Impact angle adjusting mechanism of a puncher's square hammer

Abstract

The utility model discloses a kind of impact angle adjusting mechanism of punch pile machine square hammer, including the support of symmetrical arrangement, the vertical plate is installed between the support, two groups of hydraulic rod are symmetrically installed on the one side wall of vertical plate. Advantageous effect lies in: the utility model is adjusted by setting a group of auxiliary positioning mechanism consisting of adjusting shaft, level sensor, servo motor, detection plate and laser positioner, when the impact angle of hammer block is adjusted by hydraulic rod, in the process of vertical plate rotation, level sensor detects the levelness of detection plate and keeps detection plate always horizontal by servo motor driving adjusting shaft rotation, and then laser positioner can make the laser point that it strikes play auxiliary reference role to staff, can adjust the direction and angle of hammer block according to laser point, ensure that hammer block and pile hole are in the same axiality, on the one hand, it can be quickly adjusted in place, and adjustment efficiency is high, on the other hand, improve its use effect.

Description

Technical Field

[0001] This utility model relates to the field of percussion pile machine technology, specifically to an impact angle adjustment mechanism for the square hammer of a percussion pile machine. Background Technology

[0002] A drilling pile driver consists of a pile hammer, a pile frame, and auxiliary equipment. The pile hammer is attached to two parallel vertical guide rods (commonly known as a gantry) at the front of the pile frame and is lifted by a hoisting hook. The pile frame is a steel tower structure with a winch at the rear for lifting the pile and pile hammer. During operation, the impact angle of the hammer needs to be adjusted using an angle adjustment mechanism.

[0003] The existing impact angle adjustment mechanism of the square hammer of the drilling pile driver adjusts the impact angle of the hammer by rotating the vertical plate with a hydraulic rod and adjusting its tilt angle to ensure that the square hammer is directly above the pile hole. However, the above method lacks an auxiliary positioning mechanism, which leads to frequent fine adjustments to ensure that the adjustment is in place. This affects the adjustment efficiency and results in low adjustment performance and poor use effect. Therefore, there is an urgent need for an impact angle adjustment mechanism for the square hammer of the drilling pile driver to solve the above problems. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] The technical problem to be solved by this utility model is to provide an impact angle adjustment mechanism for the square hammer of a percussion pile driver, in light of the current state of the technology.

[0006] (II) Technical Solution

[0007] This utility model is achieved through the following technical solution: This utility model proposes an impact angle adjustment mechanism for a square hammer of a percussion pile driver, including symmetrically arranged supports, a vertical plate installed between the supports, two sets of hydraulic rods symmetrically installed on one side wall of the vertical plate, mounting seats provided on the fixed part of the hydraulic rods, fixing seats provided at both ends of the side wall opposite to the hydraulic rods of the vertical plate, an adjustment shaft installed between the fixing seats, a servo motor connected to one end of the adjustment shaft, two sets of detection plates symmetrically installed on the adjustment shaft, a laser positioning instrument fixed at the bottom center of each detection plate, and a horizontal sensor installed on one of the detection plates.

[0008] Furthermore, the upright plate is rotatably mounted between the supports, and the movable part of the hydraulic rod is rotatably connected to the upright plate.

[0009] Furthermore, the fixing part of the hydraulic rod is hinged to the mounting base, and both the mounting base and the support are provided with mounting holes.

[0010] Furthermore, the fixed base is welded to the upright plate, the adjusting shaft is rotatably mounted between the fixed bases, and the output shaft of the servo motor is fixedly connected to one end of the adjusting shaft.

[0011] Furthermore, the detection plate is fixed on the adjustment shaft, and the laser positioning instrument is connected to the detection plate by screws.

[0012] Furthermore, the level sensor is connected to the detection plate by screws, and the level sensor is electrically connected to the servo motor.

[0013] Furthermore, a through cavity is provided on the upright plate, and a pulley is rotatably installed in the through cavity.

[0014] Furthermore, a steel wire rope is fitted onto the pulley, and a hammer is connected to one end of the steel wire rope. The position of the laser positioning device corresponds to the edge of the hammer.

[0015] (III) Beneficial Effects

[0016] Compared with the prior art, this utility model has the following advantages:

[0017] This invention employs an auxiliary positioning mechanism consisting of an adjusting shaft, a level sensor, a servo motor, a detection plate, and a laser positioning device. When the impact angle of the hammer is adjusted via a hydraulic rod, the level sensor detects the levelness of the detection plate during the rotation of the upright plate. The servo motor drives the adjusting shaft to rotate, ensuring the detection plate remains level. This allows the laser point emitted by the laser positioning device to serve as an auxiliary reference for the operator, enabling adjustment of the hammer's position and angle based on the laser point. This ensures the hammer and the pile hole are aligned on the same axis, allowing for rapid and efficient adjustment and improving overall performance. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the impact angle adjustment mechanism of the square hammer of the perforated pile driver described in this utility model;

[0019] Figure 2 This is a rear view of the impact angle adjustment mechanism of the square hammer of the perforated pile driver described in this utility model;

[0020] Figure 3 This is a schematic diagram of the connection relationship between the detection plate, the adjustment shaft, and the servo motor in the impact angle adjustment mechanism of the square hammer of the perforated pile driver described in this utility model.

[0021] The annotations in the attached figures are explained as follows:

[0022] 1. Vertical plate; 2. Support; 3. Mounting base; 4. Hydraulic rod; 5. Through cavity; 6. Pulley; 7. Wire rope; 8. Hammer block; 9. Detection plate; 10. Adjusting shaft; 11. Horizontal sensor; 12. Laser positioning instrument; 13. Servo motor; 14. Fixed base. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0024] like Figures 1-3 As shown, the impact angle adjustment mechanism of the square hammer of the perforating pile driver in this embodiment includes symmetrically arranged supports 2, with a vertical plate 1 installed between the supports 2. Two sets of hydraulic rods 4 are symmetrically installed on one side wall of the vertical plate 1. The angle and orientation of the hammer block 8 can be adjusted by adjusting the inclination of the vertical plate 1. The fixed part of the hydraulic rod 4 is provided with a mounting seat 3. Both ends of the side wall opposite to the hydraulic rod 4 of the vertical plate 1 are provided with fixed seats 14. An adjustment shaft 10 is installed between the fixed seats 14. One end of the adjustment shaft 10 is connected to a servo motor 13, which can drive the detection plate 9 to rotate to ensure that it is always in a horizontal state. Two sets of detection plates 9 are symmetrically installed on the adjustment shaft 10. A laser positioning instrument 12 is fixed at the bottom center of each detection plate 9, which can provide auxiliary reference for the operator during the adjustment process. One set of detection plates 9 is equipped with a level sensor 11, which can detect the levelness of the detection plate 9.

[0025] like Figures 1-3 In this embodiment, the upright plate 1 is rotatably installed between the supports 2, the movable part of the hydraulic rod 4 is rotatably connected to the upright plate 1, and the fixed part of the hydraulic rod 4 is hinged to the mounting base 3. Mounting holes are provided on both the mounting base 3 and the supports 2. The upright plate 1 and the hydraulic rod 4 are fixed on the corresponding bearing frame through the supports 2 and the mounting base 3. The hydraulic rod 4 drives the upright plate 1 to rotate, and the angle and orientation of the hammer block 8 can be adjusted by adjusting the inclination of the upright plate 1.

[0026] like Figures 1-3In this embodiment, the fixed base 14 is welded to the upright plate 1, the adjusting shaft 10 is rotatably installed between the fixed bases 14, the output shaft of the servo motor 13 is fixedly connected to one end of the adjusting shaft 10, the detection plate 9 is fixed on the adjusting shaft 10, the laser positioning instrument 12 is connected to the detection plate 9 by screws, the horizontal sensor 11 is connected to the detection plate 9 by screws, and the horizontal sensor 11 is electrically connected to the servo motor 13. When the impact angle of the hammer block 8 is adjusted by the hydraulic rod 4, during the rotation of the upright plate 1, the horizontal sensor 11 detects the levelness of the detection plate 9 and drives the adjusting shaft 10 to rotate through the servo motor 13 to keep the detection plate 9 always horizontal. This allows the laser point emitted by the laser positioning instrument 12 to serve as an auxiliary reference for the workers. The position and angle of the hammer block 8 can be adjusted according to the laser point to ensure that the hammer block 8 and the pile hole are on the same axis. On the one hand, this allows for quick adjustment to the correct position with high efficiency, and on the other hand, it improves the effectiveness of the application.

[0027] like Figures 1-3 In this embodiment, a cavity 5 is provided on the upright plate 1, and a pulley 6 is rotatably installed in the cavity 5. A wire rope 7 is sleeved on the pulley 6, and a hammer block 8 is connected to one end of the wire rope 7. The position of the laser positioning instrument 12 corresponds to the edge of the hammer block 8. One end of the wire rope 7 is connected to the winch. After adjustment, the winch releases the wire rope 7 to drive the hammer block 8 into a pile.

[0028] The specific implementation process of this embodiment is as follows: The upright plate 1 and hydraulic rod 4 are fixed on the corresponding bearing frame by the support 2 and the mounting base 3, and one end of the wire rope 7 is fixed on the winch. During use, the hydraulic rod 4 drives the upright plate 1 to rotate, and the angle and orientation of the hammer block 8 can be adjusted by adjusting the tilt of the upright plate 1. During the rotation of the upright plate 1, the level sensor 11 detects the levelness of the detection plate 9 and drives the adjustment shaft 10 to rotate through the servo motor 13 to keep the detection plate 9 always level. This allows the laser point emitted by the laser positioning instrument 12 to serve as an auxiliary reference for the workers. The orientation and angle of the hammer block 8 can be adjusted according to the laser point to ensure that the hammer block 8 and the pile hole are on the same axis. On the one hand, it can be quickly adjusted to the correct position with high adjustment efficiency, and on the other hand, it can improve its use effect. After adjustment, the winch releases the wire rope 7 to drive the hammer block 8 into the pile.

[0029] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An impact angle adjustment mechanism for a square hammer of a percussion pile driver, characterized in that: The system includes symmetrically arranged supports (2), with upright plates (1) installed between the supports (2). Two sets of hydraulic rods (4) are symmetrically installed on one side wall of the upright plate (1). Mounting seats (3) are provided on the fixed parts of the hydraulic rods (4). Fixed seats (14) are provided at both ends of the side wall opposite to the hydraulic rods (4) of the upright plate (1). An adjusting shaft (10) is installed between the fixed seats (14). A servo motor (13) is connected to one end of the adjusting shaft (10). Two sets of detection plates (9) are symmetrically installed on the adjusting shaft (10). A laser positioning instrument (12) is fixed at the bottom center of each detection plate (9). A horizontal sensor (11) is installed on one of the detection plates (9).

2. The impact angle adjustment mechanism for the square hammer of a percussion pile driver according to claim 1, characterized in that: The upright plate (1) is rotatably installed between the supports (2), and the movable part of the hydraulic rod (4) is rotatably connected to the upright plate (1).

3. The impact angle adjustment mechanism for the square hammer of a perforated pile driver according to claim 1, characterized in that: The fixed part of the hydraulic rod (4) is hinged to the mounting base (3), and mounting holes are provided on both the mounting base (3) and the support (2).

4. The impact angle adjustment mechanism for the square hammer of a perforated pile driver according to claim 1, characterized in that: The fixed base (14) is welded to the upright plate (1), the adjusting shaft (10) is rotatably installed between the fixed bases (14), and the output shaft of the servo motor (13) is fixedly connected to one end of the adjusting shaft (10).

5. The impact angle adjustment mechanism for the square hammer of a perforated pile driver according to claim 4, characterized in that: The detection plate (9) is fixed on the adjustment shaft (10), and the laser positioning instrument (12) is connected to the detection plate (9) by screws.

6. The impact angle adjustment mechanism for the square hammer of a perforated pile driver according to claim 5, characterized in that: The horizontal sensor (11) is connected to the detection plate (9) by screws, and the horizontal sensor (11) is electrically connected to the servo motor (13).

7. The impact angle adjustment mechanism for the square hammer of a perforated pile driver according to claim 6, characterized in that: The upright plate (1) has a cavity (5) and a pulley (6) is rotatably installed in the cavity (5).

8. The impact angle adjustment mechanism for the square hammer of a percussion pile driver according to claim 7, characterized in that: A steel wire rope (7) is fitted on the pulley (6), and a hammer block (8) is connected to one end of the steel wire rope (7). The position of the laser positioning instrument (12) corresponds to the edge of the hammer block (8).

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