. During the long feeding process, since cable raw materials are composed of multiple components with large differences in density and mass, uneven mixing is likely to occur during the long feeding process. This can affect the extrusion quality during the extrusion process. Therefore, it is necessary to improve the mixing and extrusion device for cable material preparation. Utility Model Content

[0006] The purpose of this invention is to provide a mixing and extrusion apparatus for preparing cable materials, so as to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a mixing and extrusion device for preparing cable materials, comprising an extrusion tube, a reducer fixedly connected to the right side of the extrusion tube, a motor fixedly connected to the right side of the reducer, a spiral conveying blade rotatably connected inside the extrusion tube, a reducer fixedly connected to the left side of the extrusion tube, a motor fixedly connected to the left side of the reducer, a spiral conveying blade rotatably connected inside the extrusion tube, a stirring and feeding mechanism provided at the top of the extrusion tube, an extrusion tube fixedly connected to the bottom of the extrusion tube, and a cutting mechanism provided on the right side of the extrusion tube;

[0008] The mixing and feeding mechanism includes a feeding component and a mixing component. The mixing component is located inside the feeding component. The first spiral conveying blade and the first motor are both fixedly connected to the first reducer via a coupling. The second spiral conveying blade and the second motor are both fixedly connected to the second reducer via a coupling.

[0009] The feeding assembly includes an insulated chamber, which is fixedly connected to the top of the extrusion tube. A fixed frame is fixedly connected to the right side of the insulated chamber, and a motor is fixedly connected to the right side of the fixed frame. A trapezoidal screw is fixedly connected to the output end of the motor, and a baffle is threaded onto the outside of the trapezoidal screw. A guide post is fixedly connected inside the fixed frame to facilitate material feeding control.

[0010] Preferably, the baffle is slidably connected to the outside of the guide post, and a groove is provided at the position corresponding to the baffle in the heat preservation chamber, and the baffle is slidably connected in the groove, which facilitates the left and right movement of the baffle.

[0011] Preferably, the stirring assembly includes a fourth motor, which is fixedly connected to the top of the insulation chamber. A first bevel gear is fixedly connected to the output end of the fourth motor. A limit rod is fixedly connected to the bottom of the first bevel gear. A stirring frame is slidably connected to the outside of the limit rod. A fixed frame is fixedly connected inside the insulation chamber. A second bevel gear is rotatably connected to the inner left wall of the fixed frame. A turntable is fixedly connected to the left side of the second bevel gear. A push rod is rotatably connected to the left side of the turntable. A slide is rotatably connected to the end of the push rod away from the turntable, which facilitates uniform stirring of the cable raw material to be fed.

[0012] Preferably, the bevel gears mesh with each other, and the slide is slidably connected to the outside of the fixed frame, which facilitates the synchronous up and down movement of the slide.

[0013] Preferably, the slide and the stirring rack are provided with holes at corresponding positions, and the stirring rack is rotatably connected in the holes, and the bevel gear is rotatably connected to the inner side of the bottom of the fixed frame, so as to facilitate synchronously driving the stirring rack to rotate.

[0014] Preferably, the cutting mechanism includes a support frame, which is fixedly connected to the right side of the extrusion tube. A motor is fixedly connected to the bottom of the support frame, and a rotary table is fixedly connected to the output end of the motor. A pull rod is rotatably connected to the top of the rotary table, and a cutter is rotatably connected to the end of the pull rod away from the rotary table, which facilitates the rapid cutting of the extruded cable material after extrusion.

[0015] Preferably, a groove is provided at the position corresponding to the cutter on the extrusion tube, and the cutter is slidably connected in the groove, which facilitates the reciprocating movement of the cutter from left to right.

[0016] Compared with the prior art, this utility model provides a mixing and extrusion apparatus for preparing cable materials, which has the following beneficial effects:

[0017] 1. The mixing and extrusion device for cable material preparation, through the set mixing and feeding mechanism, starts the motor four, which in turn causes the mixing frame to mix the internal cable raw materials. During the mixing process, the first bevel gear synchronously drives the second bevel gear to rotate. As the second bevel gear continues to rotate, it synchronously drives the mixing frame to move up and down. This allows the mixing frame to move up and down during the rotation and mixing process, thereby further improving the mixing effect of the internal cable raw materials. This prevents uneven mixing of the cable raw materials during subsequent long-term feeding, thereby further improving the extrusion quality of the cable production.

[0018] 2. The internal mixing and extrusion device for cable material preparation, through the set cutting mechanism, starts motor five, which drives the rotary table to rotate, and then the rotary table pulls the pull rod to move, so that the pull rod moves synchronously, and the cutter moves back and forth, thereby quickly cutting the falling cable raw material. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the appearance and structure of this utility model;

[0021] Figure 2 This is a front sectional view of the present invention.

[0022] Figure 3 This is a schematic diagram of the external structure of the mixing and feeding mechanism of this utility model;

[0023] Figure 4 This is a schematic diagram of the unfolded structure of the feeding assembly of this utility model;

[0024] Figure 5 This is a schematic diagram of the unfolded structure of the stirring assembly of this utility model;

[0025] Figure 6 This is a schematic diagram of the unfolded structure of the cutting mechanism of this utility model.

[0026] In the diagram: 1. Extrusion tube; 2. Reducer 1; 3. Motor 1; 4. Reducer 2; 5. Motor 2; 6. Mixing and feeding mechanism; 7. Extrusion tube; 8. Cutting mechanism; 9. Spiral conveyor blade 1; 10. Spiral conveyor blade 2; 61. Feeding assembly; 62. Mixing assembly; 611. Insulation chamber; 612. Fixing frame; 613. Motor 3; 614. Trapezoidal screw; 615. Baffle; 616. Guide column; 621. Motor 4; 622. Fixing frame; 623. Bevel gear 1; 624. Limiting rod; 625. Bevel gear 2; 626. Turntable; 627. Push rod; 628. Slide; 629. Mixing rack; 81. Support frame; 82. Motor 5; 83. Rotary disc; 84. Pull rod; 85. Cutter. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0029] Example 1:

[0030] Based on existing technology, this device directly feeds raw materials from the feed hopper into the conveying pipe. However, during prolonged feeding, the cable raw material contains multiple components with significant differences in density and mass, leading to uneven mixing and potentially affecting extrusion quality. Please refer to [link to relevant documentation]. Figure 1-6This utility model provides a technical solution: a mixing and extrusion device for preparing cable materials, including an extrusion tube 1, a reducer 2 fixedly connected to the right side of the extrusion tube 1, a motor 3 fixedly connected to the right side of the reducer 2, a spiral conveying blade 9 rotatably connected inside the extrusion tube 1, a reducer 4 fixedly connected to the left side of the extrusion tube 1, a motor 5 fixedly connected to the left side of the reducer 4, a spiral conveying blade 10 rotatably connected inside the extrusion tube 1, a mixing and feeding mechanism 6 provided at the top of the extrusion tube 1, an extrusion tube 7 fixedly connected to the bottom of the extrusion tube 1, and a cutting mechanism 8 provided on the right side of the extrusion tube 7;

[0031] The mixing and feeding mechanism 6 includes a feeding component 61 and a mixing component 62. The mixing component 62 is located inside the feeding component 61. The first spiral conveying blade 9 and the first motor 3 are both fixedly connected to the first reducer 2 through a coupling. The second spiral conveying blade 10 and the second motor 5 are both fixedly connected to the second reducer 4 through a coupling.

[0032] The feeding assembly 61 includes an insulated chamber 611, which is fixedly connected to the top of the extrusion tube 1. A fixed frame 612 is fixedly connected to the right side of the insulated chamber 611. A motor 613 is fixedly connected to the right side of the fixed frame 612. A trapezoidal screw 614 is fixedly connected to the output end of the motor 613. A baffle 615 is threaded onto the outside of the trapezoidal screw 614. A guide post 616 is fixedly connected inside the fixed frame 612 to facilitate material feeding control.

[0033] Furthermore, the baffle 615 is slidably connected to the outside of the guide post 616, and the insulation chamber 611 is provided with a groove at the corresponding position of the baffle 615, and the baffle 615 is slidably connected in the groove, which makes it easy to pull the baffle 615 to move left and right.

[0034] Furthermore, the stirring assembly 62 includes a motor 621, which is fixedly connected to the top of the insulation chamber 611. A bevel gear 623 is fixedly connected to the output end of the motor 621. A limit rod 624 is fixedly connected to the bottom of the bevel gear 623. A stirring frame 629 is slidably connected to the outside of the limit rod 624. A fixing frame 622 is fixedly connected inside the insulation chamber 611. A bevel gear 625 is rotatably connected to the inner left side of the fixing frame 622. A turntable 626 is fixedly connected to the left side of the bevel gear 625. A push rod 627 is rotatably connected to the left side of the turntable 626. A slide 628 is rotatably connected to the end of the push rod 627 away from the turntable 626, which facilitates uniform stirring of the cable raw materials to be fed.

[0035] Furthermore, bevel gear 623 and bevel gear 625 mesh with each other, and slide 628 is slidably connected to the outside of fixed frame 622, which facilitates synchronous up and down movement of slide 628.

[0036] Furthermore, holes are provided at corresponding positions of the slide 628 and the stirring rack 629, and the stirring rack 629 is rotatably connected in the holes, and the bevel gear 623 is rotatably connected to the inner side of the bottom of the fixed frame 622, so as to synchronously drive the stirring rack 629 to rotate.

[0037] Example 2:

[0038] Given the current limitations of existing technologies that require cutting the raw materials for extruded cables, please refer to [link / reference]. Figure 6 Furthermore, in conjunction with Embodiment 1, the cutting mechanism 8 includes a support frame 81, which is fixedly connected to the right side of the extrusion tube 7. A motor 82 is fixedly connected to the bottom of the support frame 81, and a rotary table 83 is fixedly connected to the output end of the motor 82. A pull rod 84 is rotatably connected to the top of the rotary table 83, and a cutter 85 is rotatably connected to the end of the pull rod 84 away from the rotary table 83, which facilitates the rapid cutting of the extruded cable material after extrusion.

[0039] Furthermore, a groove is provided at the position corresponding to the extrusion tube 7 and the cutter 85, and the cutter 85 is slidably connected in the groove, which facilitates the left and right movement of the cutter 85 back and forth.

[0040] In actual operation, when the device is in use, and the control systems of motors 1 (3), 2 (5), 3 (613), 4 (621), and 5 (82) are existing technologies, they can be microprocessors, programmable logic controllers (PLCs), microcontrollers, motion controllers, etc. First, before feeding, the cable raw material is transported into the insulation chamber. Then, through the set stirring and feeding mechanism 6, motor 4 (621) is started. Motor 4 (621) drives bevel gear 1 (623) to rotate, which in turn synchronously drives the limit rod 624 to rotate. This process of rotating the limit rod 624... The mixing rack 629 rotates synchronously, causing it to mix the internal cable raw materials. During mixing, the first bevel gear 623 synchronously drives the second bevel gear 625 to rotate, which in turn drives the turntable 626 to rotate. The turntable 626 then pushes the push rod 627 to move, which in turn pushes the slide 628 to move. The slide 628 then moves the mixing rack 629 downwards. As the second bevel gear 625 continues to rotate, it synchronously drives the mixing rack 629 to move up and down repeatedly, thus mixing the internal cable raw materials. 9. During the rotary stirring process, it can also move up and down reciprocally, thereby further improving the mixing effect of the internal cable raw materials. This prevents uneven mixing of the cable raw materials during subsequent long-term feeding. After mixing is completed, motor 613 is started, which synchronously drives the trapezoidal screw 614 to rotate. During the rotation of the trapezoidal screw 614, the baffle 615 moves along the guide post 616, thereby opening the bottom feed port of the insulation chamber 611. This allows the cable raw materials to fall into the extrusion tube 1 under the action of gravity. Then, motor 5 is started synchronously. Motor 25 synchronously drives the spiral conveyor blade 210 to rotate, squeezing the raw material into the extrusion tube 1. At the same time, motor 13 is started synchronously, driving the spiral conveyor blade 9 to rotate, thus evenly squeezing the extruded raw material into the outlet of the extrusion tube 1. Subsequently, it is discharged from the extrusion tube 7. During the discharge process, the cutting mechanism 8 is set up, and motor 582 is started. Motor 582 drives the rotating disk 83 to rotate, and the rotating disk 83 pulls the pull rod 84 to move. The pull rod 84 is synchronously driven, and the cutter 85 moves back and forth, thus quickly cutting the falling cable raw material.

[0041] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. A mixing and extrusion apparatus for preparing cable materials, comprising an extrusion tube (1), characterized in that: A speed reducer (2) is fixedly connected to the right side of the extrusion tube (1), a motor (3) is fixedly connected to the right side of the speed reducer (2), a spiral conveying blade (9) is rotatably connected inside the extrusion tube (1), a speed reducer (4) is fixedly connected to the left side of the extrusion tube (1), a motor (5) is fixedly connected to the left side of the speed reducer (4), a spiral conveying blade (10) is rotatably connected inside the extrusion tube (1), a stirring and feeding mechanism (6) is provided at the top of the extrusion tube (1), an extrusion tube (7) is fixedly connected to the bottom of the extrusion tube (1), and a cutting mechanism (8) is provided on the right side of the extrusion tube (7). The mixing and feeding mechanism (6) includes a feeding assembly (61) and a mixing assembly (62). The mixing assembly (62) is located inside the feeding assembly (61). The first spiral conveying blade (9) and the first motor (3) are fixedly connected to the first reducer (2) through a coupling. The second spiral conveying blade (10) and the second motor (5) are fixedly connected to the second reducer (4) through a coupling. The feeding assembly (61) includes a heat preservation chamber (611), which is fixedly connected to the top of the extrusion tube (1). A fixing frame (612) is fixedly connected to the right side of the heat preservation chamber (611). A motor (613) is fixedly connected to the right side of the fixing frame (612). A trapezoidal screw (614) is fixedly connected to the output end of the motor (613). A baffle (615) is threaded onto the outside of the trapezoidal screw (614). A guide post (616) is fixedly connected inside the fixing frame (612).

2. The internal mixing and extrusion apparatus for preparing cable materials according to claim 1, characterized in that: The baffle (615) is slidably connected to the outside of the guide post (616), and the heat preservation chamber (611) is provided with a groove at the corresponding position of the baffle (615), and the baffle (615) is slidably connected in the groove.

3. The internal mixing and extrusion apparatus for preparing cable materials according to claim 1, characterized in that: The stirring assembly (62) includes a motor four (621), which is fixedly connected to the top of the heat preservation chamber (611). A bevel gear one (623) is fixedly connected to the output end of the motor four (621). A limit rod (624) is fixedly connected to the bottom of the bevel gear one (623). A stirring frame (629) is slidably connected to the outside of the limit rod (624). A fixing frame (622) is fixedly connected inside the heat preservation chamber (611). A bevel gear two (625) is rotatably connected to the inner left side of the fixing frame (622). A turntable (626) is fixedly connected to the left side of the bevel gear two (625). A push rod (627) is rotatably connected to the left side of the turntable (626). A slide (628) is rotatably connected to the end of the push rod (627) away from the turntable (626).

4. The internal mixing and extrusion apparatus for preparing cable materials according to claim 3, characterized in that: The first bevel gear (623) and the second bevel gear (625) mesh with each other, and the slide (628) is slidably connected to the outside of the fixed frame (622).

5. A mixing and extrusion apparatus for preparing cable materials according to claim 3, characterized in that: The slide (628) and the stirring rack (629) are provided with holes at corresponding positions, and the stirring rack (629) is rotatably connected in the holes, and the bevel gear (623) is rotatably connected to the inner side of the bottom of the fixed frame (622).

6. A mixing and extrusion apparatus for preparing cable materials according to claim 1, characterized in that: The cutting mechanism (8) includes a support frame (81), which is fixedly connected to the right side of the extrusion tube (7). A motor (82) is fixedly connected to the bottom of the support frame (81), and a rotary table (83) is fixedly connected to the output end of the motor (82). A pull rod (84) is rotatably connected to the top of the rotary table (83), and a cutter (85) is rotatably connected to the end of the pull rod (84) away from the rotary table (83).

7. A mixing and extrusion apparatus for preparing cable materials according to claim 6, characterized in that: The extrusion tube (7) has a groove at the corresponding position of the cutter (85), and the cutter (85) is slidably connected in the groove.

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