Automobile carpet surface texture suppression apparatus

Abstract

The utility model relates to the carpet hot press forming technical field discloses automobile carpet surface texture pressing equipment, including support fixed block, the outside fixed connection of support fixed block has cleaning mechanism, the outside fixed connection of support fixed block has fixed establishment, the cleaning mechanism includes the drive assembly for driving, the outside fixed connection of drive assembly has connection rotary column no.

Description

Technical Field

[0001] This utility model relates to the field of carpet hot pressing molding technology, and in particular to equipment for pressing the surface texture of automotive carpets. Background Technology

[0002] As an important component of automotive interiors, car carpets not only serve a decorative purpose but also provide sound insulation, noise reduction, and anti-slip functions, significantly enhancing the comfort and safety of vehicles. With the rapid development of the automotive industry, consumers have increasingly higher demands for the quality of automotive interiors. Therefore, the molding precision, appearance quality, and production efficiency of car carpets have become important indicators for measuring the manufacturing level of automotive interiors.

[0003] In the production of automotive carpets, thermoforming is one of the key processes. The principle is to heat the carpet material, which is usually a multi-layered composite structure, such as a fabric layer, a cushioning layer, and a base layer, until it softens. Then, pressure is applied through a mold to shape the material according to the mold. After cooling, the desired three-dimensional shape is obtained.

[0004] In the fixing process, traditional fixing mechanisms typically use simple mechanical clamping methods, which make it difficult to control the clamping force. When the clamping force is too small, the carpet is prone to displacement during the hot pressing process, resulting in dimensional deviations in the formed carpet. When the clamping force is too large, it may damage the fabric layer on the carpet surface, affecting product quality. Traditional fixing mechanisms have a slow response speed, making it difficult to adapt to the high-speed operation requirements of modern production lines. In response to the above problems, an automotive carpet surface texture pressing equipment is proposed. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a texture pressing device for automotive carpet surfaces, which aims to improve the problem that some existing devices cannot clean the mold surface.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] An automotive carpet surface texture pressing device includes a support fixing block, a cleaning mechanism fixedly connected to the outside of the support fixing block, a fixing mechanism fixedly connected to the outside of the support fixing block, a driving component for driving, a connecting rotating column one fixedly connected to the outside of the driving component, the driving component being fixedly connected to the outside of the support fixing block, a rotating connecting rod one rotatably connected to the outside of the connecting rotating column one, a supporting rotating column rotatably connected to the outside of the rotating connecting rod one (i.e., the end away from the connecting rotating column one), a rotating connecting rod two rotatably connected to the outside of the supporting rotating column, and a connecting support column fixedly connected to the outside of the rotating connecting rod two.

[0008] As a further description of the above technical solution:

[0009] The fixing mechanism includes a telescopic cylinder 2, the drive end of which is fixedly connected to a connecting telescopic rod 2, and the outside of the connecting telescopic rod 2 is fixedly connected to a connecting rotating column 2.

[0010] As a further description of the above technical solution:

[0011] The external of the connecting support column is rotatably connected to a rotating connecting rod three, the external of the rotating connecting rod three is slidably connected to a support rail, the external of the support rail is fixedly connected to a support connecting plate, the external of the support connecting plate is fixedly connected to the external of the supporting rotating column, the driving assembly includes a telescopic cylinder one, the driving end of the telescopic cylinder one is fixedly connected to a connecting telescopic rod one, and the external of the telescopic cylinder one is rotatably connected to the external of the supporting fixed block.

[0012] As a further description of the above technical solution:

[0013] The outer side of the first connecting telescopic rod is slidably connected to the outside of the support fixing block, and the outer side of the first connecting telescopic rod is fixedly connected to the outside of the first connecting rotating column.

[0014] As a further description of the above technical solution:

[0015] The first and second rotating connecting rods are rotatably connected to the outside of the support fixing block, and the third rotating connecting rod is rotatably connected to the outside of the support fixing block.

[0016] As a further description of the above technical solution:

[0017] The external support connecting plate is fixedly connected to the external support fixing block, the external support track is fixedly connected to the external support fixing block, and a cleaning flexible brush is slidably connected to the external support fixing block.

[0018] As a further description of the above technical solution:

[0019] A rotating connecting block is rotatably connected to the outside of the second rotating column, and a rotating connecting net is fixedly connected to the outside of the rotating connecting block;

[0020] As a further description of the above technical solution:

[0021] The rotating connecting net is rotatably connected to the outside of the supporting fixing block, the rotating connecting block is rotatably connected to the outside of the supporting fixing block, the telescopic cylinder two is fixedly connected to the outside of the connecting protective shell, the connecting protective shell is fixedly connected to the outside of the supporting fixing block, and the telescopic rod two is slidably connected to the outside of the supporting fixing block.

[0022] This utility model has the following beneficial effects:

[0023] 1. In this utility model, automated cleaning reduces downtime. The flexible brush conforms to the contour of the mold cavity, removing fine fibers, adhesive residue, and other foreign objects, thus reducing the product defect rate. The cooperation between the support track and the rotating components ensures the operation of the brush and avoids scratching the mold surface during cleaning. The storage design prevents the brush from being exposed to dust for a long time, extending its service life. At the same time, it avoids interference with the hot pressing process, ensuring continuous and stable operation of the equipment. It can also reduce the uneven texture caused by texture pressing, ensuring the integrity of the carpet texture.

[0024] 2. In this utility model, automated fixing is achieved through mechanical linkage, which reduces positioning operation errors and reduces molding defects caused by position offset. The rotating connecting net can be adapted to materials of different sizes, with a large contact area and uniform force, avoiding local pressure deformation of materials. The telescopic cylinder drive has a rapid response. Attached Figure Description

[0025] Figure 1 This is a three-dimensional schematic diagram of the automotive carpet surface texture pressing device proposed in this utility model.

[0026] Figure 2 This is a schematic diagram of the structure of the automotive carpet surface texture pressing device proposed in this utility model;

[0027] Figure 3 This is a schematic diagram of the connecting rotating column of the automotive carpet surface texture pressing device proposed in this utility model.

[0028] Figure 4 for Figure 3 Enlarged view of point A in the middle.

[0029] Legend:

[0030] 1. Supporting fixing block; 2. Cleaning mechanism; 21. Drive assembly; 211. Telescopic cylinder one; 212. Connecting telescopic rod one; 22. Connecting rotating column one; 23. Rotating connecting rod one; 24. Rotating connecting rod two; 25. Supporting rotating column; 26. Supporting fixing block; 27. Supporting track; 28. Connecting support column; 29. ​​Rotating connecting rod three; 210. Cleaning flexible brush; 3. Fixing mechanism; 31. Telescopic cylinder two; 32. Connecting telescopic rod two; 33. Connecting rotating column two; 34. Rotating connecting block; 35. Rotating connecting net; 36. Connecting protective shell. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Reference Figures 1 to 3 An embodiment of this utility model provides an automotive carpet surface texture pressing device, including a support and fixing block 1, which serves as the basic load-bearing component of the entire device and plays a role in connection and fixation. A cleaning mechanism 2 is fixedly connected to the outside of the support and fixing block 1, and a fixing mechanism 3 is fixedly connected to the outside of the support and fixing block 1. The cleaning mechanism 2 includes a drive component 21 for driving, which is the power source of the cleaning mechanism 2 and provides driving force for the movement of the entire mechanism. A connecting rotating column 22 is fixedly connected to the outside of the drive component 21, which connects the power transmitted by the drive component 21 and transmits the power to the rotating connecting rod 23.

[0033] The drive assembly 21 is externally fixed to the outside of the support block 1. A rotating connecting rod 23 is rotatably connected to the outside of the rotating column 22, connecting the rotating column 22 and the support rotating column 25. The end of the rotating connecting rod 23 away from the rotating column 22 is rotatably connected to the support rotating column 25. It moves under the drive of the rotating connecting rod 23. At the same time, it transmits the motion to the rotating connecting rod 24 through the connection with the rotating connecting rod 24, and provides an installation and support point for the support connecting plate 26. The outside of the support rotating column 25 is rotatably connected to the rotating connecting rod 24, connecting the rotating support rotating column 25 and the support column 28, and guiding the movement of the support rotating column 25.

[0034] The rotating connecting rod 24 is externally fixedly connected to a connecting support column 28, which connects the rotating connecting rod 24 and the rotating connecting rod 3 29, transmitting the movement of the rotating connecting rod 24 to the rotating connecting rod 3 29. The rotating connecting support column 28 is externally rotatably connected to the rotating connecting rod 3 29, which slides along the support rail 27 under the drive of the connecting support column 28. The rotating connecting rod 3 29 is externally slidably connected to the support rail 27, and the sliding of the rotating connecting rod 3 29 provides a guide path. The support rail 27 is externally fixedly connected to a support connecting plate 26, which connects the supporting rotating column 25 and the support rail 27, and plays a role in fixing and supporting. The support connecting plate 26 is externally fixedly connected to the outside of the rotating supporting rotating column 25. The drive assembly 21 includes a telescopic cylinder 211.

[0035] The drive end of the telescopic cylinder 211 is fixedly connected to the connecting telescopic rod 212. The telescopic cylinder 211 is rotatably connected to the outside of the support block 1. The connecting telescopic rod 212 is slidably connected to the outside of the support block 1. The connecting telescopic rod 212 is fixedly connected to the outside of the connecting rotating column 22. The rotating connecting rod 23 and the rotating connecting rod 24 are rotatably connected to the outside of the support block 1. The rotating connecting rod 29 is rotatably connected to the outside of the support block 1. The supporting connecting plate 26 is fixedly connected to the outside of the support block 1. The supporting track 27 is fixedly connected to the outside of the support block 1. The cleaning flexible brush 210 is slidably connected to the outside of the support block 1.

[0036] Reference Figure 1 and Figure 4 The fixing mechanism 3 includes a telescopic cylinder 31, which is the power source of the fixing mechanism 3 and provides driving force for the fixing action. Through its own telescopic movement, it drives the connecting telescopic rod 32 to move, thereby fixing or loosening the car carpet. The driving end of the telescopic cylinder 31 is fixedly connected to the connecting telescopic rod 32, which transmits the power of the telescopic cylinder 31 and transmits the telescopic movement of the telescopic cylinder to the connecting rotating column 33, which drives it to move. The connecting rotating column 33 is fixedly connected to the outside of the connecting telescopic rod 32, connecting the connecting telescopic rod 32 and the rotating connecting block 34, converting the linear movement of the telescopic connecting rod into the rotational movement of the rotating connecting block 34.

[0037] A rotating connecting block 34 is rotatably connected to the outside of the rotating column 2 33, connecting the rotating column 2 33 and the rotating connecting net 35, transmitting the movement of the rotating column 2 33 to the rotating connecting net 35. The rotating connecting block 34 is fixedly connected to the outside of the rotating connecting net 35, and the rotating net 35 is fixed to the outside of the rotating connecting block 34, thereby fixing the car carpet through its own rotation and preventing the carpet from shifting during the hot pressing process. The rotating connecting net 35 is rotatably connected to the outside of the support fixing block 1, and the rotating connecting block 34 is rotatably connected to the outside of the support fixing block 1.

[0038] The telescopic cylinder 2 31 is externally fixedly connected to a protective housing 36, which fixes the telescopic cylinder 2 31, provides it with a stable installation position, and also protects the telescopic cylinder from external dust, impurities, etc., which affect the operation of the telescopic cylinder and extend its service life. The protective housing 36 is externally fixedly connected to the outside of the support fixing block 1, and the telescopic rod 2 32 is externally slidably connected to the outside of the support fixing block 1.

[0039] Working principle: When the mold needs cleaning, the operation of the telescopic cylinder 211 drives the movement of the connecting telescopic rod 212, which in turn drives the rotation of the supporting rotating column 25 and the rotating connecting rod 24, thereby driving the rotation of the rotating connecting rod 29. At the same time, the supporting rotating column 25 provides support for the rotation of the rotating connecting rod 23, ensuring its normal rotation. Meanwhile, the rotating connecting rod 29 drives the sliding of the cleaning flexible brush 210. The supporting track 27 and the supporting connecting plate 26 provide support for the movement of the cleaning flexible brush 210, thus ensuring the normal operation of the cleaning process. This achieves the effect of cleaning the surface and reduces the problem of material molding defects caused by foreign objects. When not in use, it can be placed outside the module. During compression molding, the compression block is textured, and the surface texture can be pressed as needed to achieve the effect of texture pressing.

[0040] When it is necessary to fix the material position, the movement of the telescopic cylinder 31 causes the sliding of the connecting telescopic rod 32, which in turn causes the rotating connecting block 34 to rotate, thereby causing the rotating connecting block 34 and the rotating connecting net 35 to rotate, thus achieving the effect of fixing the material position and increasing the success rate of mold forming.

[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A device for pressing textures onto the surface of automotive carpets, comprising a support block (1), characterized in that: The support fixing block (1) is externally fixedly connected to a cleaning mechanism (2), and the support fixing block (1) is externally fixedly connected to a fixing mechanism (3); The cleaning mechanism (2) includes a drive assembly (21) for driving. A connecting rotating column (22) is fixedly connected to the outside of the drive assembly (21). The drive assembly (21) is fixedly connected to the outside of the support fixing block (1). A rotating connecting rod (23) is rotatably connected to the outside of the connecting rotating column (22). A support rotating column (25) is rotatably connected to the outside of the rotating connecting rod (23), i.e., the end away from the connecting rotating column (22). A rotating connecting rod (24) is rotatably connected to the outside of the support rotating column (25). A connecting support column (28) is fixedly connected to the outside of the rotating connecting rod (24).

2. The automotive carpet surface texture pressing equipment according to claim 1, characterized in that: The fixing mechanism (3) includes a telescopic cylinder two (31), the driving end of the telescopic cylinder two (31) is fixedly connected to a connecting telescopic rod two (32), and the outside of the connecting telescopic rod two (32) is fixedly connected to a connecting rotating column two (33).

3. The automotive carpet surface texture pressing equipment according to claim 1, characterized in that: The external of the connecting support column (28) is rotatably connected to a rotating connecting rod three (29), the external of the rotating connecting rod three (29) is slidably connected to a support rail (27), the external of the support rail (27) is fixedly connected to a support connecting plate (26), the external of the support connecting plate (26) is fixedly connected to the external of the supporting rotating column (25), the driving assembly (21) includes a telescopic cylinder one (211), the driving end of the telescopic cylinder one (211) is fixedly connected to a connecting telescopic rod one (212), and the external of the telescopic cylinder one (211) is rotatably connected to the external of the supporting fixing block (1).

4. The automotive carpet surface texture pressing equipment according to claim 3, characterized in that: The external of the first connecting telescopic rod (212) is slidably connected to the outside of the support fixing block (1), and the external of the first connecting telescopic rod (212) is fixedly connected to the outside of the first connecting rotating column (22).

5. The automotive carpet surface texture pressing equipment according to claim 4, characterized in that: The first rotating connecting rod (23) and the second rotating connecting rod (24) are externally rotatably connected to the outside of the support fixing block (1), and the third rotating connecting rod (29) is externally rotatably connected to the outside of the support fixing block (1).

6. The automotive carpet surface texture pressing equipment according to claim 5, characterized in that: The external support connecting plate (26) is fixedly connected to the outside of the support fixing block (1), the external support track (27) is fixedly connected to the outside of the support fixing block (1), and a cleaning flexible brush (210) is slidably connected to the outside of the support fixing block (1).

7. The automotive carpet surface texture pressing equipment according to claim 2, characterized in that: The rotating connecting column 2 (33) is rotatably connected to a rotating connecting block (34), and the rotating connecting block (34) is fixedly connected to a rotating connecting net (35).

8. The automotive carpet surface texture pressing equipment according to claim 7, characterized in that: The rotating connecting net (35) is rotatably connected to the outside of the supporting fixing block (1), the rotating connecting block (34) is rotatably connected to the outside of the supporting fixing block (1), the telescopic cylinder two (31) is fixedly connected to the outside of the connecting protective shell (36), the connecting protective shell (36) is fixedly connected to the outside of the supporting fixing block (1), and the connecting telescopic rod two (32) is slidably connected to the outside of the supporting fixing block (1).

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